The complex sand-casting process combined with the interactions between process parameters makes it difficult to control the casting quality,resulting in a high scrap rate.A strategy based on a data-driven model was p...The complex sand-casting process combined with the interactions between process parameters makes it difficult to control the casting quality,resulting in a high scrap rate.A strategy based on a data-driven model was proposed to reduce casting defects and improve production efficiency,which includes the random forest(RF)classification model,the feature importance analysis,and the process parameters optimization with Monte Carlo simulation.The collected data includes four types of defects and corresponding process parameters were used to construct the RF model.Classification results show a recall rate above 90% for all categories.The Gini Index was used to assess the importance of the process parameters in the formation of various defects in the RF model.Finally,the classification model was applied to different production conditions for quality prediction.In the case of process parameters optimization for gas porosity defects,this model serves as an experimental process in the Monte Carlo method to estimate a better temperature distribution.The prediction model,when applied to the factory,greatly improved the efficiency of defect detection.Results show that the scrap rate decreased from 10.16% to 6.68%.展开更多
This work reviews recent progress in the alloy design,microstructure,and mechanical properties of refractory high-entropy alloys(RHEAs).What’s more,the underlying strengthening mechanisms and deformation behavior are...This work reviews recent progress in the alloy design,microstructure,and mechanical properties of refractory high-entropy alloys(RHEAs).What’s more,the underlying strengthening mechanisms and deformation behavior are discussed.Composed mainly of near-equimolar refractory elements,RHEAs have superior mechanical properties,especially at high temperatures.However,many of them have limited room-temperature ductility.Much work has been done to solve this trade-off,and some of the RHEAs have the potential to be used for high-temperature applications in the future.In addition to their mechanical properties,RHEAs have other attractive properties,such as biocompatibility and wear resistance,which are discussed.Finally,current problems and future suggestions for RHEAs are discussed.展开更多
The effect of boron content on grain refinement of commercially pure aluminum by Al-5Ti-1B was quantitatively assessed.When the boron content is less than 0.03 wt.%,the refining performance of Al-5Ti-1B gradually is w...The effect of boron content on grain refinement of commercially pure aluminum by Al-5Ti-1B was quantitatively assessed.When the boron content is less than 0.03 wt.%,the refining performance of Al-5Ti-1B gradually is weakened as the boron content increases,which is attributed to the reaction of boron with the Al_(3)Ti interlayer on TiB_(2)and the consumption of solute Ti.On the contrary,when the boron content exceeds 0.03 wt.%,the refining performance of Al-5Ti-1B gradually recovers with increasing boron content,which is related to the formation of primary AlB_(2)particles that provide additional nucleant substrates.展开更多
Thermally stable nano-size ceramic particles are the preferred reinforcements for superalloys as they improve the alloys'microstructural stability and high-temperature properties.In this work,very dense and crack-...Thermally stable nano-size ceramic particles are the preferred reinforcements for superalloys as they improve the alloys'microstructural stability and high-temperature properties.In this work,very dense and crack-free carbidereinforced GTD222(nickel-based superalloy)composites were prepared via selective laser melting(SLM).The distribution of TiC nanoparticles presents a three-dimensional(3D)network structure in the SLMed TiC/GTD222 composite.Mechanical testing revealed that the SLMed TiC/GTD222 composite has superior strength(UTS?1320 MPa,YS?1100 MPa)compared to the SLMed GTD222 superalloy.The GTD22 alloy reinforced with carbide nanoparticles’distinctive microstructure and its excellent mechanical properties for is discussed.展开更多
