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钢轨滚动疲劳裂纹与磨损耦合关系研究 被引量:18

Study on Coupling Relation between Rolling Fatigue Crack and Wear of Rail
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摘要 随着高速、重载铁路的发展,轮轨滚动磨损与疲劳损伤严重影响列车的运行安全。本文在JD-1型轮轨模拟试验机上研究干态工况下2种钢轨材料在2种处理工艺下4种试样的滚动磨损及疲劳损伤性能,利用显微硬度计和扫描电子显微镜(SEM)对试样表面硬度变化、磨损量及疲劳裂纹形成情况等进行对比分析。结果表明,由于加工硬化作用试验后所有试样的硬度均有提高;热处理工艺对钢轨材料的磨损和疲劳性能具有明显影响;钢轨的抗磨损与抗疲劳性能是两种不同的材料特性,两者表现为相互竞争与制约的耦合关系,即磨损严重时疲劳损伤表现相对轻微;适当降低材料含碳量,增加钢轨的磨损率有利于延长钢轨的疲劳寿命。 Along with the development of high-speed heavy-haul railways, wheel-rail rolling wear and fatigue damages appear to affect the safety of railway operation seriously. The rolling wear and fatigue characteristics of four specimens made of two rail materials processed with two techniques have been investigated with the JD- 1 wheel rail tribological simulation facility under the unlubricated conditions. The surface hardness, wearing capacity and fatigue cracking and so on have been examined with the microhardness tester and electronic scanning microscope. The study show the following results:There is a growth in the surface hardness of all speci mens after testing due to work hardening; the heat-treatment technique has an obvious effect on the rolling wear and fatigue properties of the rail materials; being two different material characteristics, the wear resistance and fatigue resistance can be seen as mutually competitive and restrictive ,in other words, while wearing is serious, the fatigue damage is relatively slight. Increasing the wearing rate of rail, by decreasing their carbon contents appropriately can prolong the fatigue life of the rails.
出处 《铁道学报》 EI CAS CSCD 北大核心 2009年第2期84-87,共4页 Journal of the China Railway Society
基金 国家自然科学基金项目(50675183 50875221) 国家973计划项目(2007CB714702) 西南交通大学创新团队培育计划项目(2007IRT01)
关键词 钢轨 滚动磨损 疲劳裂纹 硬度 rail rolling wear fatigue crack hardness
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参考文献6

  • 1Kapoor A, Fletcher D I, Franklin. The Role of Wear in Enhancing Rail Life[C]//Tribology Research and Design for Engineering Systems. Elsevier. 2003:331-340.
  • 2张波,刘启跃.钢轨波磨的试验研究[J].铁道学报,2003,25(1):104-108. 被引量:15
  • 3Liu Q Y,Jin X S, Zhou Z R. An Investigation of Friction Characteristic of Steels under Rolling-sliding Condition[J]. Wear, 2005,59:439-444.
  • 4王文健,刘启跃,周仲荣.车轮钢滚动剥离摩擦磨损特性研究[J].摩擦学学报,2005,25(5):475-479. 被引量:21
  • 5刘启跃,张波,周仲荣.铁路钢轨损伤机理研究[J].中国机械工程,2002,13(18):1596-1599. 被引量:46
  • 6Kapoor A, Schmid F, Fletcher D I. Managing the Critical Wheel/rail Interface[J]. Railway Gazette International, 2002, 158(1):25-28.

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