摘要
针对传统立式储罐内壁防腐工作平台效率低、成本高的问题,文中研发了一套可在大型立式石油储罐内壁自动除锈和喷涂的装置,可实现施工过程中的高效和自动化。对施工设备的提升机构、喷涂模块、控制模块、旋转机构、爬升机构等进行全方位优化设计,整套装置可自由拆卸组装,并创新性地设计了可自由抬升的多功能悬臂,实现了罐内无死角施工。相对于人工升降平台,此装置可缩短施工时间30 h,缩短设备占用周期3 d,单次施工成本降低60%。随着不断改进,该装备可有效保障施工质量和安全,降低施工成本,提高施工效率。
Since the anti-corrosion platform of the traditional vertical oil-storage tank’s inner wall suffers from low efficiency and high cost, in this article, an automatic rust-removal and spraying device is developed for inner wall of large vertical oil-storage tanks, which ensures high efficiency and automation in the construction process. The construction equipment’s lifting mechanism, spraying module, control module, rotating mechanism and climbing mechanism are optimized in an all-round way. The whole device can be freely disassembled and assembled, and the multi-functional cantilever which can be freely lifted is designed in an innovative manner, in order to realize construction without dead angle in the tank. Compared with manual lifting platforms, this device has many benefits as follows. The construction time is shortened by 30 hours, the equipment occupation period is shortened by 3 days, and the single construction cost reduces by 60%. Thanks to continuous improvement, this device ensures a higher standard of construction quality and safety, with reduced cost and enhanced efficiency.
作者
高豪杰
温志松
汪功校
郑竹安
曹卫
高红卫
GAO Hao-jie;WEN Zhi-song;WANG Gong-xiao;ZHENG Zhu-an;CAO Wei;GAO Hong-wei(School of Automotive Engineering,Yancheng Institute of Technology,Yancheng 224051;Jiangsu Xinchengrun Construction Co.,Ltd.,Kunshan 215300)
出处
《机械设计》
CSCD
北大核心
2023年第1期88-93,共6页
Journal of Machine Design
关键词
石油储罐
防腐
自动化喷涂装置
多功能悬臂
oil-storage tank
anti-corrosion
automatic spraying device
multi-functional cantilever
