Directional solidified turbine blades of Ni-based superalloy are widely used as key parts of the gas turbine engines.The mechanical properties of the blade are greatly influenced by the final microstructure and the gr...Directional solidified turbine blades of Ni-based superalloy are widely used as key parts of the gas turbine engines.The mechanical properties of the blade are greatly influenced by the final microstructure and the grain orientation determined directly by the grain selector geometry of the casting.In this paper,mathematical models were proposed for three dimensional simulation of the grain growth and microstructure evolution in directional solidification of turbine blade casting.Ray-tracing method was applied to calculate the temperature variation of the blade.Based on the thermo model of heat transfer,the competitive grain growth within the starter block and the spiral of the grain selector,the grain growth in the blade and the microstructure evolution were simulated via a modified Cellular Automaton method.Validation experiments were carried out,and the measured results were compared quantitatively with the predicted results.The simulated cooling curves and microstructures corresponded well with the experimental results.The proposed models could be used to predict the grain morphology and the competitive grain evolution during directional solidification.展开更多
As the key parts of an aero-engine,single crystal(SX)superalloy turbine blades have been the focus of much attention.However,casting defects often occur during the manufacturing process of the SX turbine blades.Modeli...As the key parts of an aero-engine,single crystal(SX)superalloy turbine blades have been the focus of much attention.However,casting defects often occur during the manufacturing process of the SX turbine blades.Modeling and simulation technology can help to optimize the manufacturing process of SX blades.Multiscale coupled models were proposed and used to simulate the physical phenomena occurring during the directional solidification(DS)process.Coupled with heat transfer(macroscale)and grain growth(meso-scale),3D dendritic grain growth was calculated to show the competitive grain growth at micro-scale.SX grain selection behavior was studied by the simulation and experiments.The results show that the geometrical structure and technical parameters had strong influences on the grain selection effectiveness.Based on the coupled models,heat transfer,grain growth and microstructure evolution of a complex hollow SX blade were simulated.Both the simulated and experimental results show that the stray grain occurred at the platform of the SX blade when a constant withdrawal rate was used in manufacturing process.In order to avoid the formation of the stray crystal,the multi-scale coupled models and the withdrawal rate optimized technique were applied to the same SX turbine blade.The modeling results indicated that the optimized variable withdrawal rate can achieve SX blade castings with no stray grains,which was also proved by the experiments.展开更多
Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment an...Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment and production.In this study,a 3-D finite element (FE) method based on experimental verification was applied to calculate the magnetic flux density (Bz).The effects of the power parameters and the induction coil on the magnetic field distribution in the cold crucible were investigated.The results show that higher current intensity and lower frequency are beneficial to the increase of Bz at both the segment midpoint and the slit location.The induction coil with racetrack section can induce greater Bz,and a larger gap between the induction coil and the shield ring increases Bz.The mechanism for this effect is also discussed.展开更多
The intermetallic Ti-43Al-2Cr-2Nb(at.%) alloy was directionally solidified in an electromagnetic cold crucible with different withdrawal rates(V) ranging from 0.2 to 1.0 mm·min^(-1), at a constant temperature gra...The intermetallic Ti-43Al-2Cr-2Nb(at.%) alloy was directionally solidified in an electromagnetic cold crucible with different withdrawal rates(V) ranging from 0.2 to 1.0 mm·min^(-1), at a constant temperature gradients(G=18 K·mm^(-1)). Macrostructures of the alloy were observed by optical microscopy. Microstructures of the alloy were characterized by scanning electron microscopy(SEM) in back-scattered electron mode and transmission electron microscopy. Results showed that morphologies of macrostructure depend greatly on the applied withdrawal rate. Continuous columnar grains can be obtained under slow withdrawal rates ranging from 0.2 to 0.6 mm·min^(-1). The microstructure of the alloy was composed of α_2/γ lamellar structures and a small number of mixtures of B2 phases and blocky γ phases. The columnar grain size(d) and interlamellar spacing(λ) decrease with an increasing withdrawal rate. The effect of withdrawal rate on microhardness was also investigated. The microhardness of the directional y solidified Ti-43Al-2Cr-2Nb alloy increases with an increase in withdrawal rate. This is mainly attributed to the increase of B2 and α_2 phases as well as the refinement of lamellae.展开更多
Cold crucible directional solidification(CCDS)is a newly developed technique,which combines the advantages of the cold crucible and continuous melting.It can be applied to directionally solidify reactive,high purity a...Cold crucible directional solidification(CCDS)is a newly developed technique,which combines the advantages of the cold crucible and continuous melting.It can be applied to directionally solidify reactive,high purity and refractory materials.This paper describes the principle of CCDS and its characteristics;development of the measurement and numerical calculation of the magnetic field,flow field and temperature field in CCDS;and the CCDS of Ti based alloys.The paper also reviews original data obtained by some scholars,including the present authors,reported in separate publications in recent years.In Ti based alloys,Ti6Al4V,TiAl alloys and high Nb-containing TiAl alloys,have been directionally solidified in different cold crucibles.The crosssections of the cold crucibles include round,near rectangular and square with different sizes.Tensile testing results show that the elongation of directionally solidified Ti6Al4V can be improved to 12.7%from as cast5.4%.The strength and the elongation of the directionally solidified Ti47Al2Cr2Nb and Ti44Al6Nb1.0Cr2.0V are 650 MPa/3%and 602.5MPa/1.20%,respectively.The ingots after CCDS can be used to prepare turbine or engine blades,and are candidates to replace Ni super-alloy at temperatures of 700 to 900°C.展开更多
