According to the features of melting process of regenerative aluminum melting furnaces, a three-dimensional mathematical model with user-developed melting model, burner reversing and burning capacity model was establi...According to the features of melting process of regenerative aluminum melting furnaces, a three-dimensional mathematical model with user-developed melting model, burner reversing and burning capacity model was established. The numerical simulation of melting process of a regenerative aluminum melting furnace was presented using hybrid programming method of FLUENT UDF and FLUENT scheme based on the heat balance test. Burner effects on melting process of aluminum melting furnaces were investigated by taking optimization regulations into account. The change rules of melting time on influence factors are achieved. Melting time decreases with swirl number, vertical angle of burner, air preheated temperature or natural gas flow; melting time firstly decreases with horizontal angle between burners or air-fuel ratio, then increases; melting time increases with the height of burner.展开更多
To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features ...To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.展开更多
We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth ...We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400–1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...展开更多
The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting pr...The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting process,The temperature data were used to determine the thermal characteristics,including the temporal temperature variations and the effects of the mass flow rate and the inlet temperature of the heat transfer fluid on the heat transfer coefficient and the heat charging fraction during the melting process,The results indicated that the time to reach to heat charging fraction of 1.0 could be altered by changing the mass flow rate and the inlet temperature of the heat transfer fluid.展开更多
The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 parti...The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 particles in powder melting processed samples. The formation of round Y2BaCuO5 phase is due to relative content of each constitution of precursor powders in powder melting process. For powder melting process, the excessive liquid phase is eliminated, which restrains the preferred growth of Y2BaCuO5 particles.展开更多
Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent ...Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent are considered. Numerical example is given to verify the model. Finally the real example of transient thermal field is given.展开更多
The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed....The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed. The discussion on the solute balance comes to a simple model for the solute redistribution in directional melting process. As an example, the variation of liquid composition during melting process of carbon steel is quantitatively evaluated using the model. Results show that the melting of an alloy starts at solidus temperature, but approaches the liquidus temperature after a very short transient process.展开更多
The investigation of the melting behaviors of the molten salt at micron scale during the melting process is critical for explaining the solid-liquid phase transition mechanism.In this paper,a novel experimental system...The investigation of the melting behaviors of the molten salt at micron scale during the melting process is critical for explaining the solid-liquid phase transition mechanism.In this paper,a novel experimental system and analysis method were proposed to study the melting process with three heating rates in the range of1-10℃/min of the solar salt at micron scale.The solid-liquid boundary morphology and phase transition kinetics of molten salt particles were focused on.Meanwhile,the correlations between liquid fraction,temperature and time under different heating rates were studied.The solid-liquid boundary morphology was depicted by the visualized experimental set-up,and the instantaneous liquid volume fraction during the non-isothermal phase transition was obtained.Then,the correlation between temperature and liquid volume fraction was proposed to reveal the evolution of the solid-liquid boundary with temperature at different heating rates.Furthermore,the non-isothermal phase transition kinetic equation was established by introducing a constant parameter(V_(a,b)),and more kinetic parameters such as 1g V_(a,b) and-lg V_(a,b)/b were studied.The results showed that the exponent b is not sensitive to the heating rate with a range of 3-5 for solar salt particles.However,the heating rate influences the value of V_(a,b) and presents a positive relationship.Besides,the non-isothermal phase transition kinetic equations at different heating rates in the range of 1-10℃/min can be quickly predicted by the proposed improved experimental test method.This study could fill the research insufficiency and provide significant guidance for future research on the solid-liquid transition mechanism of molten salts at micron scale.展开更多
Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLD...Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLDD)region,the source of the Yangtze River.Therefore,the concentration,source and variations of carbonaceous matter at Ganglongjiama(GLJM)glacier in GLDD region were investigated during the melting period in 2017,which could deepen our understanding on carbonaceous matter contribution to glacier melting.The results showed that dissolved organic carbon(DOC)concentration of snowpit samples(283±200μg/L)was much lower than that of precipitation samples(624±361μg/L),indicating that large parts of DOC could be rapidly leached from the snowpit during the melting process.In contrast,refractory black carbon(rBC)concentration measured by Single Particle Soot Photometer of snowpit samples(4.27±3.15μg/L)was much higher than that of precipitation samples(0.97±0.49μg/L).Similarly,DOC with high mass absorption cross-section measured at 365 nm value was also likely to enrich in snowpit during the melting process.In addition,it was found that both r BC and DOC with high light-absorbing ability began to leach from the snowpit when melting process became stronger.Therefore,rBC and DOC with high light-absorbing ability exhibited similar behavior during the melting process.Based on relationship among DOC,rBC and K^+ in precipitation,the main source of carbonaceous matter in GLJM glacier was biomass burning during the study period.展开更多
A two-dimensional mathematical model was built to describe the melting process of cylindrical basalt particle bed in a crucible. The melting processes with respect to the factors of thermal boundary conditions and par...A two-dimensional mathematical model was built to describe the melting process of cylindrical basalt particle bed in a crucible. The melting processes with respect to the factors of thermal boundary conditions and particle sizes of basalt were simulated by using the numerical method (FDM). The governing equations were discretized in tridiagonal matrix form and were solved by using the tridiagonal matrix algorithm (TDMA) as well as the alternative direction implicit (ADI) solver. The temperature distribution, the moving law of the two dimensional phase-change boundaries, the thermal current distribution were given through the numerical simulation. The results provided a theoretical basis for deciding heating procedure, for evaluating power import and controlling furnace temperature and for predicting basalt melting states etc. In the experiment, an electrical furnace was designed based on the computations. It has been proved that the simulation results are reasonably coincident with the experimental data.展开更多
Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, ...Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.展开更多
A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calcu...A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.展开更多
The Fe reduction,microstructure evolution and corrosion susceptibility of Mg−Mn alloys made from magnesium scrap refining with Mn addition were investigated.The results show that significant Fe content change occurs d...The Fe reduction,microstructure evolution and corrosion susceptibility of Mg−Mn alloys made from magnesium scrap refining with Mn addition were investigated.The results show that significant Fe content change occurs during near-solid-melt treatment(NSMT)process even in the absence of Mn,because of the high saturation of Fe in the melt.Furthermore,in the NSMT process,even a small amount of Mn addition can lead to a sharp deposition of Mn atoms.The NSMT process can increase the growth rate of the Fe-rich particles,and then accelerate their sinking movement.Nevertheless,the addition of Mn hinders the coarsening process of Fe-rich particles.Besides,the corrosion susceptibility of the alloys is mainly affected by the solubility of Fe,which can be significantly reduced by Mn addition.Moreover,the presence of more Fe-rich particles does not necessarily increase the corrosion susceptibility of the alloy.Consequently,in the refining process of Mg−Mn alloys made from magnesium scrap,on the basis of NSMT process and adding an appropriate Mn content(about 0.5 wt.%),the purity of the melt can be improved,thereby obtaining an alloy with excellent corrosion resistance.展开更多
A new Mg−10%Al−1%Zn−1%Si alloy with non-dendritic microstructure was prepared by strain induced melt activation(SIMA)process.The effect of compression ratio on the evolution of semisolid microstructure of the experime...A new Mg−10%Al−1%Zn−1%Si alloy with non-dendritic microstructure was prepared by strain induced melt activation(SIMA)process.The effect of compression ratio on the evolution of semisolid microstructure of the experimental alloy was investigated.The results indicate that the average size ofα-Mg grains decreases and spheroidizing tendency becomes more obvious with the compression ratios increasing from 0 to 40%.In addition,the eutectic Mg2Si phase in the Mg−10%Al−1%Zn−1%Si alloy transforms completely from the initial fishbone shape to globular shape by SIMA process.With the increasing of compression ratio,the morphology and average size of Mg2Si phases do not change obviously.The morphology modification mechanism of Mg2Si phase in Mg−10%Al−1%Zn−1%Si alloy by SIMA process was also studied.展开更多
Gamma titanium aluminide (γ-TiAl)intermetallic compounds are spotlighted as lightweight heat-resistant materials, and have been investigated extensively to aiming commercial use.Fundamental approaches in which phase...Gamma titanium aluminide (γ-TiAl)intermetallic compounds are spotlighted as lightweight heat-resistant materials, and have been investigated extensively to aiming commercial use.Fundamental approaches in which phase diagrams of Ti -Al -Cr and TiAl -Nb have been studied based on the experimental data and calculations , have been performed in the national project For industrial approach, ingot process and direct casting process have been developed to provide sheet form of TiAl. By these approaches, γ-TiAl base ,intermetallic compounds show a great possibility to apply in the variety of fields .However, a more detailed understanding of phase equilibrium in Ti-Al -X and the relationship between the mechanical properties and microstructure will be necessary展开更多
