Numerical simulations of gas–liquid two-phase flow and alumina transport process in an aluminum reduction cell were conducted to investigate the effects of anode configurations on the bath flow, gas volume fraction a...Numerical simulations of gas–liquid two-phase flow and alumina transport process in an aluminum reduction cell were conducted to investigate the effects of anode configurations on the bath flow, gas volume fraction and alumina content distributions. An Euler–Euler two-fluid model was employed coupled with a species transport equation for alumina content. Three different anode configurations such as anode without a slot, anode with a longitudinal slot and anode with a transversal slot were studied in the simulation. The simulation results clearly show that the slots can reduce the bath velocity and promote the releasing of the anode gas, but can not contribute to the uniformity of the alumina content. Comparisons of the effects between the longitudinal and transversal slots indicate that the longitudinal slot is better in terms of gas–liquid flow but is disadvantageous for alumina mixing and transport process due to a decrease of anode gas under the anode bottom surface. It is demonstrated from the simulations that the mixing and transfer characteristics of alumina are controlled to great extent by the anode gas forces while the electromagnetic forces(EMFs) play the second role.展开更多
The regularity of the carbonization process in alumina production has been summarized by the pattern recognition and regression.A mathematical model has been proposed to describe the factors affecting the silica conte...The regularity of the carbonization process in alumina production has been summarized by the pattern recognition and regression.A mathematical model has been proposed to describe the factors affecting the silica content of aluminium hydroxide product.The high concentration of aluminate ions in solution will produce aluminium hydroxide with low content of SiO_2 under the condition of Al_2O_3/SiO_2 ratio kept unchanged.This was confirmed by certain scale experiments.展开更多
The regularity of the carbonization process in alumina production has been summarized by the pattern recognition and regression.A mathematical model has been proposed to describe the factors affecting the silica conte...The regularity of the carbonization process in alumina production has been summarized by the pattern recognition and regression.A mathematical model has been proposed to describe the factors affecting the silica content of aluminium hydroxide product.The high concentration of aluminate ions in solution will produce aluminium hydroxide with low content of SiO_2 under the condition of Al_2O_3/SiO_2 ratio kept unchanged.This was confirmed by certain scale experiments.展开更多
基金Project(2010AA065201)supported by the High Technology Research and Development Program of ChinaProject(2013zzts038)supported by the Fundamental Research Funds for the Central Universities of ChinaProject(ZB2011CBBCe1)supported by the Major Program for Aluminum Corporation of China Limited,China
文摘Numerical simulations of gas–liquid two-phase flow and alumina transport process in an aluminum reduction cell were conducted to investigate the effects of anode configurations on the bath flow, gas volume fraction and alumina content distributions. An Euler–Euler two-fluid model was employed coupled with a species transport equation for alumina content. Three different anode configurations such as anode without a slot, anode with a longitudinal slot and anode with a transversal slot were studied in the simulation. The simulation results clearly show that the slots can reduce the bath velocity and promote the releasing of the anode gas, but can not contribute to the uniformity of the alumina content. Comparisons of the effects between the longitudinal and transversal slots indicate that the longitudinal slot is better in terms of gas–liquid flow but is disadvantageous for alumina mixing and transport process due to a decrease of anode gas under the anode bottom surface. It is demonstrated from the simulations that the mixing and transfer characteristics of alumina are controlled to great extent by the anode gas forces while the electromagnetic forces(EMFs) play the second role.
文摘The regularity of the carbonization process in alumina production has been summarized by the pattern recognition and regression.A mathematical model has been proposed to describe the factors affecting the silica content of aluminium hydroxide product.The high concentration of aluminate ions in solution will produce aluminium hydroxide with low content of SiO_2 under the condition of Al_2O_3/SiO_2 ratio kept unchanged.This was confirmed by certain scale experiments.
文摘The regularity of the carbonization process in alumina production has been summarized by the pattern recognition and regression.A mathematical model has been proposed to describe the factors affecting the silica content of aluminium hydroxide product.The high concentration of aluminate ions in solution will produce aluminium hydroxide with low content of SiO_2 under the condition of Al_2O_3/SiO_2 ratio kept unchanged.This was confirmed by certain scale experiments.