To further investigate the microstructure characteristic and solidification mechanism,so as to provide knowledge for the microstructure control of a NiTi-Al based high-temperature structural material,the microstructur...To further investigate the microstructure characteristic and solidification mechanism,so as to provide knowledge for the microstructure control of a NiTi-Al based high-temperature structural material,the microstructure of Ni-43Ti-4Al-2Nb-2Hf(at.%)alloy ingots prepared by conventional casting(arc-melting)and directional solidification (DS)at various drawing velocities(2 mm·min -1 ,18 mm·min -1 ,30 mm·min -1 and 60 mm·min -1 ,respectively)was investigated by means of electron probe microanalyses.Experimental results reveal that the microstructures are composed of NiTi matrix phase,β-Nb phase and Ti 2 Ni phase for samples obtained by both conventional casting and DS.Conventional casting has an equiaxial structure,while DS has a slender and acicular cellular structure which grows along the[001]orientation preferentially.Small amounts of whiteβ-Nb phase and black Ti 2 Ni phase co-exist at the grain boundaries or intercellular regions.With an increase in drawing velocity,the NiTi matrix phase is inclined to grow along(100)and(200)crystallographic planes,and the cellular arm spacing reduce gradually, but the directionality of the solidified structure weakens significantly.The homogeneous dispersion ofβ-Nb phase and the decrease of Ti2Ni phase in DS samples are beneficial to improving the mechanical properties.Solidification mechanism analysis indicates that the dark grey NiTi matrix phase initially precipitates from the liquid phase,and then the divorced eutectic reaction takes place,which produces the light gray matrix phase andβ-Nb phase.Finally, the peritectic reaction happens,which generates the black Ti2Ni phase.The complete solidified path of the alloy is L→NiTi+L→NiTi+β-Nb+L→NiTi+β-Nb+Ti 2 Ni.展开更多
In order to avoid contamination from the crucible and to modify the structures,a new solidification method based on cold crucible technology was used to prepare silicon ingots.A silicon ingot with square cross section...In order to avoid contamination from the crucible and to modify the structures,a new solidification method based on cold crucible technology was used to prepare silicon ingots.A silicon ingot with square cross section was directionally solidified with a cold crucible.The mechanism of the cold crucible directional solidification of silicon ingot was revealed.Due to the induction heat that was released in the surface layer and the incomplete contact between the crucible and the melt,the lateral heat loss was reduced and the silicon ingot was directionally solidified.The structures,dislocation defects and the grain growth orientation of the ingot were determined.The results show that neither intergranular nor intragranular precipitates are found in the ingot,except for the top part that was the last to solidify.The average dislocation density is about 1 to 2×106 cm-2.The grains are preferentially <220> orientated.展开更多
Microstructure Characteristic of Ni-Nb near eutectic alloy is systematically investigated during directional solidification with electron beam floating zone melting (EBFZM). The effect of the Zone melting rate on the ...Microstructure Characteristic of Ni-Nb near eutectic alloy is systematically investigated during directional solidification with electron beam floating zone melting (EBFZM). The effect of the Zone melting rate on the microstructure has also been studied.展开更多
Lotus-type porous Mg-1 wt.% Mn-xZn(x = 0 wt.%, 1 wt.% and 2 wt.%) alloys were fabricated by metal–gas eutectic unidirectional solidification(the Gasar method). Effects of Zn addition and the fabrication process on th...Lotus-type porous Mg-1 wt.% Mn-xZn(x = 0 wt.%, 1 wt.% and 2 wt.%) alloys were fabricated by metal–gas eutectic unidirectional solidification(the Gasar method). Effects of Zn addition and the fabrication process on the porosity, pore diameter and microstructure of the porous Mg alloys were investigated. Zn addition from 0 wt.% to 1 wt.% and 2 wt.% to the Mg-1 wt.% Mn alloy decreased the porosity from41.2% to 36.9% and 35.8%, respectively, with the same preparation processing. In the lotus-type porous Mg-1 wt.%Mn-1 wt.%Zn alloy, the porosities and average pore diameters changed with hydrogen pressures from 0.1 to 0.6 MPa. Conical areas that were rich in elemental Zn existed below the directional pores, and precipitates were also found in conical areas. Homogeneous directional pores existed in the lower portion of the ingot, and coarser directional pores and finer non-directional pores formed in the upper part. A theoretical model of the change in porosity with hydrogen pressure agreed well with the calculated porosities in the steady bubble growing area. The compressive strength of Mg-1 wt.Mn-Zn alloys can be increased by around 20 MPa through rising Zinc content from 1 wt.% to 2 wt.%, which basically linearly decline with the increasing of porosity. This work provides the basis for Gasar Mg-Zn-Mn alloy synthesis in biological applications and shows that the Gasar process is a promising method to fabricate Mg-Zn-Mn alloys with directional pores and a controllable pore structure.展开更多
