Mechanical cutting provides one of the most flexible and environmentally friendly excavation methods.It has attracted numerous efforts to model the rock chipping and fragmentation process,especially using the explicit...Mechanical cutting provides one of the most flexible and environmentally friendly excavation methods.It has attracted numerous efforts to model the rock chipping and fragmentation process,especially using the explicit finite element method(FEM) and bonded particle model(BPM),in order to improve cutting efficiency.This study investigates the application of a general-purpose graphic-processing-unit parallelised hybrid finite-discrete element method(FDEM) which enjoys the advantages of both explicit FEM and BPM,in modelling the rock chipping and fragmentation process in the rock scratch test of mechanical rock cutting.The input parameters of FDEM are determined through a calibration procedure of modelling conventional Brazilian tensile and uniaxial compressive tests of limestone,A series of scratch tests with various cutting velocities,cutter rake angles and cutting depths is then modelled using FDEM with calibrated input parameters.A few cycles of cutter/rock interactions,including their engagement and detachment process,are modelled for each case,which is conducted for the first time to the best knowledge of the authors,thanks to the general purpose graphic processing units(GPGPU) parallelisation.The failure mechanism,cutting force,chipping morphology and effect of various factors on them are discussed on the basis of the modelled results.Finally,it is concluded that GPGPU-parallelised FDEM provides a powerful tool to further study rock cutting and improve cutting efficiencies since it can explicitly capture different fracture mechanisms contributing to the rock chipping as well as chip formation and the separation process in mechanical cutting.Moreover,it is concluded that chipping is mostly owed to the mix-mode Ⅰ-Ⅱ fracture in all cases although mode Ⅱ cracks and mode Ⅰ cracks are the dominant failures in rock cutting with shallow and deep cutting depths,respectively.The chip morphology is found to be a function of cutter velocdty,cutting depth and cutter rake angle.展开更多
This paper investigates the effect of cutter clearance angle on variation of depth of cut and cutting process with an actuated disc cutting(ADC).ADC is a cyclic cutting method with two main characteristics:(i)a disk-s...This paper investigates the effect of cutter clearance angle on variation of depth of cut and cutting process with an actuated disc cutting(ADC).ADC is a cyclic cutting method with two main characteristics:(i)a disk-shape cutter is used to attack the rock in an undercutting mechanism;and(ii)the cutter is dynamically actuated as it is moved across the rock.Hence,the cutting process of such system is periodic,each recurrence known as actuation cycle.The first ADC model,developed in 2016,represented an idealization of the technology with a flat disc cutter,where no clearance angle was considered.The evolution of the contact between the disc and the rock was,therefore,computed only on horizontal x-y plane,ignoring the effect of normal component of the force acting on cartridge.This article reports on a study that incorporates the cutter inclination angle in derivation of cutter/rock interface laws.It extends the proposed kinematic and geometry based model to take into account the variable depth of cut in estimating the forces associated with cutting in one actuation cycle.Experiments were conducted using Wobble to test the predictions of the improved model at various operating conditions.The model predictions are matched with the experimental results and effects of various factors are analysed.展开更多
基金the support of CSIRO and the Australia-Japan Foundation(Grant No.17/20470)supported by the Japan Society for the Promotion of Science KAKENHI(Grant No.JP18K14165)for Grant-in-Aid for Young Scientists。
文摘Mechanical cutting provides one of the most flexible and environmentally friendly excavation methods.It has attracted numerous efforts to model the rock chipping and fragmentation process,especially using the explicit finite element method(FEM) and bonded particle model(BPM),in order to improve cutting efficiency.This study investigates the application of a general-purpose graphic-processing-unit parallelised hybrid finite-discrete element method(FDEM) which enjoys the advantages of both explicit FEM and BPM,in modelling the rock chipping and fragmentation process in the rock scratch test of mechanical rock cutting.The input parameters of FDEM are determined through a calibration procedure of modelling conventional Brazilian tensile and uniaxial compressive tests of limestone,A series of scratch tests with various cutting velocities,cutter rake angles and cutting depths is then modelled using FDEM with calibrated input parameters.A few cycles of cutter/rock interactions,including their engagement and detachment process,are modelled for each case,which is conducted for the first time to the best knowledge of the authors,thanks to the general purpose graphic processing units(GPGPU) parallelisation.The failure mechanism,cutting force,chipping morphology and effect of various factors on them are discussed on the basis of the modelled results.Finally,it is concluded that GPGPU-parallelised FDEM provides a powerful tool to further study rock cutting and improve cutting efficiencies since it can explicitly capture different fracture mechanisms contributing to the rock chipping as well as chip formation and the separation process in mechanical cutting.Moreover,it is concluded that chipping is mostly owed to the mix-mode Ⅰ-Ⅱ fracture in all cases although mode Ⅱ cracks and mode Ⅰ cracks are the dominant failures in rock cutting with shallow and deep cutting depths,respectively.The chip morphology is found to be a function of cutter velocdty,cutting depth and cutter rake angle.
基金Minerals Research Institute of Western Australia, Mining3 and CSIRO for funding this work
文摘This paper investigates the effect of cutter clearance angle on variation of depth of cut and cutting process with an actuated disc cutting(ADC).ADC is a cyclic cutting method with two main characteristics:(i)a disk-shape cutter is used to attack the rock in an undercutting mechanism;and(ii)the cutter is dynamically actuated as it is moved across the rock.Hence,the cutting process of such system is periodic,each recurrence known as actuation cycle.The first ADC model,developed in 2016,represented an idealization of the technology with a flat disc cutter,where no clearance angle was considered.The evolution of the contact between the disc and the rock was,therefore,computed only on horizontal x-y plane,ignoring the effect of normal component of the force acting on cartridge.This article reports on a study that incorporates the cutter inclination angle in derivation of cutter/rock interface laws.It extends the proposed kinematic and geometry based model to take into account the variable depth of cut in estimating the forces associated with cutting in one actuation cycle.Experiments were conducted using Wobble to test the predictions of the improved model at various operating conditions.The model predictions are matched with the experimental results and effects of various factors are analysed.
