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直齿轮成形数值模拟及实验研究 被引量:7

Numerical Simulation and Experiment on Spur Gear Plastic Forming
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摘要 此文针对塑性挤压成形直齿轮时,齿端局部的充角比较困难的问题提出了两种解决方案:一是采取一定的工艺措施,尽量减少单纯为了局部充角而产生的塑性变形;二是制造多向流动的成形环境,使材料的多向流动改变局部充角时的应力状态。为了比较准确的掌握各工艺参数之间的关系,此文采用了上限元法(UBET)对直齿轮的挤压成形过程进行了正-反向模拟并且进行了优化计算。此文用工业纯铅对m=3,Z=18的直齿轮进行了实验。 The paper stated that an essential factor influencing spur gear plastic extrusion is whether total metal can finish moving in cavity almost at the same time. When major part of material stopped moving,it needs overcoming huge compression stress resulted from static situation to continue movement of minor metal towards local corners. The paper presented two improvements. One is special die design helping all forming movement complete almost together,including filling corners. Another is making a multi-way of metal flow to change static stess state. In order to grasp relationship among parameters quantitatively, the paper introduced forward and reverse simulation technique of spur gear extrusion process with two flows way,based on UBET,and describled their optimization. The experiments were presented.
出处 《金属成形工艺》 北大核心 1995年第1期34-38,共5页 Metal Forming Technology
关键词 直齿轮 挤压 塑性成形 数值模拟 spur gear numerical simulation forming
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同被引文献75

  • 1刘华,席庆坡,霍艳军,孙红星,张燮昌,李元洪,刘百宣,陈金德.圆柱齿轮冷精锻数值模拟及其轮齿修形规律[J].西安交通大学学报,2004,38(11):1186-1190. 被引量:22
  • 2仇明侠,张治民,张宝红.齿轮温挤精密成形工艺数值模拟[J].锻压技术,2005,30(3):53-55. 被引量:16
  • 3李洪波,高新,吕玫.圆柱直齿轮浮动式精锻模设计[J].模具工业,1995,21(9):43-44. 被引量:3
  • 4王海平,张耀宗,李林刚,林雪.轿车差速器齿轮精密成形的有限元数值模拟[J].热加工工艺,2007,36(9):83-85. 被引量:2
  • 5刘健生,陈慧琴,郭晓霞.金属塑性加工有限元模拟技术与应用[M].北京:冶金工业出版社,2003.
  • 6[1]ChitkaraNR,BhuttaMA.Forging and heading of hollow spur gear forms:an analysis and some experiments[J].International Journal of Mechanical Sciences.1999,41:1159-1189.
  • 7Kazuyoshi Kondo, Kyoichi Ohga. Investigations on cold die forging of a gear utilizing divided flow[J]. Bulletin of JSME, 1985, 28(244): 2442-2450.
  • 8Masayoshi Ogura, Kazuyoshi Kondo. Precision forging of helical gears utilizing divided flow method [A]. Proceeding of the Seventh Asia Symposium on Precision Forging [C]. Guilin:Forging and Stamping Institution of CMES,2000. 60-67.
  • 9Kazuyonshi Kondo, Kyoichi Ohga. Investigations on cold die forging of a gear utilizing divided flow [J]. Bulletin of JSME, 1985, 28 (244): 2442-2450.
  • 10Masayoshi Ogura, Kazuyoshi Kondo. Precision forging of helical gears utilizing divided- flow method [A]. Proceeding of the Seventh Asia Symposium on Precision Forging [C]. Guilin: Forging and Stamping Institution of CMES, 2000.

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