In this work,the Sn-58Bi(weight percent) eutectic alloy was directionally solidified at a constant temperature gradient(G = 12 K.mm-1) with different growth rates using a Bridgman type directional solidification furna...In this work,the Sn-58Bi(weight percent) eutectic alloy was directionally solidified at a constant temperature gradient(G = 12 K.mm-1) with different growth rates using a Bridgman type directional solidification furnace.A lamellar microstructure was observed in the Sn-58Bi samples.The lamellar spacing and micro-hardness of longitudinal and transversal sections were measured.The values of lamellar spacing of both longitudinal and transversal sections decrease with an increase in growth rate.The microhardness increases with an increase in the growth rate and decreases with an increase in the lamellar spacing.The dependence of lamellar spacing on growth rate,and micro-hardness on both growth rate and lamellar spacing were obtained by linear regression analysis.The relationships between the lamellar spacing and growth rate,microhardness and growth rate,and micro-hardness and lamellar spacing for transversal and longitudinal sections of Sn-58Bi eutectic alloy were given.The fitted exponent values obtained in this work were compared with the previous similar experimental results and a good agreement was obtained.展开更多
Shielded Metal Arc Welding (SMAW) in Ductile Irons (DI) is often required by foundries for practical manufacturing reasons. The mechanical properties of the welded structures are strongly dependent on their HAZ’s wid...Shielded Metal Arc Welding (SMAW) in Ductile Irons (DI) is often required by foundries for practical manufacturing reasons. The mechanical properties of the welded structures are strongly dependent on their HAZ’s width. A model based on the behaviour of the ferritic matrix of high-Si DIs in order to make an approach in measuring their HAZ’s width is developed in this study. A series of thermal treatments on 3.35 and 3.75 wt% Si as-cast DIs and spot SMAWs is applied on these materials. The applied SMAWs are done on non-preheated and preheated samples (150℃ - 300℃). For welding we modify the amperage (100 - 140A). The micro-hardness Vickers changes in the ferrite of the as-cast samples and inside the HAZ of the welded ones can be attributed to the existence of residual stresses (RS) in the ferritic matrix and assist in estimating the HAZ’s width.展开更多
Inconel 718 superalloy coating was prepared on a martensitic steel substrate by cold gas dynamic spraying （ CGDS ）. Microstructure and micro-hardness of the coating were characterized by means of scanning electronic...Inconel 718 superalloy coating was prepared on a martensitic steel substrate by cold gas dynamic spraying （ CGDS ）. Microstructure and micro-hardness of the coating were characterized by means of scanning electronic microscope （SEM） ,energy dispersive spectrometer （EDS）, and micro-hardness and nano-indentation tests. The results have indicated that the coating＇ s thickness can reach more than 300 um, and there exists a good interfacial cohesion between the coating and the substrate. The quantity and size of the defects at the bottom, middle and top areas increase gradually. There is no significant change to the original microstructure of the Inconel 718 superalloy particle after the process of CGDS ;and an obvious torsional deformation on the particle＇ s profile is produced while little deformation at the center part occurs. The micro-hardness of the coating at the bottom, middle and top areas decreases in turn. Compared with the bottom area, the micro-hardness of the middle and top areas decreases by about 10% and 21%, respectively. The nano-hardness of the coating is much lower than the original particle,which decreases by about 13.5% at the bottom area and 28% at the top area,respectively. The distribution of micro-defects is an important factor to the micro-hardness of the coating.展开更多
Objectives: The effect of ceramics construction (press- able, machinable) and corrosion on flexural strength and micro-hardness was studied. Materials & Methods: Two types of ceramics were tested: IPS e-max Press ...Objectives: The effect of ceramics construction (press- able, machinable) and corrosion on flexural strength and micro-hardness was studied. Materials & Methods: Two types of ceramics were tested: IPS e-max Press and IPS e-max CAD. Forty samples were constructed and divided into 2 groups according to the type of ceramics. Each group was then subdivided into 2 subgroups. Subgroups 1 were not subjected to corrosion while subgroups 2 were subjected to corro-sion test. Finally each subgroup was divided into 2 classes according to the type of test: biaxial flexural strength, micro-hardness. Results: There was a sig-nificant difference between the two tested ceramics as regard weight loss as IPS e-max CAD recorded less weight loss than IPS e-max Press. As regard the flex-ural strength, IPS e-max CAD recorded significant higher strength than IPS e-max Press. Corroded sam- ples recorded significant lower flexural strength than