We used refill friction stir spot welding(RFSSW)to join 2-mm-thick AZ91D-H24 magnesium alloy sheets,and we investigated in detail the effect of tool plunge depth on the microstructure and fracture behavior of the join...We used refill friction stir spot welding(RFSSW)to join 2-mm-thick AZ91D-H24 magnesium alloy sheets,and we investigated in detail the effect of tool plunge depth on the microstructure and fracture behavior of the joints.A sound joint surface can be obtained using plunge depths of 2.0 and 2.5 mm.Plunge depth was found to significantly affect the height of the hook,with greater plunge depths corresponding to more severe upward bending of the hook,which compromised the tensile-shear properties of the joints.The hardness reached a minimum at the thermo-mechanically affected zone due to the precipitation phases of this zone as it dissolved into theα-matrix during the welding process.The fracture modes of RFSSW joints can be divided into three types:shear fracture,plug fracture,and shear–plug fracture.Of these,the joint with a shear–plug fracture exhibited the best tensile-shear load of 6400 N.展开更多
Cu75Pt25 brazing filler was applied to brazing GH99 superalloy to Nb,and the sound joints were obtained by adjusting brazing parameters.The typical interfacial microstructure of the brazed joint was Nb/Nb7Ni6+NbNi3/Ni...Cu75Pt25 brazing filler was applied to brazing GH99 superalloy to Nb,and the sound joints were obtained by adjusting brazing parameters.The typical interfacial microstructure of the brazed joint was Nb/Nb7Ni6+NbNi3/Ni(s,s)+Cr-rich NbNi3+(NbCr2+NbNi3)/GH99.The effects of brazing temperature and holding time on the interfacial microstructure of GH99/Cu75Pt25/Nb joints were studied.The results showed that the solution and diffusion of Ni atoms from GH99 substrate into brazing seam played a critical role in the interfacial microstructure evolution.As the brazing temperature rose,the Nb−Ni reaction layer was formed instead of the initial Nb3Pt layer,and the thickness increased firstly and then remained constant.The highest shear strength of the joint reached 152 MPa when brazed at 1150℃ for 15 min.All of the joints presented a brittle fracture mode during shear test,and the fracture location changed from Nb3Pt layer to Nb−Ni compounds layer.展开更多
The present study focuses on interface microstructure and joint formation.AA6061 aluminum alloy(Al)and commercial pure titanium(Ti)joints were welded by ultrasonic spot welding(USW).The welding energy was 1100-3200 J....The present study focuses on interface microstructure and joint formation.AA6061 aluminum alloy(Al)and commercial pure titanium(Ti)joints were welded by ultrasonic spot welding(USW).The welding energy was 1100-3200 J.The Al-Ti joint appearance and interface microstructure were observed mainly via optical microscopy and field emission scanning electron microscopy.Results indicated that a good joint can be achieved only with proper welding energy of 2150 J.No significant intermetallic compound(IMC)was found under all conditions.The high energy barriers of Al-Ti and difficulties in diffusion were the main reasons for the absence of IMC according to kinetic analysis.The heat input is crucial for the material plastic flow and bonding area,which plays an important role in the joint formation.展开更多
基金financially supported by the National Science and Technology Major Project of China(No.2017ZX04005001)the Key Research&Development Program of Shandong Province,China(No.2018GGX103053)。
文摘We used refill friction stir spot welding(RFSSW)to join 2-mm-thick AZ91D-H24 magnesium alloy sheets,and we investigated in detail the effect of tool plunge depth on the microstructure and fracture behavior of the joints.A sound joint surface can be obtained using plunge depths of 2.0 and 2.5 mm.Plunge depth was found to significantly affect the height of the hook,with greater plunge depths corresponding to more severe upward bending of the hook,which compromised the tensile-shear properties of the joints.The hardness reached a minimum at the thermo-mechanically affected zone due to the precipitation phases of this zone as it dissolved into theα-matrix during the welding process.The fracture modes of RFSSW joints can be divided into three types:shear fracture,plug fracture,and shear–plug fracture.Of these,the joint with a shear–plug fracture exhibited the best tensile-shear load of 6400 N.
基金Projects(51905125,51775138,U1737205)supported by the National Natural Science Foundation of ChinaProject(ZR2019BEE031)supported by the Natural Science Foundation of Shandong Province,ChinaProjects(2017GGX40103,2019GHY112069)supported by the Key Research and Development Program of Shandong Province,China。
文摘Cu75Pt25 brazing filler was applied to brazing GH99 superalloy to Nb,and the sound joints were obtained by adjusting brazing parameters.The typical interfacial microstructure of the brazed joint was Nb/Nb7Ni6+NbNi3/Ni(s,s)+Cr-rich NbNi3+(NbCr2+NbNi3)/GH99.The effects of brazing temperature and holding time on the interfacial microstructure of GH99/Cu75Pt25/Nb joints were studied.The results showed that the solution and diffusion of Ni atoms from GH99 substrate into brazing seam played a critical role in the interfacial microstructure evolution.As the brazing temperature rose,the Nb−Ni reaction layer was formed instead of the initial Nb3Pt layer,and the thickness increased firstly and then remained constant.The highest shear strength of the joint reached 152 MPa when brazed at 1150℃ for 15 min.All of the joints presented a brittle fracture mode during shear test,and the fracture location changed from Nb3Pt layer to Nb−Ni compounds layer.
基金We are grateful for the financial support provided by the National Natural Science Foundation of China(Nos.51974100 and 51605117).
文摘The present study focuses on interface microstructure and joint formation.AA6061 aluminum alloy(Al)and commercial pure titanium(Ti)joints were welded by ultrasonic spot welding(USW).The welding energy was 1100-3200 J.The Al-Ti joint appearance and interface microstructure were observed mainly via optical microscopy and field emission scanning electron microscopy.Results indicated that a good joint can be achieved only with proper welding energy of 2150 J.No significant intermetallic compound(IMC)was found under all conditions.The high energy barriers of Al-Ti and difficulties in diffusion were the main reasons for the absence of IMC according to kinetic analysis.The heat input is crucial for the material plastic flow and bonding area,which plays an important role in the joint formation.