With the development of aerospace and transportation,high-strength structural materials manufactured by additive manufacturing techniques get more attention,which allows the production of counterparts with complex str...With the development of aerospace and transportation,high-strength structural materials manufactured by additive manufacturing techniques get more attention,which allows the production of counterparts with complex structures.This work investigates Al-added CoCrFeMnNi high-entropy alloys(Al-HEAs)pre-pared by laser powder bed fusion(PBF-LB),adding 4.4 wt.%Al reducing approximately 7%density.The contribution of post-heat-treatment to microstructure,mechanical properties,and corrosion behaviors are explored.Hot cracking along with grain boundaries in the as-built PBF-LB Al-HEAs is determined,which comes from the residual liquid film as a larger solidification temperature range by adding Al.The PBF-LB Al-HEAs mainly consist of a face-centered cubic(FCC)matrix with Al/Ni/Mn decorated dislocation cells therein and a minor body-centered cubic(BCC)phase.Upon 850℃ annealing treatment,massive BCC phases(ordered NiAl and disordered Cr-rich precipitates)generate at the dislocation cell/grain bound-aries and the dislocation cells are still retained.However,the volume fraction of BCC phases and the dislocation cells vanish after 1150℃ solution treatment.As a result,Al-HEA850 shows an over 1000 MPa yield strength with nearly no ductility(<3%);the Al-HEA1150 exhibits considerable strength-ductility properties.Meanwhile,the Al-HEA850 demonstrates the worst pitting corrosion resistance due to the preferential dissolution of the NiAl precipitates in chloride-containing solutions.After comparatively de-liberating the evolution of strength-ductility and localized corrosion,we built a framework about the effects of the heat treatment on the mechanical property and degradation behavior in additively manu-factured Al-added high-strength HEAs.展开更多
The variations of coarse intermetallic particles in hot-extruded 7055 aluminum alloys with 0.041 wt%Fe and 0.024 wt%Si increasing to 0.272 wt%Fe and 0.134 wt%Si were investigated.The particle stimulated nucleation(PSN...The variations of coarse intermetallic particles in hot-extruded 7055 aluminum alloys with 0.041 wt%Fe and 0.024 wt%Si increasing to 0.272 wt%Fe and 0.134 wt%Si were investigated.The particle stimulated nucleation(PSN)behaviors for different kind of coarse particles were detailly analyzed by EBSD.Moreover,the effect of PSN responding to Fe and Si contents on recrystallization and tensile properties of 7055 alloys was evaluated.With increasing Fe and Si contents,the size and number density of coarseη/S particles are reduced,while the number densities of coarse Al7Cu2 Fe and Mg2Si particles are both increased and the coarse Al7Cu2 Fe particles transform from rod-like to irregular.More PSN recrystallized grains with predominant orientations deviated from the extruded fiber textures are stimulated by the irregular Al7Cu2 Fe and Mg2Si particles,because a higher degree of local non-uniform deformation is produced.The rod-like Al7Cu2 Fe particles cause the greatest degree of local non-uniform deformation owing to the largest aspect ratio,but the shape also restricts the area of particle deformation zone(PDZ)resulting in fewer PSN recrystallized grains.The irregularη/S particles give rise to the lowest degree of local non-uniform deformation and fewest PSN recrystallized grains with the major orientations close to the extruded fiber textures.Consequently,despite the number and size of coarseη/S particles are reduced,the proportion of high angle grain boundaries(HAGBs)is increased and the extruded fiber textures are weakened with Fe and Si contents increasing,because of the increased Al7Cu2 Fe and Mg2Si particles.The strength is slightly declined by the weakened<111>//ED(extrusion direction)fiber texture,while the elongation is reduced for a larger number of coarse particles and more HAGBs with higher Fe and Si contents.展开更多
The effects of Mg addition on the formation of nonmetallic inclusions and solidification structure of Ti-sta- bilized ultra-pure ferritie stainless steels were investigated by experimentally casting ingots with differ...The effects of Mg addition on the formation of nonmetallic inclusions and solidification structure of Ti-sta- bilized ultra-pure ferritie stainless steels were investigated by experimentally casting ingots with different composi tions. Thermodynamic analyses on the formation of complex inclusions after adding Mg into steels were carried out combined with the scanning electron microscopy energy dispersive spectrometry （SEM EDS） analysis. And the EDS analysis showed that in steel samples with Mg addition, a new spinel crystal phase combined with AI2O3- TiOx formed. It was also found that after Mg addition, the proportions of equiaxed grain zone of 409L, 4003, 439 and 443NT steels increased from 10.2%, 21.8%, 13.4% and 18.6% to 84.3%, 92.3%, 91.1% and 100.0%, respec tively. Since the planar disregistry between spinel and TiN is 5. 1%0, spinel could promote the precipitation of TiN and increase the number density of TiN inclusions in steel melts. The mechanism of solidification structure refinement after adding Mg into steels supposed that the complex inclusions of spinel and TiN in high number density enhanced columnar-to-equiaxed transition, since the planer disregistry between δ phase and spinel is 1.4 %.展开更多