Poly (acrylonitrile-methyl acrylate) copolymer was synthesized by water depositing polymerization and has a typical feed ratio of 85/15. And then 1-3 wt% lauryl alcohol maleic anhydride (LAM) was adopted as stabilizer...Poly (acrylonitrile-methyl acrylate) copolymer was synthesized by water depositing polymerization and has a typical feed ratio of 85/15. And then 1-3 wt% lauryl alcohol maleic anhydride (LAM) was adopted as stabilizer to mix with the acrylonitrile based copolymer. The mixtures were characterized by using Fourier Transform Infrared Spectroscopy (FTIR), Nuclear Magnetic Resonance (1H NMR), Gel Permeation Chromatography (GPC), Differential Scanning Calorimetry (DSC), optic microscope and Ubbelohde viscosimetryr etc. The melting point (Tm) and glass transition temperature (Tg) of the 85/15 AN/MA copolymer mixed with LAM all decrease with the increase of stabilizer content. The lowest Tg and Tm were 116.1℃ and 209.1℃ respectively at the heating rate of 100℃/min when the content of LAM is 2 wt%. The 85/15 AN/MA copolymer mixed with 1-3 wt% LAM possess good thermal stability up to 30 min at 220℃.展开更多
Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,be...Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,being the concentration of glycerol in the PVA mixture of 10 wt%.The blends were characterized by infrared spectroscopy,dynamic-mechanical thermal analysis,and scanning electron microscope of the fragile fractured surface.The results showed one single phase blend,indicating miscibility corroborated by the presence of a single glass transition temperature.The blending method proved to be an efficient way to tune PHB properties keeping its biodegradable nature since both PVA and glycerol are fully biodegradable materials.展开更多
The microstructures and superconducting properties of melt textured(Y_(1-x)Gd_x)BCO bulk samples were studied. It was found that the peritectic decomposition temperature(T_m)of(Y_(1-x)Gd_x)BCO samples increases with i...The microstructures and superconducting properties of melt textured(Y_(1-x)Gd_x)BCO bulk samples were studied. It was found that the peritectic decomposition temperature(T_m)of(Y_(1-x)Gd_x)BCO samples increases with increasing x. Large single domain growth in air is readily obtained in all the composites. The results of X-ray distribution maps of x=0.4 composite indicate that the RE123 matrix is homogeneous and Y and Gd elements in the RE site forms a perfect solid solution. The onset T_c values exceeding 91 K with relatively broad transitions are obtained for almost all the samples. Magnetization measurements show no marked indication for the formation of a peak effect in the J_c-B curves, and the highest J_c measured is 3.08×10~4 A·cm^(-2) for x=0.4 sample at 77 K and self-field. The results clearly indicate that Y dominates the superconducting properties of x=0.2 and (0.4) composites.展开更多
The microstructural properties and electrochemical performance of zinc(Zn)sacrificial anodes during strain-induced melt activation(SIMA)were investigated in this study.The samples were subjected to a compressive ratio...The microstructural properties and electrochemical performance of zinc(Zn)sacrificial anodes during strain-induced melt activation(SIMA)were investigated in this study.The samples were subjected to a compressive ratio of 20%-50% at various temperatures(425-435℃)and durations(5-30 min).Short-term electrochemical tests(anode tests)based on DNV-RP-B401 and potentiodynamic polarization tests were performed in 3.5wt%NaCl solution to evaluate the electrochemical efficiency and corrosion behavior of the samples,respectively.The electrochemical test results for the optimum sample confirmed that the corrosion current density declined by 90% and the anode efficiency slightly decreased relative to that of the raw sample.Energy-dispersive X-ray spectroscopy,scanning electron microscopy,metallographic images,and microhardness profiles showed the accumulation of alloying elements on the boundary and the conversion of uniform corrosion into localized corrosion,hence the decrease of the Zn sacrificial anode’s efficiency after the SIMA process.展开更多
The 25 years＇ production and application have proved that vermicular graphite iron cylinder heads with vermicularity ≥50% satisfy the machinability and performance demand of diesel engine. The method, in which using...The 25 years＇ production and application have proved that vermicular graphite iron cylinder heads with vermicularity ≥50% satisfy the machinability and performance demand of diesel engine. The method, in which using cupola-induction furnace duplex melting and pour-over process with rare earth-ferrosilicon or rare earthsilicon compound as vermJcularizing alloy plus rare earth-magnesium-ferrosilicon as stirring alloy, is an optimal vermicularizing process for obtaining satisfied vermicularity. Using top kiss risers, enlarging kissing areas and expanding covering width and making ingates to freeze earlier are the effective measures to eliminate shrinkage, blowhole and oxide inclusions in the vermicular graphite iron cylinder heads.展开更多
基金Project(2009bsxt022)supported by the Dissertation Innovation Foundation of Central South University,ChinaProject(07JJ4016)supported by Natural Science Foundation of Hunan Province,ChinaProject(U0937604)supported by the National Natural Science Foundation of China
文摘According to the features of melting process of regenerative aluminum melting furnaces, a three-dimensional mathematical model with user-developed melting model, burner reversing and burning capacity model was established. The numerical simulation of melting process of a regenerative aluminum melting furnace was presented using hybrid programming method of FLUENT UDF and FLUENT scheme based on the heat balance test. Burner effects on melting process of aluminum melting furnaces were investigated by taking optimization regulations into account. The change rules of melting time on influence factors are achieved. Melting time decreases with swirl number, vertical angle of burner, air preheated temperature or natural gas flow; melting time firstly decreases with horizontal angle between burners or air-fuel ratio, then increases; melting time increases with the height of burner.