A multi-phase field model is established to simulate the growth competition and evolution behavior between seaweed and columnar dendrites during directional solidification.According to the effects of surface tension a...A multi-phase field model is established to simulate the growth competition and evolution behavior between seaweed and columnar dendrites during directional solidification.According to the effects of surface tension and interfacial energy,we quantitatively analyze the influences of factors such as inclination angles,pulling velocity,and anisotropic strength on twin growth.The results demonstrate that the pulling velocity and anisotropic strength have an important influence on the morphology and evolution of the seaweed and dendritic growth.The low pulling velocity and anisotropic strength are both key parameters for maintaining the stable morphology of seaweed during competitive growth in a bicrystal,showing that the lateral branching behavior is the root of the dendrites that can ultimately dominate the growth.And it is clarified that the lateral branching behavior and lateral blocking are the root causes of the final dominant growth of dendrites.With the increase of anisotropy strength,the seaweed is eliminated fastest in case 1,the seaweed is transformed into degenerate dendritic morphology,and eliminates the seaweed by promoting the generation and lateral growth of the lateral branches of the dendrites.The increase of pulling velocity is to increase the undercooling of favorable oriented grain and accelerate the growth rate of dendrites,thus producing more new primary dendrites for lateral expansion and accelerating the elimination rate of unfavorable oriented grain.展开更多
The morphologies of intermetallic phases(IMCs)during directional solidification of the Sn-Cu(L+Cu_(3)Sn→Cu_(6)Sn_(5))and Sn-Co(L+CoSn→CoSn_(2))peritectic systems were analyzed.The primary Cu_(3)Sn and peritectic Cu_...The morphologies of intermetallic phases(IMCs)during directional solidification of the Sn-Cu(L+Cu_(3)Sn→Cu_(6)Sn_(5))and Sn-Co(L+CoSn→CoSn_(2))peritectic systems were analyzed.The primary Cu_(3)Sn and peritectic Cu_(6)Sn_(5)phases in Sn-Cu alloy are IMCs whose solubility ranges are narrow,while both the primary CoSn and peritectic CoSn_(2)phases in Sn-Co alloy are IMCs whose solubility ranges are nil in equilibrium condition.The experimental results before acid corrosion shows that the dendritic morphology of both the Cu_(6)Sn_(5)and CoSn_(2)phases can be observed.The investigation on the local dendritic morphology after deep acid corrosion shows that these dendrites are composed of small sub-structures with faceted feature.Faceted growth of the primary Cu_(3)Sn and CoSn phases is also confirmed,and a faceted to non-faceted transition in their morphologies is observed with increasing growth velocities.Further analysis shows that the dendritic morphology is formed in the solidified phases whose solubility range is larger during peritectic solidification.展开更多
The multi-phase field model of grain competitive growth during directional solidification of alloy is established.Solving multi-phase field models for thin interface layer thickness conditions,the grain boundary evolu...The multi-phase field model of grain competitive growth during directional solidification of alloy is established.Solving multi-phase field models for thin interface layer thickness conditions,the grain boundary evolution and grain elimination during the competitive growth of SCN-0.24-wt%camphor model alloy bi-crystals are investigated.The effects of different crystal orientations and pulling velocities on grain boundary microstructure evolution are quantitatively analyzed.The obtained results are shown below.In the competitive growth of convergent bi-crystals,when favorably oriented dendrites are in the same direction as the heat flow and the pulling speed is too large,the orientation angle of the bi-crystal from small to large size is the normal elimination phenomenon of the favorably oriented dendrite,blocking the unfavorably oriented dendrite,and the grain boundary is along the growth direction of the favorably oriented dendrite.When the pulling speed becomes small,the grain boundary shows the anomalous elimination phenomenon of the unfavorably oriented dendrite,eliminating the favorably oriented dendrite.In the process of competitive growth of divergent bi-crystal,when the growth direction of favorably oriented dendrites is the same as the heat flow direction and the orientation angle of unfavorably oriented grains is small,the frequency of new spindles of favorably oriented grains is significantly higher than that of unfavorably oriented grains,and as the orientation angle of unfavorably oriented dendrites becomes larger,the unfavorably oriented grains are more likely to have stable secondary dendritic arms,which in turn develop new primary dendritic arms to occupy the liquid phase grain boundary space,but the grain boundary direction is still parallel to favorably oriented dendrites.In addition,the tertiary dendritic arms on the developed secondary dendritic arms may also be blocked by the surrounding lateral branches from further developing into nascent main axes,this blocking of the tertiary dendritic arms has a random nature,which can have aninfluence on the generation of nascent primary main axes in the grain boundaries.展开更多
In order to improve the high-temperature deformation resistance and creep resistance of TiAl-based alloys,cold crucible directional solidification(CCDS)technology was employed.Aβ-type TiAl-based alloy with the nomina...In order to improve the high-temperature deformation resistance and creep resistance of TiAl-based alloys,cold crucible directional solidification(CCDS)technology was employed.Aβ-type TiAl-based alloy with the nominal composition of Ti44Al6Nb1Cr2V was prepared using the optimized CCDS parameters of 45 kW input power and 0.5 mm·min^-1 solidification rate.Thermo-compression testing was utilized to evaluate the hightemperature deformation resistance and creep resistance of the CCDS Ti44Al6Nb1Cr2V alloy.Results show that the CCDS Ti44Al6Nb1Cr2V alloy billets contain aligned columnar grains and a high percentage of small-angle lamellae.Thermo-compression testing results in the radial direction of the CCDS alloy show a much higher peak stress than other reported results in similar conditions.The much higher hardening exponent and deformation activation energy are obtained,corresponding to the excellent high-temperature deformation resistance and creep resistance,which are because of the hard-oriented grains,weaker stress-strain coordination capability of lamella structure and relatively more hysteretic dynamic recrystallization.Thermo-compression testing results in the longitudinal direction of the CCDS Ti44Al6Nb1Cr2V alloy show the much higher peak stress than that in the radial direction,indicating the better high-temperature deformation resistance and creep resistance attributed to the hard-oriented lamellae in this condition.展开更多
