Periodical impulse component is one of typical fault characteristics in vibration signals from rotating machinery. However, this component is very small in the early stage of the fault and masked by various noises suc...Periodical impulse component is one of typical fault characteristics in vibration signals from rotating machinery. However, this component is very small in the early stage of the fault and masked by various noises such as gear meshing components modulated by shaft frequency, which make it difficult to extract accurately for fault detection. The adaptive line enhancer (ALE) is an effective technique for separating sinusoidals from broad-band components of an input signal for detecting the presence of sinusoids in white noise. In this paper, ALE is explored to suppress the periodical gear meshing frequencies and enhance the fault feature impulses for more accurate fault diagnosis. The results obtained from simulated and experimental vibration signals of a two stage helical gearbox prove that the ALE method is very effective in reducing the periodical gear meshing noise and making the impulses in vibration very clear in the time-frequency analysis. The results show a clear difference between the baseline and 30% tooth damage of a helical gear which has not been detected successfully in author’s previous studies.展开更多
This paper presents investigations into the influences of bearing clearances on the diagnostic features of monitoring rolling-bearings. A nonlinear dynamic model of a deep groove ball bearing with five degrees of free...This paper presents investigations into the influences of bearing clearances on the diagnostic features of monitoring rolling-bearings. A nonlinear dynamic model of a deep groove ball bearing with five degrees of freedom is developed for numerical analysis under increased radial clearances which are due to not only the scenarios of bearing grades but also gradual wear with bearing service lifetime. The model incorporates local defects and clearance increments in order to gain the insight into the bearing dynamics under different fault cases along with clearance changes. Numerical results show that the vibrations at fault characteristic frequencies exhibit clear inconsistency with common understandings for different cases of increased clearances. This study highlights that it has to take into account the clearance effect, especially for the inner race fault, in order to avoid the under-estimate of fault sizes which may be indicated by the feature amplitude reduction.展开更多
文摘Periodical impulse component is one of typical fault characteristics in vibration signals from rotating machinery. However, this component is very small in the early stage of the fault and masked by various noises such as gear meshing components modulated by shaft frequency, which make it difficult to extract accurately for fault detection. The adaptive line enhancer (ALE) is an effective technique for separating sinusoidals from broad-band components of an input signal for detecting the presence of sinusoids in white noise. In this paper, ALE is explored to suppress the periodical gear meshing frequencies and enhance the fault feature impulses for more accurate fault diagnosis. The results obtained from simulated and experimental vibration signals of a two stage helical gearbox prove that the ALE method is very effective in reducing the periodical gear meshing noise and making the impulses in vibration very clear in the time-frequency analysis. The results show a clear difference between the baseline and 30% tooth damage of a helical gear which has not been detected successfully in author’s previous studies.
文摘This paper presents investigations into the influences of bearing clearances on the diagnostic features of monitoring rolling-bearings. A nonlinear dynamic model of a deep groove ball bearing with five degrees of freedom is developed for numerical analysis under increased radial clearances which are due to not only the scenarios of bearing grades but also gradual wear with bearing service lifetime. The model incorporates local defects and clearance increments in order to gain the insight into the bearing dynamics under different fault cases along with clearance changes. Numerical results show that the vibrations at fault characteristic frequencies exhibit clear inconsistency with common understandings for different cases of increased clearances. This study highlights that it has to take into account the clearance effect, especially for the inner race fault, in order to avoid the under-estimate of fault sizes which may be indicated by the feature amplitude reduction.