Through the study of the corrosion behavior of Q235 steel in actual Yingtan soil and two simulated acidic soils with different water contents, the calculation of corrosion mass losses, and the analysis of the corrosio...Through the study of the corrosion behavior of Q235 steel in actual Yingtan soil and two simulated acidic soils with different water contents, the calculation of corrosion mass losses, and the analysis of the corrosion mor- phologies and products by means of scanning electron microscope （SEM） and X-ray diffraction （XRD）, the results demonstrated that the diatomite soil could simulate the corrosion in actual soil veritably. In both actual soil and simu- lated soil with 16.4% water content, the corrosion rates of Q235 steel were approximately 0.1 mm/a, the corrosion morphologies were mainly extension and connection of corrosion spots on sample surface, and the corrosion products were composed of a-FeOOH, γ-FeOOH, Fe3 O4 and Fe2O3. When other media conditions remained unchanged, the corrosion area of Q235 steel was larger in simulated soil with 34.5 % water content, and the corrosion rate reached 0.48 mm/a after 360 h of corrosion, which was nearly 5 times as the value in actual soil. Compared with the corro- sion products in actual soil, the proportion of γ-FeOOH in simulated soil with 34.5 % water content was higher, and the wα-FeOOH/wγ-FeOOH ratio was 1. 4, which was only 1/3 of the value in actual soil.展开更多
By using a Gleeble 350013 thermo-mechanical simulator, the nucleation behavior of intragranular acicular ferrites （IAF） was studied in a Ti-killed C-Mn steel. During continuous cooling transformation, the allotriomo...By using a Gleeble 350013 thermo-mechanical simulator, the nucleation behavior of intragranular acicular ferrites （IAF） was studied in a Ti-killed C-Mn steel. During continuous cooling transformation, the allotriomorphic ferrite （AF） and ferrite side plate （FSP） microstructures grew more rapidly with the temperature decreasing from 800 to 650 ℃, and the IAF microstructure was dominant within austenite grain with further cooling to 600 ℃. The diffusion bonding experiment and the effect of C, Mn and Si concentrations on the Ao3 temperature by thermodynam- ic calculation confirm that Ti2O3 itself absorbs neighboring Mn atoms to form Mn-depleted zone （MDZ）, which pro- motes the nucleation of IAF microstructure effectively. High temperature holding tests indicate that the nucleation potential of IAF microstructure was lowered in the Ti-killed C-Mn steel when it was treated at high temperature （1250 ℃ ） for a longer time, which is attributed to the saturated absorption degree of Mn atoms by titanium oxide.展开更多
Hot roll bonding was carried out between commercially pure titanium TA2 and high-strength low-alloy steel Q390 using pure Nb or Mo interlayer at 950 ~C with a total reduction ratio of 86.7%. Interfacial microstructure...Hot roll bonding was carried out between commercially pure titanium TA2 and high-strength low-alloy steel Q390 using pure Nb or Mo interlayer at 950 ~C with a total reduction ratio of 86.7%. Interfacial microstructure and bonding properties of titanium clad steel plates were investigated by electron microscopy and mechanical tests. The results showed β-Ti, TiC and Fe2Ti reaction phases were generated at Ti/steel interface for the clad plates with no interlayer. Inserting Nb or Mo interlayer can effectively suppress the formation of brittle phases, while the weak bonding joint transferred to Nb/steel or Mo/steel interface. And some micro-voids were found at the interface of Nb/steel and Mo/steel. The improved shear strength of clad plates with Nb interlayer might be attributed to the elimination of brittle phases at bonding interface. The small size and little quantities of the micro-voids at Nb/steel interface had a relatively weak effect on shear strength. However, the large number and big size of micro-voids were responsible for the degradation of shear strength for the clad plates with Mo interlayer.展开更多
The corrosion resistance of two kinds of low alloyed steels was studied according to the test procedures for qualification of corrosion resistant steel for cargo oil tanks issued by International Maritime Organization...The corrosion resistance of two kinds of low alloyed steels was studied according to the test procedures for qualification of corrosion resistant steel for cargo oil tanks issued by International Maritime Organization. The results indicated that the addition of Cu improved the corrosion resistance of the NS-D36 steel to more than three times that of the conventional D36 steel in the strong acid solution containing chloride （10% NaC1, pHi0.85）. The anodic polarization behavior of the copper-bearing steel was studied by polarization curves and electrochemical impedance spectroscopy （EIS）, and alloying element Cu showed beneficial effects including an active potential range, low current density and high transfer resistance of electric charge. The rust layer was analyzed by scanning electron microscopy （SEM） and Auger electron spectroscopy （AES）, and the results pointed out that the mechanism of copper＇s benefi cial effects was based on the suppression of anodic dissolution by metallic copper re-deposition on the steel surface immersed in the strong acid chloride media.展开更多