SiC inclusions in a multicrystalline silicon ingot have a negative effect on the performance of solar cells.The migration behavior and aggregation mechanism of SiC particles in the silicon melt during the directional ...SiC inclusions in a multicrystalline silicon ingot have a negative effect on the performance of solar cells.The migration behavior and aggregation mechanism of SiC particles in the silicon melt during the directional solidification process was studied.Results show that SiC particles collide and aggregate in the melt due to the effect of melt flow.Larger aggregation of SiC particles is easily deposited at the bottom of the melt,whereas smaller SiC particles are pushed to the top of melt.Meanwhile,the particles migrate to the edge of melt under the effect of electromagnetic force.Furthermore,the enrichment region of SiC particles can be controlled by adjusting the temperature field distribution of the melt.With an increase of the melt temperature,the SiC particles are enriched at the top of the silicon ingot,indicating that SiC particles can be effectively separated from silicon.展开更多
This paper explains the principle of a newly developed ZMLMC directional solidification apparatus with a superhigh temperature gradient.With the help of the apparatus,research was done on the change of directional sol...This paper explains the principle of a newly developed ZMLMC directional solidification apparatus with a superhigh temperature gradient.With the help of the apparatus,research was done on the change of directional solidification structures of the cobalt based superalloy K10 at superhigh velocities.Relations between the primary and secondary dendrite arm spacings and the cooling rates Were investigated.Experimental results show that the primary and secondary dendrite arm spacings of directionally solidified cobalt based superalloys are respectively finer than one fifth and one eighth of those produced by conventional directional soli-dification processes.The primary and secondary dendrite arm spacing which can be decreased by increasing the cooling rate,and the relations between these spacings(λ1,λ2)and the temperature gradient(G)and solidfication rate(v)were as follows:λ1=1.428×10^(3)(G·v)^-1_(1)λ_(2)=0.132×10^(3)(G·v)^-1.展开更多
A Monte-Carlo approach of cellular pattern evolution during directional solidification of a binary alloy has been carried out by imposing a non-uniform probability distribution of particle emission from the particle s...A Monte-Carlo approach of cellular pattern evolution during directional solidification of a binary alloy has been carried out by imposing a non-uniform probability distribution of particle emission from the particle source, as an approach to the contribution of solute redistribution to the interface evolution. Both the bulk and interface diffusion have been involved in the simulation,and coarsening of the cellular patterns with time has been clearly revealed. The remarkable influence of the interface relaxation and the solute redistribution on the profile of solidifying interface has been presented.展开更多
According to the phenomenon-taking of classified analog,directional solidification can be an excellent approach for international communication of traditional Chinese medicine(TCM)in the context of COVID‑19 pandemic.A...According to the phenomenon-taking of classified analog,directional solidification can be an excellent approach for international communication of traditional Chinese medicine(TCM)in the context of COVID‑19 pandemic.Attitudes toward TCM by Western Medicine(WM)can be represented by various morphologies of the solid/liquid interface.COVID‑19 has created an urgent need for the worldwide spread of TCM.To counter any doubts and objections against TCM,COVID‑19 pandemic provides a good opportunity,meanwhile a steady and firm pace forward should be kept.It is also necessary to resolve domestic controversies and to lower cultural shock.The philosophy of TCM can agree fairly well with dialectical materialism;the scientific connotation of pentacy in TCM can be explained through the symptoms of COVID‑19‑infected patients.A TCM understanding compatible with WM will accelerate its international acceptance,which could help to better elaborate the significance of humanity in TCM.Holistic medicine under the guidance of TCM principles is an important trend in medical development,whose framework is illustrated in a 4C+T diagram.展开更多
According to the phenomenon-taking of classified analog,directional solidification can be an excellent approach for international communication of traditional Chinese medicine(TCM)in the context of COVTD-19 pandemic.A...According to the phenomenon-taking of classified analog,directional solidification can be an excellent approach for international communication of traditional Chinese medicine(TCM)in the context of COVTD-19 pandemic.Attitudes toward TCM by Western Medicine(WM)can be represented by various morphologies of the solid/liquid interface.COVID-19 has created an urgent need for the worldwide spread of TCM.To counter any doubts and objections against TCM,COVTD-19 pandemic provides a good opportunity,meanwhile a steady and firm pace forward should be kept.It is also necessary to resolve domestic controversies and to lower cultural shock.The philosophy of TCM can agree fairly well with dialectical materialism;the scientific connotation of pentacy in TCM can be explained through the symptoms of C OVID-19-infected patients.A TCM understanding compatible with WM will accelerate its international acceptance,which could help to better elaborate the significance of humanity in TCM.Holistic medicine under the guidance of TCM principles is an important trend in medical development,whose framework is illustrated in a 4C+T diagram.展开更多
The main features of morphology evolution of crystal growth during near rapid directional so lidification were reviewed and the concept of effective constitutional supercooIing was proposed.On the basis of interface s...The main features of morphology evolution of crystal growth during near rapid directional so lidification were reviewed and the concept of effective constitutional supercooIing was proposed.On the basis of interface stability theory combined with experiments, the behaviour of transition from dendrites to fine cells was quantitatively described, and the transition from cells to plane front of absolute stability was also examined.展开更多
