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客运专线用100m钢轨矫直断裂原因分析 被引量:3

Analysis of Straightening Fracture About 100 m Rail for Passenger Dedicated Line
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摘要 客运专线用100 m 60 kg/m重轨在焊轨厂拼焊后,当四面矫直时发生断裂现象。采用光学显微镜及扫描电镜(SEM)等方法对钢轨矫直时断裂原因进行了分析和研究。结果表明:钢轨断裂是由于距钢轨端部约100 mm轨底边缘处存在凸台缺陷,此凸台在钢轨拼焊后进行除瘤时除瘤刀将其铲平,致使钢轨产生冷裂纹,进而在矫直时断裂。通过控制万能精轧上下辊的辊径差以及调整轧制线高度等措施,使钢轨出轧机时尽量保持平直,避免上翘或扣头,从而消除凸台缺陷。 Rails of passenger line,which were welded together in the rail welding plant,were fractured during straightening.Fracture causes are analyzed by optical microscope and SEM.The results show that boss defect existed at the end of the edge of rail is the main reason,and cold crack is caused when the boss is shoveled smooth by removal-tumor knife,rail is broken off at last.Rails are kept straight when rails are rolled in finishing by means of controlling roll diameter difference and rolling line height and so on.Upturned or warp is avoided,and thus boss defect are eliminated.
出处 《钢铁》 CAS CSCD 北大核心 2011年第1期92-96,共5页 Iron and Steel
基金 武汉市科技计划资助项目(20061002085)
关键词 60KG/M重轨 扣头 矫直 断裂 60kg/m heavy rail warp straightening fracture
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