The microstructure–mechanical property relationship of a Cu-bearing low-carbon high-strength low-alloy steel,subjected to a novel multistage heat treatment including quenching(Q),lamellarization(L)and tempering(T),is...The microstructure–mechanical property relationship of a Cu-bearing low-carbon high-strength low-alloy steel,subjected to a novel multistage heat treatment including quenching(Q),lamellarization(L)and tempering(T),is presented.Yield strength of 989.5 MPa and average toughness at-80℃of 41 J were obtained in this steel after quenching and tempering(QT)heat treatments.Specimen QLT gained a little lower yield strength(982.5 MPa),but greatly enhanced average toughness at-80℃(137 J).To further clarify the strengthening and toughening mechanisms in specimen QLT,parameters of microstructural characteristic and crack propagation process were compared and analyzed for specimens Q,QL,QT and QLT.The microstructure of tempered martensite/bainite(M/B)in specimen QT changed to refined tempered M/B matrix mixed with minor IF(inter-critical ferrite)in specimen QLT.Cu-rich precipitates existed in tempered M/B for both specimens QT and QLT,as well as in IF.Compared with QT,adding a lamellarization step before tempering made the effective grains of specimen QLT refined and also led to coarser Cu-rich precipitates in tempered M/B matrix.The weaker strengthening effect of coarser Cu-rich precipitates should be a key reason for the slightly lower yield strength in specimen QLT than in specimen QT.No austenite was found in all specimens Q,QL,QT and QLT.Specimen QLT showed purely ductile fracture mode at-80℃due to the refined effective grains.The greatly improved toughness is mainly attributed to the enhanced energy of crack propagation.The combination of refined microstructure,softened matrix and deformation of minor'soft'IF during crack propagation led to the most superior toughness of specimen QLT among all specimens.展开更多
Hot roll bonding was carried out between commercially pure titanium TA2 and high-strength low-alloy steel Q390 using no interlayer and Fe interlayer at temperatures of 850,900,950 and 1000℃with a total reduction rati...Hot roll bonding was carried out between commercially pure titanium TA2 and high-strength low-alloy steel Q390 using no interlayer and Fe interlayer at temperatures of 850,900,950 and 1000℃with a total reduction ratio of 86.7%.Interfacial microstructure and bonding property of clad plates were investigated by electron microscopy and shear test.The results showed that with the increase in heating temperature,the shear strength of titanium clad steel plates decreases obviously.Compared with that of titanium clad steel plates with no interlayer,inserting Fe interlayer between titanium and steel can improve the shear strength at 850 and 900℃but deteriorate the shear strength at 950 and 1000℃.The reason for this consequence was that Fe interlayer prevented the reaction diffusion of C in titanium to form a thinner TiC layer at 850 and 900℃,while Fe interlayer promoted the reaction diffusion of Fe in titanium to generate thicker Fe2Ti and FeTi intermetallic compound layers at 950 and 1000℃.展开更多
Oxidation rates and scale/steel interface configuration of 9Ni steels were investigated at 1000--1 250 ℃ in air. The results revealed that Cu addition caused high temperature oxidation resistance to deteriorate. High...Oxidation rates and scale/steel interface configuration of 9Ni steels were investigated at 1000--1 250 ℃ in air. The results revealed that Cu addition caused high temperature oxidation resistance to deteriorate. High tempera ture oxidation rates increased and scale/steel interface configuration became complicated due to Cu addition. Scale/ steel interface appeared to be network above certain temperature. Temperature required to form network scale/steel interface dropped more than 100 ℃ for 1.5% Cu-containing steel. （Fe,Ni,Cu）x Oy in inner oxidation layer dissocia ted to Fe-Ni-Cu phase and released active oxygen which can react with base steel easily. So the inner oxidation layer became the second source of oxidizing agent besides atmosphere. Internal stress at austenite grain boundary caused local oxide to fragment. So the scale/steel interface appeared to be network. Liquid Si-rich phase formed at sufficient ly high temperature. Penetration of the liquid Si-rich phase along austenite grain enhanced austenite grain oxidizing.展开更多