The directional solidification of Cu-0.8 wt pct Cr alloy was investigated for high-strength conductors. An in-situ composite material in which the matrix is in cellular morphology and the well-distributed eutectics ar...The directional solidification of Cu-0.8 wt pct Cr alloy was investigated for high-strength conductors. An in-situ composite material in which the matrix is in cellular morphology and the well-distributed eutectics around the cells is formed in the directional solidification process. In such microstructure, the cellular matrix is as conductor and the coated-around eutectics as reinforcement. The formation mechanism of this microstructure is discussed from the interfacial instability. As a result, the tensile strength of the material along the solidification direction is two times more than that of the conventionally cast one, while the electrical conductivity is reduced a little by comparison with the pure Cu.展开更多
基金financially supported by the National Basic Research Program of China (No.2005CB724105,2011CB706801)National Natural Science Foundation of China (No.10477010)+1 种基金National High Technology Research,Development Program of China (No.2007AA04Z141)Important National Science & Technology Specific Projects (No.2009ZX04006-041,2011ZX04014-052)
文摘Directional solidified turbine blades of Ni-based superalloy are widely used as key parts of the gas turbine engines.The mechanical properties of the blade are greatly influenced by the final microstructure and the grain orientation determined directly by the grain selector geometry of the casting.In this paper,mathematical models were proposed for three dimensional simulation of the grain growth and microstructure evolution in directional solidification of turbine blade casting.Ray-tracing method was applied to calculate the temperature variation of the blade.Based on the thermo model of heat transfer,the competitive grain growth within the starter block and the spiral of the grain selector,the grain growth in the blade and the microstructure evolution were simulated via a modified Cellular Automaton method.Validation experiments were carried out,and the measured results were compared quantitatively with the predicted results.The simulated cooling curves and microstructures corresponded well with the experimental results.The proposed models could be used to predict the grain morphology and the competitive grain evolution during directional solidification.
基金supported by the National Basic Research Program of China(No.2011CB706801)the National Natural Science Foundation of China(Nos.51171089 and 51374137)the National Science and Technology Major Project(Nos.2011ZX04014-052 and 2012ZX04012-011)
文摘As the key parts of an aero-engine,single crystal(SX)superalloy turbine blades have been the focus of much attention.However,casting defects often occur during the manufacturing process of the SX turbine blades.Modeling and simulation technology can help to optimize the manufacturing process of SX blades.Multiscale coupled models were proposed and used to simulate the physical phenomena occurring during the directional solidification(DS)process.Coupled with heat transfer(macroscale)and grain growth(meso-scale),3D dendritic grain growth was calculated to show the competitive grain growth at micro-scale.SX grain selection behavior was studied by the simulation and experiments.The results show that the geometrical structure and technical parameters had strong influences on the grain selection effectiveness.Based on the coupled models,heat transfer,grain growth and microstructure evolution of a complex hollow SX blade were simulated.Both the simulated and experimental results show that the stray grain occurred at the platform of the SX blade when a constant withdrawal rate was used in manufacturing process.In order to avoid the formation of the stray crystal,the multi-scale coupled models and the withdrawal rate optimized technique were applied to the same SX turbine blade.The modeling results indicated that the optimized variable withdrawal rate can achieve SX blade castings with no stray grains,which was also proved by the experiments.
基金financially supported by the National Basic Research Program of China (Grant No.2011CB605504)
文摘Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment and production.In this study,a 3-D finite element (FE) method based on experimental verification was applied to calculate the magnetic flux density (Bz).The effects of the power parameters and the induction coil on the magnetic field distribution in the cold crucible were investigated.The results show that higher current intensity and lower frequency are beneficial to the increase of Bz at both the segment midpoint and the slit location.The induction coil with racetrack section can induce greater Bz,and a larger gap between the induction coil and the shield ring increases Bz.The mechanism for this effect is also discussed.
基金supported by the National Natural Science Foundation of China(Grant No.51171053 and No.51471062)
文摘The intermetallic Ti-43Al-2Cr-2Nb(at.%) alloy was directionally solidified in an electromagnetic cold crucible with different withdrawal rates(V) ranging from 0.2 to 1.0 mm·min^(-1), at a constant temperature gradients(G=18 K·mm^(-1)). Macrostructures of the alloy were observed by optical microscopy. Microstructures of the alloy were characterized by scanning electron microscopy(SEM) in back-scattered electron mode and transmission electron microscopy. Results showed that morphologies of macrostructure depend greatly on the applied withdrawal rate. Continuous columnar grains can be obtained under slow withdrawal rates ranging from 0.2 to 0.6 mm·min^(-1). The microstructure of the alloy was composed of α_2/γ lamellar structures and a small number of mixtures of B2 phases and blocky γ phases. The columnar grain size(d) and interlamellar spacing(λ) decrease with an increasing withdrawal rate. The effect of withdrawal rate on microhardness was also investigated. The microhardness of the directional y solidified Ti-43Al-2Cr-2Nb alloy increases with an increase in withdrawal rate. This is mainly attributed to the increase of B2 and α_2 phases as well as the refinement of lamellae.
