采用激光-MAG(Metal active gas arc welding)复合焊接工艺,以焊缝表面成形、焊缝纵截面形貌和熔深波动程度为工艺稳定性评价依据,借助高速摄像系统和图像处理方法,对焊接过程中飞溅和等离子体两种关键过程信息进行特征识别和定量化表征...采用激光-MAG(Metal active gas arc welding)复合焊接工艺,以焊缝表面成形、焊缝纵截面形貌和熔深波动程度为工艺稳定性评价依据,借助高速摄像系统和图像处理方法,对焊接过程中飞溅和等离子体两种关键过程信息进行特征识别和定量化表征,系统地研究激光功率从5 kW提高到30 kW时,焊接过程关键特征信息与焊接过程稳定性之间的关系。结果表明,随着激光功率的增加,焊缝表面成形出现周期性“上凸-下凹”现象,焊缝内部裂纹和熔深变化特征也随之周期性变化;等离子体面积和飞溅面积均随激光功率的提高呈增加趋势,且两者波动程度和熔深波动程度均呈正相关;等离子体面积增加会导致激光传输过程中能量衰减程度的加剧,使焊缝熔深增加趋势逐渐变缓,其波动程度是影响焊接过程稳定性的关键因素之一。展开更多
为了优化Inconel 625合金快速成型零件的组织和力学性能,分析了不同工艺参数对脉冲等离子弧快速成型的沉积态组织,研究其影响规律,重点分析了工艺参数对沉积态组织中的枝晶形态、相的种类、尺寸及分布特征等的影响,同时评价了在不同线...为了优化Inconel 625合金快速成型零件的组织和力学性能,分析了不同工艺参数对脉冲等离子弧快速成型的沉积态组织,研究其影响规律,重点分析了工艺参数对沉积态组织中的枝晶形态、相的种类、尺寸及分布特征等的影响,同时评价了在不同线能量条件下沉积态组织的生长连续性。结果表明,随着峰值电流的提高,组织会逐渐由胞状晶转变为树枝晶,且枝晶间距也随之不断增大,而Laves相的尺寸以及数量都会随之变大;同时成型速度也会对沉积态组织产生影响,其影响规律与峰值电流相反。当线能量密度P/V不超过18 k W·min/m时,其组织主要是细小的胞状晶,并且多层的沉积组织没有出现明显的转变层,组织为连续的柱状晶形态,但线能量密度P/V达到36 k W·min/m时,组织为粗大的树枝晶形态。层层之间出现明显的转变,组织为不连续柱状晶形态,同时析出相Laves在转变层枝晶间隙大量析出,组织出现严重的元素偏析。展开更多
A required finite element method（FEM） model applicable for narrow gap CMT and CMT＋P MIX welding was established based on the interactions between arc,base metal and filler metal.A novel method of simplifying wire f...A required finite element method（FEM） model applicable for narrow gap CMT and CMT＋P MIX welding was established based on the interactions between arc,base metal and filler metal.A novel method of simplifying wire feeding pulses and heat input pulses was supposed under the conduction of equivalent input.The method together with composed double-ellipse heat sources was included in the model.The model was employed in the investigation of thermal cycling and the identification of the softened zone of AA7A52 base plates.Low-frequency behavior emerged in the form of low-cooling rate sects,which were not expected under experimental conditions.The softened zone including the quenched zone and averaging zone of the base plate was much wider internal the base plate than that close to the surfaces.The reliability of the predictions in thermal cycling was supported by infrared imaging test results of the thermal cycle process.展开更多
文摘采用激光-MAG(Metal active gas arc welding)复合焊接工艺,以焊缝表面成形、焊缝纵截面形貌和熔深波动程度为工艺稳定性评价依据,借助高速摄像系统和图像处理方法,对焊接过程中飞溅和等离子体两种关键过程信息进行特征识别和定量化表征,系统地研究激光功率从5 kW提高到30 kW时,焊接过程关键特征信息与焊接过程稳定性之间的关系。结果表明,随着激光功率的增加,焊缝表面成形出现周期性“上凸-下凹”现象,焊缝内部裂纹和熔深变化特征也随之周期性变化;等离子体面积和飞溅面积均随激光功率的提高呈增加趋势,且两者波动程度和熔深波动程度均呈正相关;等离子体面积增加会导致激光传输过程中能量衰减程度的加剧,使焊缝熔深增加趋势逐渐变缓,其波动程度是影响焊接过程稳定性的关键因素之一。
文摘为了优化Inconel 625合金快速成型零件的组织和力学性能,分析了不同工艺参数对脉冲等离子弧快速成型的沉积态组织,研究其影响规律,重点分析了工艺参数对沉积态组织中的枝晶形态、相的种类、尺寸及分布特征等的影响,同时评价了在不同线能量条件下沉积态组织的生长连续性。结果表明,随着峰值电流的提高,组织会逐渐由胞状晶转变为树枝晶,且枝晶间距也随之不断增大,而Laves相的尺寸以及数量都会随之变大;同时成型速度也会对沉积态组织产生影响,其影响规律与峰值电流相反。当线能量密度P/V不超过18 k W·min/m时,其组织主要是细小的胞状晶,并且多层的沉积组织没有出现明显的转变层,组织为连续的柱状晶形态,但线能量密度P/V达到36 k W·min/m时,组织为粗大的树枝晶形态。层层之间出现明显的转变,组织为不连续柱状晶形态,同时析出相Laves在转变层枝晶间隙大量析出,组织出现严重的元素偏析。
基金Project (9140C850205120C8501) supported by the Major Program of National Key Laboratory of Remanufacturing and the Army Foundation Project of China
文摘A required finite element method（FEM） model applicable for narrow gap CMT and CMT＋P MIX welding was established based on the interactions between arc,base metal and filler metal.A novel method of simplifying wire feeding pulses and heat input pulses was supposed under the conduction of equivalent input.The method together with composed double-ellipse heat sources was included in the model.The model was employed in the investigation of thermal cycling and the identification of the softened zone of AA7A52 base plates.Low-frequency behavior emerged in the form of low-cooling rate sects,which were not expected under experimental conditions.The softened zone including the quenched zone and averaging zone of the base plate was much wider internal the base plate than that close to the surfaces.The reliability of the predictions in thermal cycling was supported by infrared imaging test results of the thermal cycle process.