基金Project(2009BSXT022) supported by the Dissertation Innovation Foundation of Central South University, ChinaProject(07JJ4016) supported by Natural Science Foundation of Hunan Province, ChinaProject(U0937604) supported by National Natural Science Foundation of China
文摘To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.
基金supported by the National Natural Science Foundation of China (50672111)Shanghai Science and Technology Committee (08520513100)
文摘We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400–1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...
文摘The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting process,The temperature data were used to determine the thermal characteristics,including the temporal temperature variations and the effects of the mass flow rate and the inlet temperature of the heat transfer fluid on the heat transfer coefficient and the heat charging fraction during the melting process,The results indicated that the time to reach to heat charging fraction of 1.0 could be altered by changing the mass flow rate and the inlet temperature of the heat transfer fluid.
基金Funded by the National Natural Science Foundation of China (50432050)the National High Technology Research and Development Program of China(2007AA03Z241)
文摘The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 particles in powder melting processed samples. The formation of round Y2BaCuO5 phase is due to relative content of each constitution of precursor powders in powder melting process. For powder melting process, the excessive liquid phase is eliminated, which restrains the preferred growth of Y2BaCuO5 particles.
文摘Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent are considered. Numerical example is given to verify the model. Finally the real example of transient thermal field is given.
基金The research is funded by the National Natural Science FOundation of China! (No.59931030)
文摘The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed. The discussion on the solute balance comes to a simple model for the solute redistribution in directional melting process. As an example, the variation of liquid composition during melting process of carbon steel is quantitatively evaluated using the model. Results show that the melting of an alloy starts at solidus temperature, but approaches the liquidus temperature after a very short transient process.
基金supported by the National Natural Science Foundation of China (No.51821004 and No. 51876061)。
文摘The investigation of the melting behaviors of the molten salt at micron scale during the melting process is critical for explaining the solid-liquid phase transition mechanism.In this paper,a novel experimental system and analysis method were proposed to study the melting process with three heating rates in the range of1-10℃/min of the solar salt at micron scale.The solid-liquid boundary morphology and phase transition kinetics of molten salt particles were focused on.Meanwhile,the correlations between liquid fraction,temperature and time under different heating rates were studied.The solid-liquid boundary morphology was depicted by the visualized experimental set-up,and the instantaneous liquid volume fraction during the non-isothermal phase transition was obtained.Then,the correlation between temperature and liquid volume fraction was proposed to reveal the evolution of the solid-liquid boundary with temperature at different heating rates.Furthermore,the non-isothermal phase transition kinetic equation was established by introducing a constant parameter(V_(a,b)),and more kinetic parameters such as 1g V_(a,b) and-lg V_(a,b)/b were studied.The results showed that the exponent b is not sensitive to the heating rate with a range of 3-5 for solar salt particles.However,the heating rate influences the value of V_(a,b) and presents a positive relationship.Besides,the non-isothermal phase transition kinetic equations at different heating rates in the range of 1-10℃/min can be quickly predicted by the proposed improved experimental test method.This study could fill the research insufficiency and provide significant guidance for future research on the solid-liquid transition mechanism of molten salts at micron scale.