基金supported by the National Natural Science Foundation of China(51274076)the Program of New Century Excellent Talents in University(NCET-12-0153)the National Basic Research Program of China(2011CB605504)
文摘Cold crucible directional solidification(CCDS)is a newly developed technique,which combines the advantages of the cold crucible and continuous melting.It can be applied to directionally solidify reactive,high purity and refractory materials.This paper describes the principle of CCDS and its characteristics;development of the measurement and numerical calculation of the magnetic field,flow field and temperature field in CCDS;and the CCDS of Ti based alloys.The paper also reviews original data obtained by some scholars,including the present authors,reported in separate publications in recent years.In Ti based alloys,Ti6Al4V,TiAl alloys and high Nb-containing TiAl alloys,have been directionally solidified in different cold crucibles.The crosssections of the cold crucibles include round,near rectangular and square with different sizes.Tensile testing results show that the elongation of directionally solidified Ti6Al4V can be improved to 12.7%from as cast5.4%.The strength and the elongation of the directionally solidified Ti47Al2Cr2Nb and Ti44Al6Nb1.0Cr2.0V are 650 MPa/3%and 602.5MPa/1.20%,respectively.The ingots after CCDS can be used to prepare turbine or engine blades,and are candidates to replace Ni super-alloy at temperatures of 700 to 900°C.
基金supported by the Natural Science Foundation of China(Grant No.51101003)
文摘To further investigate the microstructure characteristic and solidification mechanism,so as to provide knowledge for the microstructure control of a NiTi-Al based high-temperature structural material,the microstructure of Ni-43Ti-4Al-2Nb-2Hf(at.%)alloy ingots prepared by conventional casting(arc-melting)and directional solidification (DS)at various drawing velocities(2 mm·min -1 ,18 mm·min -1 ,30 mm·min -1 and 60 mm·min -1 ,respectively)was investigated by means of electron probe microanalyses.Experimental results reveal that the microstructures are composed of NiTi matrix phase,β-Nb phase and Ti 2 Ni phase for samples obtained by both conventional casting and DS.Conventional casting has an equiaxial structure,while DS has a slender and acicular cellular structure which grows along the[001]orientation preferentially.Small amounts of whiteβ-Nb phase and black Ti 2 Ni phase co-exist at the grain boundaries or intercellular regions.With an increase in drawing velocity,the NiTi matrix phase is inclined to grow along(100)and(200)crystallographic planes,and the cellular arm spacing reduce gradually, but the directionality of the solidified structure weakens significantly.The homogeneous dispersion ofβ-Nb phase and the decrease of Ti2Ni phase in DS samples are beneficial to improving the mechanical properties.Solidification mechanism analysis indicates that the dark grey NiTi matrix phase initially precipitates from the liquid phase,and then the divorced eutectic reaction takes place,which produces the light gray matrix phase andβ-Nb phase.Finally, the peritectic reaction happens,which generates the black Ti2Ni phase.The complete solidified path of the alloy is L→NiTi+L→NiTi+β-Nb+L→NiTi+β-Nb+Ti 2 Ni.
基金financially supported by the National Natural Science Foundation of China (No.50804012)the Natural Science Foundation of Hei Longjiang Province,China (No.E201002)
文摘In order to avoid contamination from the crucible and to modify the structures,a new solidification method based on cold crucible technology was used to prepare silicon ingots.A silicon ingot with square cross section was directionally solidified with a cold crucible.The mechanism of the cold crucible directional solidification of silicon ingot was revealed.Due to the induction heat that was released in the surface layer and the incomplete contact between the crucible and the melt,the lateral heat loss was reduced and the silicon ingot was directionally solidified.The structures,dislocation defects and the grain growth orientation of the ingot were determined.The results show that neither intergranular nor intragranular precipitates are found in the ingot,except for the top part that was the last to solidify.The average dislocation density is about 1 to 2×106 cm-2.The grains are preferentially <220> orientated.
文摘Microstructure Characteristic of Ni-Nb near eutectic alloy is systematically investigated during directional solidification with electron beam floating zone melting (EBFZM). The effect of the Zone melting rate on the microstructure has also been studied.
基金National Natural Science Foundation of China(51771101)。
文摘Lotus-type porous Mg-1 wt.% Mn-xZn(x = 0 wt.%, 1 wt.% and 2 wt.%) alloys were fabricated by metal–gas eutectic unidirectional solidification(the Gasar method). Effects of Zn addition and the fabrication process on the porosity, pore diameter and microstructure of the porous Mg alloys were investigated. Zn addition from 0 wt.% to 1 wt.% and 2 wt.% to the Mg-1 wt.% Mn alloy decreased the porosity from41.2% to 36.9% and 35.8%, respectively, with the same preparation processing. In the lotus-type porous Mg-1 wt.%Mn-1 wt.%Zn alloy, the porosities and average pore diameters changed with hydrogen pressures from 0.1 to 0.6 MPa. Conical areas that were rich in elemental Zn existed below the directional pores, and precipitates were also found in conical areas. Homogeneous directional pores existed in the lower portion of the ingot, and coarser directional pores and finer non-directional pores formed in the upper part. A theoretical model of the change in porosity with hydrogen pressure agreed well with the calculated porosities in the steady bubble growing area. The compressive strength of Mg-1 wt.Mn-Zn alloys can be increased by around 20 MPa through rising Zinc content from 1 wt.% to 2 wt.%, which basically linearly decline with the increasing of porosity. This work provides the basis for Gasar Mg-Zn-Mn alloy synthesis in biological applications and shows that the Gasar process is a promising method to fabricate Mg-Zn-Mn alloys with directional pores and a controllable pore structure.
