摘要
目的针对传统叶片精锻过程中存在的质量波动较大的问题,提出一种预测传统叶片精锻质量的方法。方法以GH4169转子叶片精锻的挤压工序为研究对象,以叶片精锻挤压过程中的160组模拟结果为数据集(以其中的120组数据为训练集、其余40组数据为测试集),对截面点的出料温度进行预测。首先利用特定的数据预处理手段及特征工程提升模型的预测精度及泛化能力,建立SVR预测模型,然后基于网格搜索算法和粒子群优化算法(GS-PSO)对预测模型中参数C和γ进行调节,得到优化后的模型,最后将测试数据集带入优化后的模型中,将预测值与真实值进行对比。结果单一的SVR模型预测效果不佳,利用GS-PSO算法优化后,模型自适应度由0.0078左右降到0.0052左右,模型收敛快且优化效果显著。30颗粒子迭代50次的最终优化结果为:C=425.4328,γ=1.8832,模型优化后的预测值与实际值之间拟合度较好,每组数据的预测误差都远小于10%。结论经GS-PSO优化的出料温度SVR预测模型在测试集中有较好的预测效果,满足行业数据预测要求的一般标准,对传统叶片精锻过程指标预测具有较好的参考意义。
The work aims to propose a way to predict the quality of traditional blade precision forging,so as to solve the large quality fluctuation of traditional blade precision forging.With the extrusion process of GH4169 rotor blade precision forging as the research object,160 groups of simulation results of the precision forging extrusion process of blade were used as data sets,in which 120 groups of data were used as training sets,and the remaining 40 groups of data were used as test sets to predict the discharge temperature of the section point.First,specific data preprocessing methods and characteristics of the engineering model prediction accuracy and generalization ability were used to establish the SVR forecasting model.Then,based on grid search algorithm and particle swarm optimization algorithm(PSO),the forecast model parameter C andγwere adjusted to obtain the optimized model.At last,the test data was set into the optimized model.The predicted value was compared with the true value.The prediction effect of single SVR model was not good.After optimization with GS-PSO algorithm,the self-fitness of the model decreased from about 0.0078 to about 0.0052,with fast convergence and significant optimization effect.The final optimization result of 50 iterations for 30 particles was C=425.4328,γ=1.8832.The fitted degree between the optimized predicted values and the actual values is good,and the prediction error of each group of data is much less than 10%.The prediction results show that the SVR prediction model optimized by GS-PSO has a good prediction effect in the test set,which meets the general standard requirements of industry data prediction,and has a good reference significance for the prediction of traditional blade precision forging process indexes.
作者
戴南
余心宏
郭佳鑫
余齐严
DAI Nan;YU Xin-hong;GUO Jia-xin;YU Qi-yan(School of Materials,Northwestern Polytechnical University,Xi'an 710072,China;Xi'an Xiangxun Technology Limited Liability Company,Xi'an 710068,China)
出处
《精密成形工程》
北大核心
2022年第8期13-19,共7页
Journal of Netshape Forming Engineering
关键词
叶片精锻
挤压
数据挖掘
质量预测
blade precision forging
extrusion
data mining(DM)
quality prediction