non-corroded samples for the two tested ceramics. As regard the Vickers micro-hardness test, the results showed significant difference between the two tested ceramics. IPS e-max CAD recorded higher mi-cro-hardness values than IPS e-max Press. The results also showed that the corroded samples recorded no significant micro-hardness values than non- corroded samples for the two tested ceramics. Conclusions: IPS e-max CAD recorded less weight loss weight loss after being subjected to corrosion test than IPS e-max Press. The method of fabrication affected the flexural strength µ-hardness of ceramic as machinable ceramic (e-max CAD) recorded significant higher data than pressable ceramic (e-mas Press). Corrosion decreased the flexural strength of both tested ceramics but had no effect on micro- hardness.展开更多
Poly （methyl methacrylate） is widely used as denture base material. During fabrication of a denture, the physical and mechanical properties are influenced by cure condition. Each cure cycle or fabrication technique ...Poly （methyl methacrylate） is widely used as denture base material. During fabrication of a denture, the physical and mechanical properties are influenced by cure condition. Each cure cycle or fabrication technique is attempts to optimize the properties for a given application. The aim of this study was to compare two types of commercially available denture base materials （heat-cure and self-cure） in their mechanical properties. The samples were prepared according to the daily routine work for sample preparation in dental laboratories. After reaching dough stage the mix packed into dumbbell shaped of stainless steel mould and pressed in a hydraulic bench press for 25 mins at room temperature. For heat cure the polymerization cycle was carried out using water bath, while self cure was done at room temperature. The impact strength was evaluated using Charpy impact test. The hardness test was conducted using a calibrated Vickers hardness tester machine. The lowest impact strength was observed in self-cure denture base material （self cure material 6.2 kJ/m^2 while heat cure 12.69 kJ/m^2. It appears that the tendency of heat cure to fracture was lower than self-cure denture base materials. Heat cure denture base material has significantly higher hardness test values than self-cure denture base material. The observed VHN value of the heat-cure was 20.09 g/mm^2 while the self-cure value was 12.7 g/mm^2. This is may be due to the plasticizer effect of residual monomer which was higher in self curing material as reported in previous work. Generally, the heat cure material showed better properties compared to self cure material.展开更多
This work is focused to examine the erosive performance of hybrid Palmyra palm leaf stalk fiber(PPLSF)/glass polyester laminate against solid particle bombardment.A hand lay-up method was adopted for the fabricating f...This work is focused to examine the erosive performance of hybrid Palmyra palm leaf stalk fiber(PPLSF)/glass polyester laminate against solid particle bombardment.A hand lay-up method was adopted for the fabricating four piles of five distinct laminates with different stacking order glass and PPLSF layers.Amongst them,one group of pure PPLSF and pure E-glass laminates were fabricated.The hybrid laminates were exposed to high speed stream of solid sand particle at three distinct impact velocities(48,70 and 82 m/s)and four different angles of impingement(30°,45°,60°and 90°).The effect of particle velocity,angle of impingement and stacking order on both wear rate and efficiency were highlighted.The experimental assessment reveals a significant improvement in erosive wear resistance properties due to hybridization of PPLSF with E-glass.Again,the laminates with PPLSF layer as skin and glass as core layer exhibited better erosive wear resistance properties than other types of laminates.Further,a maximum value of erosion at lower velocity(48 m/s)is also noticed at 45°impingement angle.However,at high velocity of impact 70 m/s and 82 m/s,the maximum rate of erosion has been shifted from 45°impact angle to 60°impact angle.The alternation of this semi-ductile character to semi-brittle character is evidenced by analyzing the experimental data.Further to justify the mode of erosion,the eroded surface samples were inspected by scanning electron microscope(SEM).展开更多
Ceramic coatings were fabricated on aluminum doped with different concentrations of TiO2 nano-additive. alloy substrates by micro-arc oxidation （MAO） in silicate electrolytes Effects of nano-additive concentration o...Ceramic coatings were fabricated on aluminum doped with different concentrations of TiO2 nano-additive. alloy substrates by micro-arc oxidation （MAO） in silicate electrolytes Effects of nano-additive concentration on the structural and mechanical properties of the MAO coatings were analyzed. The results revealed that some nano-particle were incorporated into the resulting coating during the MAO process, while there was a reasonable concentration for the TiO2 nano-additive. With increasing the nano-additive concentration to 3.2 g/L, the adhesion value increased, while mean friction coefficient and mass loss decreased. A further increase of nano-additive deteriorated the adhesion and mean friction coefficient values, which was consistent with the micro-hardness tests.展开更多