Some of the major manufacturing processes and corresponding mechanical properties of titanium clad steel plates were analyzed, and the consequences of research, manufacturing, and application of titanium clad steel pl...Some of the major manufacturing processes and corresponding mechanical properties of titanium clad steel plates were analyzed, and the consequences of research, manufacturing, and application of titanium clad steel plates in both markets of China and overseas were also summarized. As an economical and environmentally friendly technology, the roll bonding process is expected to become the next-generation mainstream process for the manufacturing of titanium clad steel plate. Some of the crucial and most important technical problems of this particular process, including vacuum sealing technology, surface treatment process technology, application of a transition layer, and rolling process, were discussed along with the advantageous mechanical properties and life-cycle economy of these plates processed by this technology. Finally, the market needs, application trends, and requirements of titanium clad steel plate were also considered from industries of petrochemical, shipbuilding, marine, and electric power.展开更多
To improve the corrosion resistance of steels for grounding grids, a low-carbon Cr micro-alloyed steel was developed （C 1 steel）, and corrosion behavior of Q235 steel and newly developed C1 steel in simulated acidic...To improve the corrosion resistance of steels for grounding grids, a low-carbon Cr micro-alloyed steel was developed （C 1 steel）, and corrosion behavior of Q235 steel and newly developed C1 steel in simulated acidic soil was investigated. The corrosion rate was evaluated with the mass loss measurements, while the corrosion morphology of surface and cross section of rust layer was observed by scanning electron microscopy. The corrosion products were analyzed by energy- dispersive X-ray spectrometry, X-ray diffraction and X-ray photoelectron spectroscopy, and the polarization curve was measured using potentiodynamic polarization method. Results indicated that C 1 steel displayed good corrosion resistance in the simulated acidic soil, of which the corrosion rate was only 30% of that of Q235 steel after corrosion for 360 h. The analysis of rust layer showed that lower carbon content in steel could reduce the tendency of micro cell corrosion and appropriate amount of chromium could improve the corrosion potential of metal matrix. Moreover, the analysis of X-ray photoelectron spectroscopy revealed that the chromium enriched in inner rust layer of C1 steel existed mainly in the form of Fe2CrO4, which facilitated the formation of Cr-goethite and improved the protection of corrosion products.展开更多
A simulated corrosion test apparatus was used to investigate the corrosion behavior of a low alloy steel under simulated upper deck conditions in a cargo oil tank. The estimated corrosion loss of conventional E36 clas...A simulated corrosion test apparatus was used to investigate the corrosion behavior of a low alloy steel under simulated upper deck conditions in a cargo oil tank. The estimated corrosion loss of conventional E36 class ship plate steel is 4.27 mm, which is clearly inadequate compared with the standard adopted by International Maritime Organization. Outer rust layer of specimens starts to peel off after 77 days and becomes fragmented after 98 days. X-ray diffraction, scanning electron micros- copy, and Raman spectroscopy revealed that the resulting rust is composed of σ-FeOOH （the main protective phase）, Fe2O3, FeS, elemental S, and FeSO4. FeSO4 in the interface of the base and rust layer leads to localized corrosion. Elemental sulfur forms on the surface of σ-FeOOH, and the quantity and size thereof increase with increasing corrosion time. Furthermore, layered elemental sulfur promotes fracture and peels off the rust layer.展开更多
The flow-accelerated corrosion experiments were carried out to research the effect of Cr on the rust layers formed on the carbon steel and Cr-containing steel,as well as the structure of rust layer of the two experime...The flow-accelerated corrosion experiments were carried out to research the effect of Cr on the rust layers formed on the carbon steel and Cr-containing steel,as well as the structure of rust layer of the two experimental steels.The influence of Cr on the flow-accelerated corrosion resistance and the corrosion morphology of inner rust layer formed on the Cr-containing steel were studied by the methods of polarization curves,scanning electron microscope,transmission electron microscope,and X-ray photoelectron spectroscope.The distribution of Cr and its form of existence in the inner rust layer were analyzed.The results show that corroded mass loss of Cr-containing steel is lower than that of carbon steel and its inner rust layer is compact.Cr exists in the form of Fe2CrO4 and is enriched in the inner rust layer.This concentration could make the inner rust layer exhibit the tendency of amorphous.This phenomenon is related to fine Fe2CrO4.The inner rust layer becomes more compact because of the formation of fine Fe2CrO4,and the protectiveness of inner rust layer could be improved remarkably.展开更多
