The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-sp...The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope（SEM）. The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters （e.g. cutting speed, feed per tooth and depth of cut） influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.展开更多
Effects of Mg content on the microstructure and mechanical properties of low Zn-containing Al−xMg−3Zn−1Cu cast alloys(x=3−5,wt.%)were investigated.As Mg content increased in the as-cast alloys,the grains were refined ...Effects of Mg content on the microstructure and mechanical properties of low Zn-containing Al−xMg−3Zn−1Cu cast alloys(x=3−5,wt.%)were investigated.As Mg content increased in the as-cast alloys,the grains were refined due to enhanced growth restriction,and the formation ofη-Mg(AlZnCu)_(2) and S-Al_(2)CuMg phases was inhibited while the formation of T-Mg_(32)(AlZnCu)_(49 )phase was promoted when Mg content exceeded 4 wt.%.The increase of Mg content encumbered the solution kinetics by increasing the size of eutectic phase but accelerated and enhanced the age-hardening through expediting precipitation kinetics and elevating the number density of the precipitates.As Mg content increased,the yield strength and tensile strength of the as-cast,solution-treated and peak-aged alloys were severally improved,while the elongation of the alloys decreased.The tensile strength and elongation of the peak-aged Al−5Mg−3Zn−1Cu alloy exceed 500 MPa and 5%,respectively.Precipitation strengthening implemented by T′precipitates is the predominant strengthening mechanism in the peak-aged alloys and is enhanced by increasing Mg content.展开更多
基金Supported by Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20141400)National Natural Science Foundation of China(Grant No.51105207)Priority Academic Program Development of Jiangsu Higher Education Institutions of China
文摘The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope（SEM）. The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters （e.g. cutting speed, feed per tooth and depth of cut） influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.
基金supported by the National Natural Science Foundation of China (Nos. 51674166, U1902220)the National Key R&D Program of China (No. 2021YFB3701303)。
文摘Effects of Mg content on the microstructure and mechanical properties of low Zn-containing Al−xMg−3Zn−1Cu cast alloys(x=3−5,wt.%)were investigated.As Mg content increased in the as-cast alloys,the grains were refined due to enhanced growth restriction,and the formation ofη-Mg(AlZnCu)_(2) and S-Al_(2)CuMg phases was inhibited while the formation of T-Mg_(32)(AlZnCu)_(49 )phase was promoted when Mg content exceeded 4 wt.%.The increase of Mg content encumbered the solution kinetics by increasing the size of eutectic phase but accelerated and enhanced the age-hardening through expediting precipitation kinetics and elevating the number density of the precipitates.As Mg content increased,the yield strength and tensile strength of the as-cast,solution-treated and peak-aged alloys were severally improved,while the elongation of the alloys decreased.The tensile strength and elongation of the peak-aged Al−5Mg−3Zn−1Cu alloy exceed 500 MPa and 5%,respectively.Precipitation strengthening implemented by T′precipitates is the predominant strengthening mechanism in the peak-aged alloys and is enhanced by increasing Mg content.