Solid carburization was employed to improve the hardness of Ti-6Al-4V alloy and （TiB＋La2O3）/Ti composite. The samples wrapped in graphite powder were placed in sealed quartz tubes, followed by solid carburization a...Solid carburization was employed to improve the hardness of Ti-6Al-4V alloy and （TiB＋La2O3）/Ti composite. The samples wrapped in graphite powder were placed in sealed quartz tubes, followed by solid carburization at 1227 K for 24 h. Microstructure and phase analysis indicated that TiC reinforcements and Ti-C solid solutions were introduced after solid carburization. Moreover, the volume fraction of equiaxedα-Ti phase in diffusion layer decreased obviously with increasing sample depth. Hardness testing results indicated that both the carburized surfaces performed significant improvement of about 100% in micro-hardness compared with untreated materials. The variation of carbon contents with increasing sample depth resulted in a hardened layer of 300 μm in the carburized samples. Meanwhile, slight influence on the internal microstructure and hardness indicated that solid carburization was an effective method in strengthening the surface of titanium alloy and titanium matrix composite.展开更多
Target made of 2519-T87 aluminum alloy was obliquely impacted by a projectile. Microstructural evolution around the crater was investigated by optical microscopy （OM）, transmission electron microscopy （TEM）, and e...Target made of 2519-T87 aluminum alloy was obliquely impacted by a projectile. Microstructural evolution around the crater was investigated by optical microscopy （OM）, transmission electron microscopy （TEM）, and electron backscattered diffraction （EBSD）. The micro-hardness distribution near the crater after impact was studied. The results indicate that at the entering stage, the amount of adiabatic shear band （ASB） is the most, and the precipitates are as fine as those of the target material; the micro-hardness is higher than that at the other stages. At the stable-running stage, the amount of ASB reduces as the micro-bands increase; the precipitates tend to coarsen, which leads to the decrease of the micro-hardness. At the leaving stage, there is a large amount of micro-bands; the precipitates are refined, and the micro-hardness is higher than that at the stable-running stage. The difference in the micro-hardness of the impact stages is due to work hardening and precipitate coarsening, which is caused by adiabatic temperature rise in the alloy.展开更多
The plasma electrolytic oxidation（PEO） coatings on zircaloy？4 alloy were prepared in silicate,phosphate and pyrophosphate electrolyte systems or their combination by DC current regime.The proper processing paramete...The plasma electrolytic oxidation（PEO） coatings on zircaloy？4 alloy were prepared in silicate,phosphate and pyrophosphate electrolyte systems or their combination by DC current regime.The proper processing parameters were determined and the coatings were evaluated by electrochemistry technique,micro-hardness,SEM and XRD.The results show that the coating prepared in pure silicate system is uneven and after the addition of phosphate solution,the homogeneity of the coating is still poor.The coating prepared in pure pyrophosphate electrolyte system is homogeneous,but its hardness value is low.After the addition of silicate into the pyrophosphate electrolytic system,both the uniformity and hardness of the coating are improved.The XRD results show that the phase compositions are m-ZrO2 and t-ZrO2,the addition of silicate is beneficial to the formation of t-ZrO2.The results of polarization curves show that the coatings prepared in pyrophosphate and the mixture of pyrophosphate and silicate have better corrosion resistance.展开更多
Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecor...Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.展开更多
Mg86.33Ni13.67-xYx(x=0, 1, 3, 6, 10) amorphous alloys were obtained by single-roller melt-spinning technique and the effect of Y addition on the glass forming ability(GFA), crystallization and micro-hardness of Mg-Ni ...Mg86.33Ni13.67-xYx(x=0, 1, 3, 6, 10) amorphous alloys were obtained by single-roller melt-spinning technique and the effect of Y addition on the glass forming ability(GFA), crystallization and micro-hardness of Mg-Ni alloys were studied. The results show that the GFA of Mg86.33Ni13.67-xYx(x=0, 1, 3, 6, 10) is improved successfully with the Y addition. The highest GFA appeares at x=6, while the reduced glass transition temperature (Trg) is 0.5225 and the supercooled liquid region(ΔTx) is 42.06 K; the position of the main diffraction halo is different for the alloys, and the maximum of the main diffraction halo of alloys with x=0, 1, 3 corresponds to the main peaks of a metastable fcc-Mg6Ni or fcc-Mg6Ni + Ni-Y intermetallic phases, and for the alloys with x=6, 10, it corresponds to Mg-Y and Ni-Y intermetallic phases; the micro-hardness of the alloys is improved with Y additions, and the highest micro-hardness is obtained at x=6 at.%, which is 960 MPa.展开更多