The combined effects of martensite-austenite（MA）constituent and pearlite colony on cleavage crack initiation in the simulated coarse-grained heat-affected zone（CGHAZ）of V-N-Ti microalloyed offshore platform steel ...The combined effects of martensite-austenite（MA）constituent and pearlite colony on cleavage crack initiation in the simulated coarse-grained heat-affected zone（CGHAZ）of V-N-Ti microalloyed offshore platform steel under different heat inputs were investigated.The results of welding simulation,instrumented impact test,and quantitative analysis indicated that the size of the MA constituent decreased with the increase in cooling time,and by contrast,the size of the pearlite colony increased.According to Griffith theory,the critical sizes of cleavage microcracks were calculated.With the increase of cooling time,the calculated microcrack size could be characterized by the size of the MA constituent first,and then fitted with the size of the pearlite colony.Moreover,the calculated microcrack size variation was opposite to the microcrack initiation energy.This phenomenon is probably due to the combined effects of the MA constituent and pearlite colony with increasing the cooling time of the specimen′s temperature from800 to 500 ℃.展开更多
A superior combination of yield strength(1001 MPa)and-20℃ impact toughness(166 J)was obtained in Nb-V-Timicroalloyed Ni-Cr-Mo-Cu steel treated by direct quenching and tempering route(DQT).The tested steels treated by...A superior combination of yield strength(1001 MPa)and-20℃ impact toughness(166 J)was obtained in Nb-V-Timicroalloyed Ni-Cr-Mo-Cu steel treated by direct quenching and tempering route(DQT).The tested steels treated by DQT route and re-austenitization and tempering route(QT)were compared with each other in terms of mechanical properties and microstructures characterized by optical microscopy,transmission electron microscopy,X-ray diffraction,electron back-scattered diffraction method and so on.Strength and Vickers hardness of the tested steel treated by the above two routes vary with isothermal aging temperature(400-600℃),shown as under-aged state,peak-aged state and overaged state.All DQT specimens show higher strength and Vickers hardness than QT specimens with the same aging condition.Furthermore,the largest difference of yield strength between DQT and QT specimens was shown in DQT600 and QT600 specimens.DQT600 or QT600 specimens refers to direct quenched(DQ)or quenched(Q)specimens isothermally aged at 600℃.The main disparities in quenched microstructure between DQ and Q specimens are mainly in morphology of prior austenite grains,dislocation density of martensite matrix and solution amount of Nb and Mo elements dissolving in martensite matrix,which play key roles in affecting microstructure and mechanical properties of DQT and QT specimens.Higher dislocation density of matrix and finer average diameter of both MC(M is any combination of Nb,Mo and V)and Cu-rich particles were shown in DQT600 specimens than in QT600 specimens.Strengthening from dislocations and nanosized MC and Cu-rich particles mainly leads to the largest difference of yield strength between DQT600 and QT600 specimens.In addition,strong dislocation strengthening and precipitation strengthening in DQT600 specimen also elevated its ductile-to-brittle-transition-temperature,compared with QT600 specimen.展开更多
文摘Through the study of the corrosion behavior of Q235 steel in actual Yingtan soil and two simulated acidic soils with different water contents, the calculation of corrosion mass losses, and the analysis of the corrosion mor- phologies and products by means of scanning electron microscope （SEM） and X-ray diffraction （XRD）, the results demonstrated that the diatomite soil could simulate the corrosion in actual soil veritably. In both actual soil and simu- lated soil with 16.4% water content, the corrosion rates of Q235 steel were approximately 0.1 mm/a, the corrosion morphologies were mainly extension and connection of corrosion spots on sample surface, and the corrosion products were composed of a-FeOOH, γ-FeOOH, Fe3 O4 and Fe2O3. When other media conditions remained unchanged, the corrosion area of Q235 steel was larger in simulated soil with 34.5 % water content, and the corrosion rate reached 0.48 mm/a after 360 h of corrosion, which was nearly 5 times as the value in actual soil. Compared with the corro- sion products in actual soil, the proportion of γ-FeOOH in simulated soil with 34.5 % water content was higher, and the wα-FeOOH/wγ-FeOOH ratio was 1. 4, which was only 1/3 of the value in actual soil.
