A method for preparing novel ceramics was developed in this study. Different ratios red muds were added to steel slags to optimize the preparation of novel ceramics by a traditional ceramic preparation process. The si...A method for preparing novel ceramics was developed in this study. Different ratios red muds were added to steel slags to optimize the preparation of novel ceramics by a traditional ceramic preparation process. The sintering mechanism, microstructure, and performance were studied by X-ray diffraction techniques, scanning electron microscopy, and combined experiments of linear shrinkage, water absorption, and flexural strength. The results confirmed that red mud can reduce the volumetric instabilities through the complementarity of red mud and ferroalloy slag. The crystal phases in the ceramics are all pyroxene group minerals, including diopside ferrian, augite, and diopside. The flexural strength of the ceramic that contains 40 wt% red mud and was prepared at the optimal sintering temperature(1140°C) is greater than 93 MPa; its corresponding water absorption is less than 0.05%.展开更多
Hydro-sodalites are zeolitic materials with a wide variety of applications.Fly ash is an abundant industrial solid waste,rich in silicon and aluminum,from which hydro-sodalite can be synthesized.However,traditional hy...Hydro-sodalites are zeolitic materials with a wide variety of applications.Fly ash is an abundant industrial solid waste,rich in silicon and aluminum,from which hydro-sodalite can be synthesized.However,traditional hydrothermal synthesis methods are complex and cannot produce high-purity products.Therefore,there is a demand for processing routes to obtain high-purity hydro-sodalites.In the present study,high-purity hydro-sodalite(90.2 wt%)was prepared from fly ash by applying a hydrothermal method to a submolten salt system.Samples were characterized by powder X-ray diffraction(XRD),scanning electron microscopy(SEM),thermogravimetry and differential thermal analysis(TG–DTA),and Fourier transform infrared spectroscopy(FTIR)to confirm and quantify conversion of the raw material into the product phase.Purity of the samples prepared with an H2O/Na OH mass ratio of 1.5 and an H2O/fly ash mass ratio of 10 was calculated and the conversion process of the product phase was studied.Crystallinity of the product was influenced more by the Na OH concentration,less by the H2O/fly ash mass ratio.The main reaction process of the system is that the Si O ions produced by dissolution of the vitreous body in the fly ash and Na+ions in the solution reacted on the destroyed mullite skeleton to produce hydro-sodalite.This processing route could help mitigate processing difficulties,while producing high-purity hydro-sodalite from fly ash.展开更多
基金financially supported by the National Natural Science Foundation of China(No.51474028)the National Key Research and Development Program of China(No.2017YFC0210301)+2 种基金the China Postdoctoral Science Foundation(No.2017M621034)the Japan Society for the Promotion of Science(JSPS)the Alexander von Humboldt(AvH)Foundation for their financial support
文摘A method for preparing novel ceramics was developed in this study. Different ratios red muds were added to steel slags to optimize the preparation of novel ceramics by a traditional ceramic preparation process. The sintering mechanism, microstructure, and performance were studied by X-ray diffraction techniques, scanning electron microscopy, and combined experiments of linear shrinkage, water absorption, and flexural strength. The results confirmed that red mud can reduce the volumetric instabilities through the complementarity of red mud and ferroalloy slag. The crystal phases in the ceramics are all pyroxene group minerals, including diopside ferrian, augite, and diopside. The flexural strength of the ceramic that contains 40 wt% red mud and was prepared at the optimal sintering temperature(1140°C) is greater than 93 MPa; its corresponding water absorption is less than 0.05%.
基金financially supported by the National Natural Science Foundation of China (No. 51474028)the National Key Research and Development Program of China (No. 2017YFC0210301)+1 种基金China Postdoctoral Science Foundation (No. 2017M621034)the Science and Technology Benefiting Citizens Program of Ningbo, China (No. 2015C50058)
文摘Hydro-sodalites are zeolitic materials with a wide variety of applications.Fly ash is an abundant industrial solid waste,rich in silicon and aluminum,from which hydro-sodalite can be synthesized.However,traditional hydrothermal synthesis methods are complex and cannot produce high-purity products.Therefore,there is a demand for processing routes to obtain high-purity hydro-sodalites.In the present study,high-purity hydro-sodalite(90.2 wt%)was prepared from fly ash by applying a hydrothermal method to a submolten salt system.Samples were characterized by powder X-ray diffraction(XRD),scanning electron microscopy(SEM),thermogravimetry and differential thermal analysis(TG–DTA),and Fourier transform infrared spectroscopy(FTIR)to confirm and quantify conversion of the raw material into the product phase.Purity of the samples prepared with an H2O/Na OH mass ratio of 1.5 and an H2O/fly ash mass ratio of 10 was calculated and the conversion process of the product phase was studied.Crystallinity of the product was influenced more by the Na OH concentration,less by the H2O/fly ash mass ratio.The main reaction process of the system is that the Si O ions produced by dissolution of the vitreous body in the fly ash and Na+ions in the solution reacted on the destroyed mullite skeleton to produce hydro-sodalite.This processing route could help mitigate processing difficulties,while producing high-purity hydro-sodalite from fly ash.
