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微细电火花加工微孔时加工作用力影响 被引量:2

Influence of reaction force on micro-hole drilling by micro-EDM
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摘要 在用微细电火花加工大深径比微孔的过程中发现,相同加工条件下工具电极越长则加工孔径越大.为了解释这一现象,采用经典Bernoulli-Euler杆件理论,针对加工作用力对电极变形影响的3种情况,对工具电极的变形量进行了求解,结果表明计算值与实验结果非常接近,从理论上揭示了加工作用力对微孔加工过程的影响.加工中随电极长度的增加,加工作用力使其弯曲变形随之增大,从而导致同一直径的电极在长度不同时加工出的孔径不等. The diameter of micro-hole varies proportionally with the length of electrode when a micro-hole with high aspect ratio is drilled by micro-electrical discharge machining(EDM) even under the same machining conditions.To explain this phenomenon,the theory of classic Bernoulli-Euler rod is used to study the relationship between the reaction force during micro-hole drilling by micro-EDM and the deflection of electrode under three reaction force conditions.Theoretical values are very close to experimental results.It is clarified that the bending of an electrode increases with an increase of the electrode length,resulting in different diameters of micro-holes using the same diameter of electrode but in different lengths.
出处 《大连理工大学学报》 EI CAS CSCD 北大核心 2012年第1期35-39,共5页 Journal of Dalian University of Technology
基金 国家自然科学基金资助项目(50775020 51075053 51175062) "八六三"国家高技术研究发展计划资助项目(2009AA044205)
关键词 微细电火花加工 微孔 加工作用力 理论模型 micro-EDM micro-hole reaction force theoretical model
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参考文献10

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二级参考文献3

共引文献11

同被引文献16

  • 1刘歆,张佳,王静,邓毅凌.电火花电解机械复合加工新方法探索[J].机械设计与制造,2005(2):92-93. 被引量:6
  • 2胡玉景,张建华,任升峰,刘长霞.不同电规准条件下硬质合金电火花加工性能的研究[J].工具技术,2006,40(1):26-28. 被引量:12
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