文摘By using a Gleeble 350013 thermo-mechanical simulator, the nucleation behavior of intragranular acicular ferrites （IAF） was studied in a Ti-killed C-Mn steel. During continuous cooling transformation, the allotriomorphic ferrite （AF） and ferrite side plate （FSP） microstructures grew more rapidly with the temperature decreasing from 800 to 650 ℃, and the IAF microstructure was dominant within austenite grain with further cooling to 600 ℃. The diffusion bonding experiment and the effect of C, Mn and Si concentrations on the Ao3 temperature by thermodynam- ic calculation confirm that Ti2O3 itself absorbs neighboring Mn atoms to form Mn-depleted zone （MDZ）, which pro- motes the nucleation of IAF microstructure effectively. High temperature holding tests indicate that the nucleation potential of IAF microstructure was lowered in the Ti-killed C-Mn steel when it was treated at high temperature （1250 ℃ ） for a longer time, which is attributed to the saturated absorption degree of Mn atoms by titanium oxide.
文摘Hot roll bonding was carried out between commercially pure titanium TA2 and high-strength low-alloy steel Q390 using pure Nb or Mo interlayer at 950 ~C with a total reduction ratio of 86.7%. Interfacial microstructure and bonding properties of titanium clad steel plates were investigated by electron microscopy and mechanical tests. The results showed β-Ti, TiC and Fe2Ti reaction phases were generated at Ti/steel interface for the clad plates with no interlayer. Inserting Nb or Mo interlayer can effectively suppress the formation of brittle phases, while the weak bonding joint transferred to Nb/steel or Mo/steel interface. And some micro-voids were found at the interface of Nb/steel and Mo/steel. The improved shear strength of clad plates with Nb interlayer might be attributed to the elimination of brittle phases at bonding interface. The small size and little quantities of the micro-voids at Nb/steel interface had a relatively weak effect on shear strength. However, the large number and big size of micro-voids were responsible for the degradation of shear strength for the clad plates with Mo interlayer.
基金Sponsored by National Key Technology Research and Development Program of China(2011BAE25B01)
文摘The corrosion resistance of two kinds of low alloyed steels was studied according to the test procedures for qualification of corrosion resistant steel for cargo oil tanks issued by International Maritime Organization. The results indicated that the addition of Cu improved the corrosion resistance of the NS-D36 steel to more than three times that of the conventional D36 steel in the strong acid solution containing chloride （10% NaC1, pHi0.85）. The anodic polarization behavior of the copper-bearing steel was studied by polarization curves and electrochemical impedance spectroscopy （EIS）, and alloying element Cu showed beneficial effects including an active potential range, low current density and high transfer resistance of electric charge. The rust layer was analyzed by scanning electron microscopy （SEM） and Auger electron spectroscopy （AES）, and the results pointed out that the mechanism of copper＇s benefi cial effects was based on the suppression of anodic dissolution by metallic copper re-deposition on the steel surface immersed in the strong acid chloride media.
基金National Key Research and Development Program of China(No.2017YFB0304501).
文摘The microstructure–mechanical property relationship of a Cu-bearing low-carbon high-strength low-alloy steel,subjected to a novel multistage heat treatment including quenching(Q),lamellarization(L)and tempering(T),is presented.Yield strength of 989.5 MPa and average toughness at-80℃of 41 J were obtained in this steel after quenching and tempering(QT)heat treatments.Specimen QLT gained a little lower yield strength(982.5 MPa),but greatly enhanced average toughness at-80℃(137 J).To further clarify the strengthening and toughening mechanisms in specimen QLT,parameters of microstructural characteristic and crack propagation process were compared and analyzed for specimens Q,QL,QT and QLT.The microstructure of tempered martensite/bainite(M/B)in specimen QT changed to refined tempered M/B matrix mixed with minor IF(inter-critical ferrite)in specimen QLT.Cu-rich precipitates existed in tempered M/B for both specimens QT and QLT,as well as in IF.Compared with QT,adding a lamellarization step before tempering made the effective grains of specimen QLT refined and also led to coarser Cu-rich precipitates in tempered M/B matrix.The weaker strengthening effect of coarser Cu-rich precipitates should be a key reason for the slightly lower yield strength in specimen QLT than in specimen QT.No austenite was found in all specimens Q,QL,QT and QLT.Specimen QLT showed purely ductile fracture mode at-80℃due to the refined effective grains.The greatly improved toughness is mainly attributed to the enhanced energy of crack propagation.The combination of refined microstructure,softened matrix and deformation of minor'soft'IF during crack propagation led to the most superior toughness of specimen QLT among all specimens.