An equiatomic VNbTi medium-entropy alloy with outstanding tensile properties and unique deformation behavior is reported.The screw dislocation glide,deformation twinning,and dislocation accumulation induced kink bands...An equiatomic VNbTi medium-entropy alloy with outstanding tensile properties and unique deformation behavior is reported.The screw dislocation glide,deformation twinning,and dislocation accumulation induced kink bands are identified as three deformation mechanisms that contribute to a large elongation above 20%.The{112}<111>twins are activated at the beginning of the yield stage accompanied by sudden stress-drop and pronounced acoustic emission.Dislocations dominate subsequent tensile deformation,and the prevalent multiplanar dislocation slip promotes the formation of complex dislocation configurations(e.g.,debris,dipoles,and loops)and dense dislocation networks.The twin bands and kink bands can further impede the dislocation motion meanwhile effectively alleviate stress concentration.The synergistic activation of these deformation mechanisms provides new opportunities to design ductile refractory medium-and high-entropy alloys.展开更多
The interfacial reaction between aluminum melt and molten slag under an electric field plays a significant role in aluminum electro-slag refining. Here we studied this interracial reaction within 680 and 820 ℃ under ...The interfacial reaction between aluminum melt and molten slag under an electric field plays a significant role in aluminum electro-slag refining. Here we studied this interracial reaction within 680 and 820 ℃ under an electric field between 0 and 9 V. The evolution of aluminum composition was analyzed by inductively coupled plasma atomic emission spectroscopy. The dominant factor during the interfacial reaction was identified through orthogonal experiments, in which the slag-to-aluminum mass ratio, initial silicon concentration, electric voltage, reaction time, and temperature were selected as the influence factors. The greatest influence factor on the interracial reaction was found to be the reaction time. Also, single-factor experiments revealed that the reaction kinetic processes largely obeyed an irreversible kinetic model, and the silicon removal efficiency was enhanced by increasing the voltage and slag/metal ratio.展开更多
In situ synchrotron X-radiography was carried out on Al-13 Cu and Al-13 Cu-7 Si alloys with and without addition of Al-5 Ti-1 B master alloy.The effects of Si content on grain growth and the solute-suppressed nucleati...In situ synchrotron X-radiography was carried out on Al-13 Cu and Al-13 Cu-7 Si alloys with and without addition of Al-5 Ti-1 B master alloy.The effects of Si content on grain growth and the solute-suppressed nucleation zone(SSNZ)were quantitatively studied.The average grain size can be refined to 164μm of Al-13 Cu alloy inoculated by Al-5 Ti-1B.After addition of 7%Si content,a large number of TiB 2 sites in the melt lost the inoculating ability due to"Si poisoning."The radius of the dendrite tip curvature of Al-13 Cu is more than two times as large as that of Al-13 Cu-7 Si.The sharper tip is able to disperse the solute more effectively and thus grains can grow more rapidly.This causes that the dendrite arm growth rate with addition of 7%Si solute is about 2.6 times that of no Si addition.In addition,the solute enrichment in the SSNZ of Al-13 Cu is faster,and the area change of SSNZ is slower than that of Al-13 Cu-7 Si.Thus more nucleation sites in the SSNZ cannot be activated with addition of Si.This study will shed light on the understanding of Si poisoning in casting Al-Cu-Si alloys.展开更多
基金financially supported by the National Key Research and Development Program of China(2022YFB3706800,2020YFB1710100)the National Natural Science Foundation of China(51821001,52090042,52074183)。
文摘The complex sand-casting process combined with the interactions between process parameters makes it difficult to control the casting quality,resulting in a high scrap rate.A strategy based on a data-driven model was proposed to reduce casting defects and improve production efficiency,which includes the random forest(RF)classification model,the feature importance analysis,and the process parameters optimization with Monte Carlo simulation.The collected data includes four types of defects and corresponding process parameters were used to construct the RF model.Classification results show a recall rate above 90% for all categories.The Gini Index was used to assess the importance of the process parameters in the formation of various defects in the RF model.Finally,the classification model was applied to different production conditions for quality prediction.In the case of process parameters optimization for gas porosity defects,this model serves as an experimental process in the Monte Carlo method to estimate a better temperature distribution.The prediction model,when applied to the factory,greatly improved the efficiency of defect detection.Results show that the scrap rate decreased from 10.16% to 6.68%.
