摘要
Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is proposed.According to the relevant regulations of the coaxiality error evaluation standard and the structural characteristics of the compound gear shaft,we have designed and built a set of supporting software system as well as a hardware test platform.In this paper,the distance difference threshold and scale threshold methods are used to eliminate outlier data.The least squares circle is selected to calculate the center of the circle and the minimum containment cylinder axis method is used as the reference axis of the composite gear shaft.Compensated by the standard step shaft calibration,the coaxiality error of the composite gear shaft can be measured to be within 0.01 mm in less than two minutes.The range value of the multi-section measurement test is 0.065 mm.The average coaxiality error is∅0.476 mm.
针对传统接触测量方法的低效率、高成本、低精度的弊端,提出了基于激光位移传感器的非接触式光学测量方法。根据同轴误差评价标准的有关规定和复合齿轮轴的结构特点,设计构建了一套配套软件系统和硬件测试平台。本文使用距离差阈值法和规模阈值法来消除异常数据。选择最小二乘法拟合圆心,并采用最小包容圆柱轴线作为复合齿轮轴同轴度评定的基准轴线。多截面测量试验表明,极差为0.065 mm,试验平均同轴误差为∅0.476 mm。
基金
supported by the National Natural Science Foundation of China(No.51975293)
Aeronautical Science Foundation of China (No. 2019ZD052010)