基金supported by the National Natural Science Foundation of China(Grant Nos.52161002,51661020,and 11364024)the Postdoctoral Science Foundation of China(Grant No.2014M560371)the Funds for Distinguished Young Scientists of Lanzhou University of Technology,China(Grant No.J201304)。
文摘A multi-phase field model is established to simulate the growth competition and evolution behavior between seaweed and columnar dendrites during directional solidification.According to the effects of surface tension and interfacial energy,we quantitatively analyze the influences of factors such as inclination angles,pulling velocity,and anisotropic strength on twin growth.The results demonstrate that the pulling velocity and anisotropic strength have an important influence on the morphology and evolution of the seaweed and dendritic growth.The low pulling velocity and anisotropic strength are both key parameters for maintaining the stable morphology of seaweed during competitive growth in a bicrystal,showing that the lateral branching behavior is the root of the dendrites that can ultimately dominate the growth.And it is clarified that the lateral branching behavior and lateral blocking are the root causes of the final dominant growth of dendrites.With the increase of anisotropy strength,the seaweed is eliminated fastest in case 1,the seaweed is transformed into degenerate dendritic morphology,and eliminates the seaweed by promoting the generation and lateral growth of the lateral branches of the dendrites.The increase of pulling velocity is to increase the undercooling of favorable oriented grain and accelerate the growth rate of dendrites,thus producing more new primary dendrites for lateral expansion and accelerating the elimination rate of unfavorable oriented grain.
基金the support of the National Natural Science Foundation of China (Grant No. 51871118)the Fast Support Project (Grant No. JZX7Y20210162400301)the fund of State Key Laboratory of Special Rare Metal Materials (Grant No. SKL2020K003)
文摘The morphologies of intermetallic phases(IMCs)during directional solidification of the Sn-Cu(L+Cu_(3)Sn→Cu_(6)Sn_(5))and Sn-Co(L+CoSn→CoSn_(2))peritectic systems were analyzed.The primary Cu_(3)Sn and peritectic Cu_(6)Sn_(5)phases in Sn-Cu alloy are IMCs whose solubility ranges are narrow,while both the primary CoSn and peritectic CoSn_(2)phases in Sn-Co alloy are IMCs whose solubility ranges are nil in equilibrium condition.The experimental results before acid corrosion shows that the dendritic morphology of both the Cu_(6)Sn_(5)and CoSn_(2)phases can be observed.The investigation on the local dendritic morphology after deep acid corrosion shows that these dendrites are composed of small sub-structures with faceted feature.Faceted growth of the primary Cu_(3)Sn and CoSn phases is also confirmed,and a faceted to non-faceted transition in their morphologies is observed with increasing growth velocities.Further analysis shows that the dendritic morphology is formed in the solidified phases whose solubility range is larger during peritectic solidification.
基金supported by the National Natural Science Foundation of China(Grant Nos.52161002,51661020,and 11504149)the Postdoctoral Science Foundation of China(Grant No.2014M560371)the Funds for Distinguished Young Scientists of Lanzhou University of Technology,China(Grant No.J201304)。
文摘The multi-phase field model of grain competitive growth during directional solidification of alloy is established.Solving multi-phase field models for thin interface layer thickness conditions,the grain boundary evolution and grain elimination during the competitive growth of SCN-0.24-wt%camphor model alloy bi-crystals are investigated.The effects of different crystal orientations and pulling velocities on grain boundary microstructure evolution are quantitatively analyzed.The obtained results are shown below.In the competitive growth of convergent bi-crystals,when favorably oriented dendrites are in the same direction as the heat flow and the pulling speed is too large,the orientation angle of the bi-crystal from small to large size is the normal elimination phenomenon of the favorably oriented dendrite,blocking the unfavorably oriented dendrite,and the grain boundary is along the growth direction of the favorably oriented dendrite.When the pulling speed becomes small,the grain boundary shows the anomalous elimination phenomenon of the unfavorably oriented dendrite,eliminating the favorably oriented dendrite.In the process of competitive growth of divergent bi-crystal,when the growth direction of favorably oriented dendrites is the same as the heat flow direction and the orientation angle of unfavorably oriented grains is small,the frequency of new spindles of favorably oriented grains is significantly higher than that of unfavorably oriented grains,and as the orientation angle of unfavorably oriented dendrites becomes larger,the unfavorably oriented grains are more likely to have stable secondary dendritic arms,which in turn develop new primary dendritic arms to occupy the liquid phase grain boundary space,but the grain boundary direction is still parallel to favorably oriented dendrites.In addition,the tertiary dendritic arms on the developed secondary dendritic arms may also be blocked by the surrounding lateral branches from further developing into nascent main axes,this blocking of the tertiary dendritic arms has a random nature,which can have aninfluence on the generation of nascent primary main axes in the grain boundaries.
基金the National Natural Science Foundation of China(Grant Nos.51825401 and 51601034)the Fundamental Research Funds for the Central Universities(Grant No.N180904005).
文摘In order to improve the high-temperature deformation resistance and creep resistance of TiAl-based alloys,cold crucible directional solidification(CCDS)technology was employed.Aβ-type TiAl-based alloy with the nominal composition of Ti44Al6Nb1Cr2V was prepared using the optimized CCDS parameters of 45 kW input power and 0.5 mm·min^-1 solidification rate.Thermo-compression testing was utilized to evaluate the hightemperature deformation resistance and creep resistance of the CCDS Ti44Al6Nb1Cr2V alloy.Results show that the CCDS Ti44Al6Nb1Cr2V alloy billets contain aligned columnar grains and a high percentage of small-angle lamellae.Thermo-compression testing results in the radial direction of the CCDS alloy show a much higher peak stress than other reported results in similar conditions.The much higher hardening exponent and deformation activation energy are obtained,corresponding to the excellent high-temperature deformation resistance and creep resistance,which are because of the hard-oriented grains,weaker stress-strain coordination capability of lamella structure and relatively more hysteretic dynamic recrystallization.Thermo-compression testing results in the longitudinal direction of the CCDS Ti44Al6Nb1Cr2V alloy show the much higher peak stress than that in the radial direction,indicating the better high-temperature deformation resistance and creep resistance attributed to the hard-oriented lamellae in this condition.