基金the National Natural Science Foundation of China(Nos.51871147,51821001)the Shanghai Aerospace Advanced Technology Joint Research Fund,China(No.USCAST2020-35).
文摘This work reviews recent progress in the alloy design,microstructure,and mechanical properties of refractory high-entropy alloys(RHEAs).What’s more,the underlying strengthening mechanisms and deformation behavior are discussed.Composed mainly of near-equimolar refractory elements,RHEAs have superior mechanical properties,especially at high temperatures.However,many of them have limited room-temperature ductility.Much work has been done to solve this trade-off,and some of the RHEAs have the potential to be used for high-temperature applications in the future.In addition to their mechanical properties,RHEAs have other attractive properties,such as biocompatibility and wear resistance,which are discussed.Finally,current problems and future suggestions for RHEAs are discussed.
基金the financial supports from the National Natural Science Foundation of China(Nos.U1832183,52090042,51821001)。
文摘The effect of boron content on grain refinement of commercially pure aluminum by Al-5Ti-1B was quantitatively assessed.When the boron content is less than 0.03 wt.%,the refining performance of Al-5Ti-1B gradually is weakened as the boron content increases,which is attributed to the reaction of boron with the Al_(3)Ti interlayer on TiB_(2)and the consumption of solute Ti.On the contrary,when the boron content exceeds 0.03 wt.%,the refining performance of Al-5Ti-1B gradually recovers with increasing boron content,which is related to the formation of primary AlB_(2)particles that provide additional nucleant substrates.
基金The authors grateful acknowledge the financial support of the National Natural Science Foundation of China under Projects No.51871147 and 51704195the China Postdoctoral Science Foundation under Project No.19Z102060057+2 种基金the National Science and Technology Major Project under Project No.2017-VI-0013-0085the Science Fund for Creative Research Groups of the National Natural Science Foundation of China under Project No.51821001the Aviation Power Fund under Project No.6141B090324.
文摘Thermally stable nano-size ceramic particles are the preferred reinforcements for superalloys as they improve the alloys'microstructural stability and high-temperature properties.In this work,very dense and crack-free carbidereinforced GTD222(nickel-based superalloy)composites were prepared via selective laser melting(SLM).The distribution of TiC nanoparticles presents a three-dimensional(3D)network structure in the SLMed TiC/GTD222 composite.Mechanical testing revealed that the SLMed TiC/GTD222 composite has superior strength(UTS?1320 MPa,YS?1100 MPa)compared to the SLMed GTD222 superalloy.The GTD22 alloy reinforced with carbide nanoparticles’distinctive microstructure and its excellent mechanical properties for is discussed.
基金This work is financially supported by the Shanghai Sailing Program(No.21YF1412000)the Natural Science Foundation of Shanghai(No.19ZR1417100).The authors greatly appreciate the access to Thermo-calc software in Prof.Olson’s lab at MIT.