基金supported by the National Nature Science Foundation of China(Nos.41630754,41675130)the State Key Laboratory of Cryospheric Science(No.SKLCS-ZZ-2019)project funded by China Postdoctoral Science Foundation(No.2018M631215)
文摘Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLDD)region,the source of the Yangtze River.Therefore,the concentration,source and variations of carbonaceous matter at Ganglongjiama(GLJM)glacier in GLDD region were investigated during the melting period in 2017,which could deepen our understanding on carbonaceous matter contribution to glacier melting.The results showed that dissolved organic carbon(DOC)concentration of snowpit samples(283±200μg/L)was much lower than that of precipitation samples(624±361μg/L),indicating that large parts of DOC could be rapidly leached from the snowpit during the melting process.In contrast,refractory black carbon(rBC)concentration measured by Single Particle Soot Photometer of snowpit samples(4.27±3.15μg/L)was much higher than that of precipitation samples(0.97±0.49μg/L).Similarly,DOC with high mass absorption cross-section measured at 365 nm value was also likely to enrich in snowpit during the melting process.In addition,it was found that both r BC and DOC with high light-absorbing ability began to leach from the snowpit when melting process became stronger.Therefore,rBC and DOC with high light-absorbing ability exhibited similar behavior during the melting process.Based on relationship among DOC,rBC and K^+ in precipitation,the main source of carbonaceous matter in GLJM glacier was biomass burning during the study period.
文摘A two-dimensional mathematical model was built to describe the melting process of cylindrical basalt particle bed in a crucible. The melting processes with respect to the factors of thermal boundary conditions and particle sizes of basalt were simulated by using the numerical method (FDM). The governing equations were discretized in tridiagonal matrix form and were solved by using the tridiagonal matrix algorithm (TDMA) as well as the alternative direction implicit (ADI) solver. The temperature distribution, the moving law of the two dimensional phase-change boundaries, the thermal current distribution were given through the numerical simulation. The results provided a theoretical basis for deciding heating procedure, for evaluating power import and controlling furnace temperature and for predicting basalt melting states etc. In the experiment, an electrical furnace was designed based on the computations. It has been proved that the simulation results are reasonably coincident with the experimental data.
文摘Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.
文摘A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.
基金Project(2016YFB0301100)supported by the National Key Research and Development Program of ChinaProject(2018CDJDCD0001)supported by the Fundamental Research Funds for the Central Universities,China。
文摘The Fe reduction,microstructure evolution and corrosion susceptibility of Mg−Mn alloys made from magnesium scrap refining with Mn addition were investigated.The results show that significant Fe content change occurs during near-solid-melt treatment(NSMT)process even in the absence of Mn,because of the high saturation of Fe in the melt.Furthermore,in the NSMT process,even a small amount of Mn addition can lead to a sharp deposition of Mn atoms.The NSMT process can increase the growth rate of the Fe-rich particles,and then accelerate their sinking movement.Nevertheless,the addition of Mn hinders the coarsening process of Fe-rich particles.Besides,the corrosion susceptibility of the alloys is mainly affected by the solubility of Fe,which can be significantly reduced by Mn addition.Moreover,the presence of more Fe-rich particles does not necessarily increase the corrosion susceptibility of the alloy.Consequently,in the refining process of Mg−Mn alloys made from magnesium scrap,on the basis of NSMT process and adding an appropriate Mn content(about 0.5 wt.%),the purity of the melt can be improved,thereby obtaining an alloy with excellent corrosion resistance.
基金The authors are grateful for the financial supports from the National Natural Science Foundation of China(Nos.41807235,50674038).
文摘A new Mg−10%Al−1%Zn−1%Si alloy with non-dendritic microstructure was prepared by strain induced melt activation(SIMA)process.The effect of compression ratio on the evolution of semisolid microstructure of the experimental alloy was investigated.The results indicate that the average size ofα-Mg grains decreases and spheroidizing tendency becomes more obvious with the compression ratios increasing from 0 to 40%.In addition,the eutectic Mg2Si phase in the Mg−10%Al−1%Zn−1%Si alloy transforms completely from the initial fishbone shape to globular shape by SIMA process.With the increasing of compression ratio,the morphology and average size of Mg2Si phases do not change obviously.The morphology modification mechanism of Mg2Si phase in Mg−10%Al−1%Zn−1%Si alloy by SIMA process was also studied.