基金financially supported by the Specialized Research Fund for the National Natural Science Foundation of China(51974057)the Open Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2019-19)+1 种基金the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200)the Innovation Team Project for Key Fields of Dalian(Grant No.2019RT13)。
文摘SiC inclusions in a multicrystalline silicon ingot have a negative effect on the performance of solar cells.The migration behavior and aggregation mechanism of SiC particles in the silicon melt during the directional solidification process was studied.Results show that SiC particles collide and aggregate in the melt due to the effect of melt flow.Larger aggregation of SiC particles is easily deposited at the bottom of the melt,whereas smaller SiC particles are pushed to the top of melt.Meanwhile,the particles migrate to the edge of melt under the effect of electromagnetic force.Furthermore,the enrichment region of SiC particles can be controlled by adjusting the temperature field distribution of the melt.With an increase of the melt temperature,the SiC particles are enriched at the top of the silicon ingot,indicating that SiC particles can be effectively separated from silicon.
基金supported by China National Natural Science foundation。
文摘This paper explains the principle of a newly developed ZMLMC directional solidification apparatus with a superhigh temperature gradient.With the help of the apparatus,research was done on the change of directional solidification structures of the cobalt based superalloy K10 at superhigh velocities.Relations between the primary and secondary dendrite arm spacings and the cooling rates Were investigated.Experimental results show that the primary and secondary dendrite arm spacings of directionally solidified cobalt based superalloys are respectively finer than one fifth and one eighth of those produced by conventional directional soli-dification processes.The primary and secondary dendrite arm spacing which can be decreased by increasing the cooling rate,and the relations between these spacings(λ1,λ2)and the temperature gradient(G)and solidfication rate(v)were as follows:λ1=1.428×10^(3)(G·v)^-1_(1)λ_(2)=0.132×10^(3)(G·v)^-1.
文摘A Monte-Carlo approach of cellular pattern evolution during directional solidification of a binary alloy has been carried out by imposing a non-uniform probability distribution of particle emission from the particle source, as an approach to the contribution of solute redistribution to the interface evolution. Both the bulk and interface diffusion have been involved in the simulation,and coarsening of the cellular patterns with time has been clearly revealed. The remarkable influence of the interface relaxation and the solute redistribution on the profile of solidifying interface has been presented.
文摘According to the phenomenon-taking of classified analog,directional solidification can be an excellent approach for international communication of traditional Chinese medicine(TCM)in the context of COVID‑19 pandemic.Attitudes toward TCM by Western Medicine(WM)can be represented by various morphologies of the solid/liquid interface.COVID‑19 has created an urgent need for the worldwide spread of TCM.To counter any doubts and objections against TCM,COVID‑19 pandemic provides a good opportunity,meanwhile a steady and firm pace forward should be kept.It is also necessary to resolve domestic controversies and to lower cultural shock.The philosophy of TCM can agree fairly well with dialectical materialism;the scientific connotation of pentacy in TCM can be explained through the symptoms of COVID‑19‑infected patients.A TCM understanding compatible with WM will accelerate its international acceptance,which could help to better elaborate the significance of humanity in TCM.Holistic medicine under the guidance of TCM principles is an important trend in medical development,whose framework is illustrated in a 4C+T diagram.
基金National Social Science Foundation of China(Contract No.19BYY077).
文摘According to the phenomenon-taking of classified analog,directional solidification can be an excellent approach for international communication of traditional Chinese medicine(TCM)in the context of COVTD-19 pandemic.Attitudes toward TCM by Western Medicine(WM)can be represented by various morphologies of the solid/liquid interface.COVID-19 has created an urgent need for the worldwide spread of TCM.To counter any doubts and objections against TCM,COVTD-19 pandemic provides a good opportunity,meanwhile a steady and firm pace forward should be kept.It is also necessary to resolve domestic controversies and to lower cultural shock.The philosophy of TCM can agree fairly well with dialectical materialism;the scientific connotation of pentacy in TCM can be explained through the symptoms of C OVID-19-infected patients.A TCM understanding compatible with WM will accelerate its international acceptance,which could help to better elaborate the significance of humanity in TCM.Holistic medicine under the guidance of TCM principles is an important trend in medical development,whose framework is illustrated in a 4C+T diagram.
文摘The main features of morphology evolution of crystal growth during near rapid directional so lidification were reviewed and the concept of effective constitutional supercooIing was proposed.On the basis of interface stability theory combined with experiments, the behaviour of transition from dendrites to fine cells was quantitatively described, and the transition from cells to plane front of absolute stability was also examined.
文摘The directional solidification of Cu-0.8 wt pct Cr alloy was investigated for high-strength conductors. An in-situ composite material in which the matrix is in cellular morphology and the well-distributed eutectics around the cells is formed in the directional solidification process. In such microstructure, the cellular matrix is as conductor and the coated-around eutectics as reinforcement. The formation mechanism of this microstructure is discussed from the interfacial instability. As a result, the tensile strength of the material along the solidification direction is two times more than that of the conventionally cast one, while the electrical conductivity is reduced a little by comparison with the pure Cu.