To study the effect of electrolytic concentration,bioactive ceramic films containing Ca and P on the surface of the Ti6Al4V alloy were prepared by micro-arc oxidation(MAO) in aqueous solutions of different concentrati...To study the effect of electrolytic concentration,bioactive ceramic films containing Ca and P on the surface of the Ti6Al4V alloy were prepared by micro-arc oxidation(MAO) in aqueous solutions of different concentrations.Composition,micro-morphology,wettability of the films and their corrosion behavior in a Hank's SBF were studied.Our experimental results show that the film is mainly composed of anatase,rutile and amorphous phases.With an increase in electrolytic concentration,the ratio of rutile in films enlarge and small amounts of calcium phosphate(Ca3(PO4)2) and hydroxyapatite(HA) appear.The number of micropores in films increases but their dimensions decrease and their porosities increase slightly.As the surface roughness of MAO film increases with concentration,the wettablility of the oxide film improves continually,while micro-hardness increases at first and then decreases.MAO treatment clearly improves the corrosion resistance of substrates in a Hank's SBF.展开更多
With advantages of high specific strength, low elastic module, good damping property et al., the magnesium alloys exhibit great potential applications in aerospace. But poor wear behavior results in limited use of mag...With advantages of high specific strength, low elastic module, good damping property et al., the magnesium alloys exhibit great potential applications in aerospace. But poor wear behavior results in limited use of magnesium alloy to static components. In this study, a 2 μm thick coating with 12 sub-layers of CrN and TiN is deposited alternately on the surface of magnesium alloy AZ91 by a novel method of arc-glow plasma depositing to improve its wear resistance. The composition and microstructure of the coating layer are analyzed by means of SEM, XRD and GDS. The friction coefficient is measured by ball on disc rubbing test, and the wear rates are also calculated. The results indicate that the friction coefficient is increased, but the wear rate is dropped sharply as compared with bare metal. The surface hardness is about HK0.01 1400.展开更多
The purpose of this paper is to optimize the process parameter to get the better mechanical properties of friction stir welded AM20 magnesium alloy using Taguchi Grey relational analysis(GRA).The considered process pa...The purpose of this paper is to optimize the process parameter to get the better mechanical properties of friction stir welded AM20 magnesium alloy using Taguchi Grey relational analysis(GRA).The considered process parameters are welding speed,tool rotation speed,shoulder diameter and plunging depth.The experiments were carried out by using Taguchi's L18 factorial design of experiment.The processes parameters were optimized and ranked the parameters based on the GRA.The percentage influence of each process parameter on the weld quality was also quantified.A validation experimental run was conducted using optimal process condition,which was obtained from the analysis,to show the improvement in mechanical properties of the joint.This study also shows the feasibility of the GRA with Taguchi technique for improvement in welding quality of magnesium alloy.展开更多
An attempt was made to improve the surface properties of the AZ91 Mg alloy through surface alloying of a mixture of Al and TiC with the help of TIG arc as heat source.The microstructural evolution of the alloyed layer...An attempt was made to improve the surface properties of the AZ91 Mg alloy through surface alloying of a mixture of Al and TiC with the help of TIG arc as heat source.The microstructural evolution of the alloyed layer on the AZ91 alloy was analysed through SEM and XRD technique.The micro-hardness and the dry sliding wear behaviour were assessed by Vickers micro-hardness tester and pin-on-disc wear test setup,respectively.It is revealed that almost uniform alloyed layer forms on the AZ91 alloy substrate for a specific current and scan speed employed in the present experiments.The alloyed layer exhibits hardness value up to 305 HV0.25,and almost negligible wear as compared to the as-received AZ91 alloy substrate.展开更多
The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the m...The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the micro-hardness of HAZ rises at the beginning and then decreases with increasing of t8/5 , whereas the impact toughness presents reverse trend. The distribution of precipitates in substrate has great influence on the impact toughness of HAZ. When the t8/5 is 40 s, chain-like precipitates lower the impact toughness of HAZ seriously.展开更多