文摘Hot roll bonding was carried out between commercially pure titanium TA2 and high-strength low-alloy steel Q390 using no interlayer and Fe interlayer at temperatures of 850,900,950 and 1000℃with a total reduction ratio of 86.7%.Interfacial microstructure and bonding property of clad plates were investigated by electron microscopy and shear test.The results showed that with the increase in heating temperature,the shear strength of titanium clad steel plates decreases obviously.Compared with that of titanium clad steel plates with no interlayer,inserting Fe interlayer between titanium and steel can improve the shear strength at 850 and 900℃but deteriorate the shear strength at 950 and 1000℃.The reason for this consequence was that Fe interlayer prevented the reaction diffusion of C in titanium to form a thinner TiC layer at 850 and 900℃,while Fe interlayer promoted the reaction diffusion of Fe in titanium to generate thicker Fe2Ti and FeTi intermetallic compound layers at 950 and 1000℃.
基金Item Sponsored by National High Technology Research and Development Program of China(2007AA03A228)
文摘Oxidation rates and scale/steel interface configuration of 9Ni steels were investigated at 1000--1 250 ℃ in air. The results revealed that Cu addition caused high temperature oxidation resistance to deteriorate. High tempera ture oxidation rates increased and scale/steel interface configuration became complicated due to Cu addition. Scale/ steel interface appeared to be network above certain temperature. Temperature required to form network scale/steel interface dropped more than 100 ℃ for 1.5% Cu-containing steel. （Fe,Ni,Cu）x Oy in inner oxidation layer dissocia ted to Fe-Ni-Cu phase and released active oxygen which can react with base steel easily. So the inner oxidation layer became the second source of oxidizing agent besides atmosphere. Internal stress at austenite grain boundary caused local oxide to fragment. So the scale/steel interface appeared to be network. Liquid Si-rich phase formed at sufficient ly high temperature. Penetration of the liquid Si-rich phase along austenite grain enhanced austenite grain oxidizing.
文摘Some of the major manufacturing processes and corresponding mechanical properties of titanium clad steel plates were analyzed, and the consequences of research, manufacturing, and application of titanium clad steel plates in both markets of China and overseas were also summarized. As an economical and environmentally friendly technology, the roll bonding process is expected to become the next-generation mainstream process for the manufacturing of titanium clad steel plate. Some of the crucial and most important technical problems of this particular process, including vacuum sealing technology, surface treatment process technology, application of a transition layer, and rolling process, were discussed along with the advantageous mechanical properties and life-cycle economy of these plates processed by this technology. Finally, the market needs, application trends, and requirements of titanium clad steel plate were also considered from industries of petrochemical, shipbuilding, marine, and electric power.
文摘To improve the corrosion resistance of steels for grounding grids, a low-carbon Cr micro-alloyed steel was developed （C 1 steel）, and corrosion behavior of Q235 steel and newly developed C1 steel in simulated acidic soil was investigated. The corrosion rate was evaluated with the mass loss measurements, while the corrosion morphology of surface and cross section of rust layer was observed by scanning electron microscopy. The corrosion products were analyzed by energy- dispersive X-ray spectrometry, X-ray diffraction and X-ray photoelectron spectroscopy, and the polarization curve was measured using potentiodynamic polarization method. Results indicated that C 1 steel displayed good corrosion resistance in the simulated acidic soil, of which the corrosion rate was only 30% of that of Q235 steel after corrosion for 360 h. The analysis of rust layer showed that lower carbon content in steel could reduce the tendency of micro cell corrosion and appropriate amount of chromium could improve the corrosion potential of metal matrix. Moreover, the analysis of X-ray photoelectron spectroscopy revealed that the chromium enriched in inner rust layer of C1 steel existed mainly in the form of Fe2CrO4, which facilitated the formation of Cr-goethite and improved the protection of corrosion products.