文摘With the development of aerospace and transportation,high-strength structural materials manufactured by additive manufacturing techniques get more attention,which allows the production of counterparts with complex structures.This work investigates Al-added CoCrFeMnNi high-entropy alloys(Al-HEAs)pre-pared by laser powder bed fusion(PBF-LB),adding 4.4 wt.%Al reducing approximately 7%density.The contribution of post-heat-treatment to microstructure,mechanical properties,and corrosion behaviors are explored.Hot cracking along with grain boundaries in the as-built PBF-LB Al-HEAs is determined,which comes from the residual liquid film as a larger solidification temperature range by adding Al.The PBF-LB Al-HEAs mainly consist of a face-centered cubic(FCC)matrix with Al/Ni/Mn decorated dislocation cells therein and a minor body-centered cubic(BCC)phase.Upon 850℃ annealing treatment,massive BCC phases(ordered NiAl and disordered Cr-rich precipitates)generate at the dislocation cell/grain bound-aries and the dislocation cells are still retained.However,the volume fraction of BCC phases and the dislocation cells vanish after 1150℃ solution treatment.As a result,Al-HEA850 shows an over 1000 MPa yield strength with nearly no ductility(<3%);the Al-HEA1150 exhibits considerable strength-ductility properties.Meanwhile,the Al-HEA850 demonstrates the worst pitting corrosion resistance due to the preferential dissolution of the NiAl precipitates in chloride-containing solutions.After comparatively de-liberating the evolution of strength-ductility and localized corrosion,we built a framework about the effects of the heat treatment on the mechanical property and degradation behavior in additively manu-factured Al-added high-strength HEAs.
基金supported financially by the National Natural Science Foundation of China (No.51821001)
文摘The variations of coarse intermetallic particles in hot-extruded 7055 aluminum alloys with 0.041 wt%Fe and 0.024 wt%Si increasing to 0.272 wt%Fe and 0.134 wt%Si were investigated.The particle stimulated nucleation(PSN)behaviors for different kind of coarse particles were detailly analyzed by EBSD.Moreover,the effect of PSN responding to Fe and Si contents on recrystallization and tensile properties of 7055 alloys was evaluated.With increasing Fe and Si contents,the size and number density of coarseη/S particles are reduced,while the number densities of coarse Al7Cu2 Fe and Mg2Si particles are both increased and the coarse Al7Cu2 Fe particles transform from rod-like to irregular.More PSN recrystallized grains with predominant orientations deviated from the extruded fiber textures are stimulated by the irregular Al7Cu2 Fe and Mg2Si particles,because a higher degree of local non-uniform deformation is produced.The rod-like Al7Cu2 Fe particles cause the greatest degree of local non-uniform deformation owing to the largest aspect ratio,but the shape also restricts the area of particle deformation zone(PDZ)resulting in fewer PSN recrystallized grains.The irregularη/S particles give rise to the lowest degree of local non-uniform deformation and fewest PSN recrystallized grains with the major orientations close to the extruded fiber textures.Consequently,despite the number and size of coarseη/S particles are reduced,the proportion of high angle grain boundaries(HAGBs)is increased and the extruded fiber textures are weakened with Fe and Si contents increasing,because of the increased Al7Cu2 Fe and Mg2Si particles.The strength is slightly declined by the weakened<111>//ED(extrusion direction)fiber texture,while the elongation is reduced for a larger number of coarse particles and more HAGBs with higher Fe and Si contents.
