摘要
【目的】解决KDF2滤棒成型机运行过程中存在质量风险等问题,基于自动化技术设计一种KDF2滤棒成型机增塑剂控制系统。【方法】针对主机增塑剂施加系统本身设计存在的缺陷,结合信息化手段和PLC软件编程技术,将流量监测失效、人为误操作、刷辊电机故障三因素纳入检测范围,实现增塑剂施加全过程的多方位实时检测,当增塑剂施加中断或施加量不够时,系统能准确判断并报警停机。【结果】以会泽卷烟厂的KDF2滤棒成型机为对象进行测试,2021―2022年KDF2滤棒成型机增塑剂控制系统共发出报警停机12次,经核实无误报和漏报,可准确判断增塑剂施加中断和施加量偏少的问题,检测准确率达到100%。【结论】该技术可为保障KDF2滤棒成型机的硬度指标提供支持。
[Objective]In order to solve the quality risk in the operation of KDF2 filter rod forming machine,a plasticizer control system for KDF2 filter rod forming machine was designed based on automation technology.[Methods]In view of the defects in the design of the host plasticizer application system itself,information technology and PLC software programming technology were adopted,and three factors including flow monitoring failure,human misoperation and brush roller motor failure were included in the detection range,so as to achieve multi-directional real-time detection in the whole process of plasticizer application.When the application of plasticizer was interrupted or insufficient,the system could accurately judge and alarm for shutdown.[Results]The KDF2 filter rod forming machine of Huize Cigarette Factory was tested.The results showed that the plasticizer control system of the KDF2 filter rod molding machine issued a total of 12 alarm shutdowns in the two years from 2021 to 2022.Upon verification,there were no false alarms or missed alarms.The system accurately identified interruptions in plasticizer application and insufficient application amounts,achieving a detection accuracy of 100%.[Conclusion]This technology can provide support for ensuring the hardness of the KDF2 filter rod forming machine.
作者
王冠华
孙成顺
陈忠祥
徐国现
WANG Guanhua;SUN Chengshun;CHEN Zhongxiang;XU Guoxian(Huize Cigarette Factory,HongyunHonghe Tobacco(Group)Co.,Ltd.,Huize 654200,Yunnan,China;Qujing Cigarette Factory,Hongyun Honghe Tobacco(Group)Co.,Ltd.,Qujing 655099,Yunnan,China)
出处
《中国烟草学报》
CAS
CSCD
北大核心
2023年第6期38-44,共7页
Acta Tabacaria Sinica
关键词
KDF2滤棒成型机
增塑剂
实时检测
报警
KDF2 filter rod forming machine
plasticizer
real-time detection
alarm