文摘A simulated corrosion test apparatus was used to investigate the corrosion behavior of a low alloy steel under simulated upper deck conditions in a cargo oil tank. The estimated corrosion loss of conventional E36 class ship plate steel is 4.27 mm, which is clearly inadequate compared with the standard adopted by International Maritime Organization. Outer rust layer of specimens starts to peel off after 77 days and becomes fragmented after 98 days. X-ray diffraction, scanning electron micros- copy, and Raman spectroscopy revealed that the resulting rust is composed of σ-FeOOH （the main protective phase）, Fe2O3, FeS, elemental S, and FeSO4. FeSO4 in the interface of the base and rust layer leads to localized corrosion. Elemental sulfur forms on the surface of σ-FeOOH, and the quantity and size thereof increase with increasing corrosion time. Furthermore, layered elemental sulfur promotes fracture and peels off the rust layer.
文摘The flow-accelerated corrosion experiments were carried out to research the effect of Cr on the rust layers formed on the carbon steel and Cr-containing steel,as well as the structure of rust layer of the two experimental steels.The influence of Cr on the flow-accelerated corrosion resistance and the corrosion morphology of inner rust layer formed on the Cr-containing steel were studied by the methods of polarization curves,scanning electron microscope,transmission electron microscope,and X-ray photoelectron spectroscope.The distribution of Cr and its form of existence in the inner rust layer were analyzed.The results show that corroded mass loss of Cr-containing steel is lower than that of carbon steel and its inner rust layer is compact.Cr exists in the form of Fe2CrO4 and is enriched in the inner rust layer.This concentration could make the inner rust layer exhibit the tendency of amorphous.This phenomenon is related to fine Fe2CrO4.The inner rust layer becomes more compact because of the formation of fine Fe2CrO4,and the protectiveness of inner rust layer could be improved remarkably.
基金Item Sponsored by Vanitec-CISRI Vanadium Technology Center
文摘The combined effects of martensite-austenite（MA）constituent and pearlite colony on cleavage crack initiation in the simulated coarse-grained heat-affected zone（CGHAZ）of V-N-Ti microalloyed offshore platform steel under different heat inputs were investigated.The results of welding simulation,instrumented impact test,and quantitative analysis indicated that the size of the MA constituent decreased with the increase in cooling time,and by contrast,the size of the pearlite colony increased.According to Griffith theory,the critical sizes of cleavage microcracks were calculated.With the increase of cooling time,the calculated microcrack size could be characterized by the size of the MA constituent first,and then fitted with the size of the pearlite colony.Moreover,the calculated microcrack size variation was opposite to the microcrack initiation energy.This phenomenon is probably due to the combined effects of the MA constituent and pearlite colony with increasing the cooling time of the specimen′s temperature from800 to 500 ℃.
基金supported by the National Key R&D Program of China(Nos.2017YFB0701802.2017YFB0703002 and 2017YFB0304501)the National Natural Science Foundation of China(No.51701044).
文摘A superior combination of yield strength(1001 MPa)and-20℃ impact toughness(166 J)was obtained in Nb-V-Timicroalloyed Ni-Cr-Mo-Cu steel treated by direct quenching and tempering route(DQT).The tested steels treated by DQT route and re-austenitization and tempering route(QT)were compared with each other in terms of mechanical properties and microstructures characterized by optical microscopy,transmission electron microscopy,X-ray diffraction,electron back-scattered diffraction method and so on.Strength and Vickers hardness of the tested steel treated by the above two routes vary with isothermal aging temperature(400-600℃),shown as under-aged state,peak-aged state and overaged state.All DQT specimens show higher strength and Vickers hardness than QT specimens with the same aging condition.Furthermore,the largest difference of yield strength between DQT and QT specimens was shown in DQT600 and QT600 specimens.DQT600 or QT600 specimens refers to direct quenched(DQ)or quenched(Q)specimens isothermally aged at 600℃.The main disparities in quenched microstructure between DQ and Q specimens are mainly in morphology of prior austenite grains,dislocation density of martensite matrix and solution amount of Nb and Mo elements dissolving in martensite matrix,which play key roles in affecting microstructure and mechanical properties of DQT and QT specimens.Higher dislocation density of matrix and finer average diameter of both MC(M is any combination of Nb,Mo and V)and Cu-rich particles were shown in DQT600 specimens than in QT600 specimens.Strengthening from dislocations and nanosized MC and Cu-rich particles mainly leads to the largest difference of yield strength between DQT600 and QT600 specimens.In addition,strong dislocation strengthening and precipitation strengthening in DQT600 specimen also elevated its ductile-to-brittle-transition-temperature,compared with QT600 specimen.