文摘The effects of Mg addition on the formation of nonmetallic inclusions and solidification structure of Ti-sta- bilized ultra-pure ferritie stainless steels were investigated by experimentally casting ingots with different composi tions. Thermodynamic analyses on the formation of complex inclusions after adding Mg into steels were carried out combined with the scanning electron microscopy energy dispersive spectrometry （SEM EDS） analysis. And the EDS analysis showed that in steel samples with Mg addition, a new spinel crystal phase combined with AI2O3- TiOx formed. It was also found that after Mg addition, the proportions of equiaxed grain zone of 409L, 4003, 439 and 443NT steels increased from 10.2%, 21.8%, 13.4% and 18.6% to 84.3%, 92.3%, 91.1% and 100.0%, respec tively. Since the planar disregistry between spinel and TiN is 5. 1%0, spinel could promote the precipitation of TiN and increase the number density of TiN inclusions in steel melts. The mechanism of solidification structure refinement after adding Mg into steels supposed that the complex inclusions of spinel and TiN in high number density enhanced columnar-to-equiaxed transition, since the planer disregistry between δ phase and spinel is 1.4 %.
基金financially supported by the National Natural Science Foundation of China(No.51821001)。
文摘An equiatomic VNbTi medium-entropy alloy with outstanding tensile properties and unique deformation behavior is reported.The screw dislocation glide,deformation twinning,and dislocation accumulation induced kink bands are identified as three deformation mechanisms that contribute to a large elongation above 20%.The{112}<111>twins are activated at the beginning of the yield stage accompanied by sudden stress-drop and pronounced acoustic emission.Dislocations dominate subsequent tensile deformation,and the prevalent multiplanar dislocation slip promotes the formation of complex dislocation configurations(e.g.,debris,dipoles,and loops)and dense dislocation networks.The twin bands and kink bands can further impede the dislocation motion meanwhile effectively alleviate stress concentration.The synergistic activation of these deformation mechanisms provides new opportunities to design ductile refractory medium-and high-entropy alloys.
基金supported by National Natural Science Foundation of China (Grant Nos. 51274141,51204110)National Basic Research Program of China (Grant No. 2012CB619505)Science and Technology Commission of Shanghai Municipality (STCSM) for high-tech project (Grant Nos. 15111108000)
文摘The interfacial reaction between aluminum melt and molten slag under an electric field plays a significant role in aluminum electro-slag refining. Here we studied this interracial reaction within 680 and 820 ℃ under an electric field between 0 and 9 V. The evolution of aluminum composition was analyzed by inductively coupled plasma atomic emission spectroscopy. The dominant factor during the interfacial reaction was identified through orthogonal experiments, in which the slag-to-aluminum mass ratio, initial silicon concentration, electric voltage, reaction time, and temperature were selected as the influence factors. The greatest influence factor on the interracial reaction was found to be the reaction time. Also, single-factor experiments revealed that the reaction kinetic processes largely obeyed an irreversible kinetic model, and the silicon removal efficiency was enhanced by increasing the voltage and slag/metal ratio.
基金supported by the GDAS’Project of Science and Technology Development(No.2020GDASYL-20200103140)the Fundamental and Applied Fundamental Research Foundation of Guangdong Province(No.2020B1515120065)the National Natural Science Foundation of China(No.U1832183)。
文摘In situ synchrotron X-radiography was carried out on Al-13 Cu and Al-13 Cu-7 Si alloys with and without addition of Al-5 Ti-1 B master alloy.The effects of Si content on grain growth and the solute-suppressed nucleation zone(SSNZ)were quantitatively studied.The average grain size can be refined to 164μm of Al-13 Cu alloy inoculated by Al-5 Ti-1B.After addition of 7%Si content,a large number of TiB 2 sites in the melt lost the inoculating ability due to"Si poisoning."The radius of the dendrite tip curvature of Al-13 Cu is more than two times as large as that of Al-13 Cu-7 Si.The sharper tip is able to disperse the solute more effectively and thus grains can grow more rapidly.This causes that the dendrite arm growth rate with addition of 7%Si solute is about 2.6 times that of no Si addition.In addition,the solute enrichment in the SSNZ of Al-13 Cu is faster,and the area change of SSNZ is slower than that of Al-13 Cu-7 Si.Thus more nucleation sites in the SSNZ cannot be activated with addition of Si.This study will shed light on the understanding of Si poisoning in casting Al-Cu-Si alloys.
