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高压锅炉水冷壁管失效分析 被引量:6

ANALYSIS OF TUBE FAILURE ON A HIGH-PRESSURE DRUM BOILER
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摘要 借助于光学显微镜和扫描电镜、电子能谱仪对高压汽包锅炉水冷壁管爆破口形貌、组织以及附着的腐蚀产物成分和化学状态进行研究 .结果表明 ,炉水中存在过量游离NaOH和水冷壁管存在局部过热是造成炉管凿槽腐蚀的两个基本原因 .提出了炉水中游离碱含量的精确算法并定量分析了一级除盐水电导率与其中游离NaOH含量之间的关系及其对炉水游离碱的影响 .补给水品质不良是造成炉水中游离NaOH过高的主要原因 .要防止炉管碱腐蚀就必须保持锅炉受热面清洁 ,控制炉水游离碱含量 ,避免炉膛偏燃及火焰冲蚀 ,消除焊瘤及其它干扰炉水流动的因素 .努力提高锅炉补给水品质 ,将其电导率控制在适当的标准以下尤为重要 . The microstructure,crack shape,appearance of the fracture and the composition of the corrosion product were studied with the help of optical microscope,scanning electron microscope (SEM)and electron spectrometer.Investigations confirmed that the boiler tube failed from both the superfluous free hydroxyl in boiler water to determine which a new method has been devised and the local overheat caused by deposition in boiler tubes.The relationship between conductivity and free sodium hydroxide at simple makeup demineralizer effluent was proposed.It was found that the poor quality of makeup water was the root cause of superfluous free hydroxyl in boiler water.The long-term prevention of crater corrosion will include:keeping a clean boiler,controlling boiler free hydroxyl levels,avoid flame impingement or burner misalignment,and eliminating weld protrusions and other features that can disrupt the local boiler water flow.It is also extremely important that the makeup water treatment is optimized,and conductivity controlled to a specified limit.
作者 徐洪
出处 《中国腐蚀与防护学报》 CAS CSCD 2003年第5期312-315,共4页 Journal of Chinese Society For Corrosion and Protection
关键词 汽包锅炉 炉管 凿槽腐蚀 碱腐蚀 光学显微镜 扫描电镜 电子能谱仪 失效分析 水冷壁管 drum boiler,boiler tube,crater corrosion,alkaline corrosion
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  • 1徐洪.低磷酸盐处理的R值确定[A]..第二届大型火电机组运行技术学术会[C].武汉,1996..
  • 2Dooley R B, Paterson S. Phosphate treatments boiler tube failures lead to optimum treatment[A]. Proceedings of the 55^th International Water Conference[ C]. Pittsburgh, PA. 1994.

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