文摘Gamma titanium aluminide (γ-TiAl)intermetallic compounds are spotlighted as lightweight heat-resistant materials, and have been investigated extensively to aiming commercial use.Fundamental approaches in which phase diagrams of Ti -Al -Cr and TiAl -Nb have been studied based on the experimental data and calculations , have been performed in the national project For industrial approach, ingot process and direct casting process have been developed to provide sheet form of TiAl. By these approaches, γ-TiAl base ,intermetallic compounds show a great possibility to apply in the variety of fields .However, a more detailed understanding of phase equilibrium in Ti-Al -X and the relationship between the mechanical properties and microstructure will be necessary
基金Supported by National Natural Science Foundation of China (No.50573058)Specialized Research Found for the Doctoral Programof Higher Education (No.20050058004)
文摘Poly (acrylonitrile-methyl acrylate) copolymer was synthesized by water depositing polymerization and has a typical feed ratio of 85/15. And then 1-3 wt% lauryl alcohol maleic anhydride (LAM) was adopted as stabilizer to mix with the acrylonitrile based copolymer. The mixtures were characterized by using Fourier Transform Infrared Spectroscopy (FTIR), Nuclear Magnetic Resonance (1H NMR), Gel Permeation Chromatography (GPC), Differential Scanning Calorimetry (DSC), optic microscope and Ubbelohde viscosimetryr etc. The melting point (Tm) and glass transition temperature (Tg) of the 85/15 AN/MA copolymer mixed with LAM all decrease with the increase of stabilizer content. The lowest Tg and Tm were 116.1℃ and 209.1℃ respectively at the heating rate of 100℃/min when the content of LAM is 2 wt%. The 85/15 AN/MA copolymer mixed with 1-3 wt% LAM possess good thermal stability up to 30 min at 220℃.
文摘Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,being the concentration of glycerol in the PVA mixture of 10 wt%.The blends were characterized by infrared spectroscopy,dynamic-mechanical thermal analysis,and scanning electron microscope of the fragile fractured surface.The results showed one single phase blend,indicating miscibility corroborated by the presence of a single glass transition temperature.The blending method proved to be an efficient way to tune PHB properties keeping its biodegradable nature since both PVA and glycerol are fully biodegradable materials.
文摘The microstructures and superconducting properties of melt textured(Y_(1-x)Gd_x)BCO bulk samples were studied. It was found that the peritectic decomposition temperature(T_m)of(Y_(1-x)Gd_x)BCO samples increases with increasing x. Large single domain growth in air is readily obtained in all the composites. The results of X-ray distribution maps of x=0.4 composite indicate that the RE123 matrix is homogeneous and Y and Gd elements in the RE site forms a perfect solid solution. The onset T_c values exceeding 91 K with relatively broad transitions are obtained for almost all the samples. Magnetization measurements show no marked indication for the formation of a peak effect in the J_c-B curves, and the highest J_c measured is 3.08×10~4 A·cm^(-2) for x=0.4 sample at 77 K and self-field. The results clearly indicate that Y dominates the superconducting properties of x=0.2 and (0.4) composites.
文摘The microstructural properties and electrochemical performance of zinc(Zn)sacrificial anodes during strain-induced melt activation(SIMA)were investigated in this study.The samples were subjected to a compressive ratio of 20%-50% at various temperatures(425-435℃)and durations(5-30 min).Short-term electrochemical tests(anode tests)based on DNV-RP-B401 and potentiodynamic polarization tests were performed in 3.5wt%NaCl solution to evaluate the electrochemical efficiency and corrosion behavior of the samples,respectively.The electrochemical test results for the optimum sample confirmed that the corrosion current density declined by 90% and the anode efficiency slightly decreased relative to that of the raw sample.Energy-dispersive X-ray spectroscopy,scanning electron microscopy,metallographic images,and microhardness profiles showed the accumulation of alloying elements on the boundary and the conversion of uniform corrosion into localized corrosion,hence the decrease of the Zn sacrificial anode’s efficiency after the SIMA process.
文摘The 25 years＇ production and application have proved that vermicular graphite iron cylinder heads with vermicularity ≥50% satisfy the machinability and performance demand of diesel engine. The method, in which using cupola-induction furnace duplex melting and pour-over process with rare earth-ferrosilicon or rare earthsilicon compound as vermJcularizing alloy plus rare earth-magnesium-ferrosilicon as stirring alloy, is an optimal vermicularizing process for obtaining satisfied vermicularity. Using top kiss risers, enlarging kissing areas and expanding covering width and making ingates to freeze earlier are the effective measures to eliminate shrinkage, blowhole and oxide inclusions in the vermicular graphite iron cylinder heads.