(CrFeCoNi)high-entropy alloy(HEA)was reinforced with various contents of WC particles from 5 wt%to 20 wt%,and prepared by powder metallurgy.The mixed powders were compacted under 700 MPa and then sintered at 1200℃in ...(CrFeCoNi)high-entropy alloy(HEA)was reinforced with various contents of WC particles from 5 wt%to 20 wt%,and prepared by powder metallurgy.The mixed powders were compacted under 700 MPa and then sintered at 1200℃in a vacuum furnace for 90 min.Density,phase composition,and microstructure of sintered samples were investigated.Hardness,compressive strength,wear resistance and coefficient of thermal expansion(CTE)were estimated.The results revealed the improvement of the density with the addition of WC.XRD results revealed the formation of new FCC chromium carbide phases.Scanning electron microscopy(SEM)results show a good distribution of the carbide phases over the alloy matrix.The CTE was decreased gradually by increasing the WC content.Compressive strength was improved by WC addition.A mathematical model was established to predict the behavior of the strength of the HEA samples.The hardness of the investigated HEAs was increased gradually with the increasing of WC content about 20.35%.Also,the wear rate of HEA without WC is 1.70×10^(−4)mm^(3)/(N·m),which is approximately 4.5 times the wear rate of 20 wt%WC HEA(3.81×10^(−5)mm^(3)/(N·m)),which means that wear resistance was significantly improved with the increase of WC content.展开更多
Tungsten inert gas(TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some d...Tungsten inert gas(TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some defects occur during TIG welding like micro-crack, coarse grain structure, and porosity. To improve these defects, the TIG welded joint is processed using friction stir processing(FSP).This paper presents the effect of friction stir processing on TIG welding with filler ER4043 and ER 5356 for dissimilar aluminum alloy AA6061 and AA7075. The mechanical characterization, finite element formulation and mathematical equations of heat transfer of TIG + FSP welded joints are investigated using ANSYS Fluent software by adjusting process parameters of FSP. The results show that the maximum compressive residual stress 73 MPa was obtained at the fusion zone(FZ) of the TIG weldment with filler ER4043, whereas minimum compressive residual stress 37 MPa was obtained at stir zone(SZ) of the TIG+ FSP with filler 5356. The maximum heat flux 5.33 × 106 W/m2 and temperature 515C have observed at tool rotation 1600 rpm with a feed rate of 63 mm/min. These results give a satisfactory measure of confidence in the fidelity of the simulation。展开更多
A Fe61Co10Zr5W4B20 bulk metallic glass （BMG） with a diameter of 2 mm was prepared by using copper mould suction casting. The X-ray diffraction （XRD）, differential scanning calorimetry （DSC）, micro-hardness and c...A Fe61Co10Zr5W4B20 bulk metallic glass （BMG） with a diameter of 2 mm was prepared by using copper mould suction casting. The X-ray diffraction （XRD）, differential scanning calorimetry （DSC）, micro-hardness and compression tests were adopted to investigate the structure, thermal stability, especially, the effect of heat treatment on the micro-hardness and compression strength of this BMG. The BMG exhibits micro-hardness of about 1 207 Hv and compression fracture strength of about 1 707.6 MPa. After being annealed below the onset of crystallization temperature, the micro-hardness almost keeps constant. But after being annealed above the peak of crystallization temperature, the micro-hardness increases firstly and then declines gradually with the elongation of annealing time. However, annealed for the same period of time, the micro-hardness will increase with the rise of annealing temperature, while the compression fracture strength will apparently decrease.展开更多
基金financially supported by the China Postdoctoral Science Foundation(No.20110491492)Nature Science Foundation of Jiangxi Province(Nos.20114BAB216017,20114BAB206021)the Science and Technology Project of Jiangxi Department of Education(No.GJJ12035)
文摘In this work,the Sn-58Bi(weight percent) eutectic alloy was directionally solidified at a constant temperature gradient(G = 12 K.mm-1) with different growth rates using a Bridgman type directional solidification furnace.A lamellar microstructure was observed in the Sn-58Bi samples.The lamellar spacing and micro-hardness of longitudinal and transversal sections were measured.The values of lamellar spacing of both longitudinal and transversal sections decrease with an increase in growth rate.The microhardness increases with an increase in the growth rate and decreases with an increase in the lamellar spacing.The dependence of lamellar spacing on growth rate,and micro-hardness on both growth rate and lamellar spacing were obtained by linear regression analysis.The relationships between the lamellar spacing and growth rate,microhardness and growth rate,and micro-hardness and lamellar spacing for transversal and longitudinal sections of Sn-58Bi eutectic alloy were given.The fitted exponent values obtained in this work were compared with the previous similar experimental results and a good agreement was obtained.
文摘Shielded Metal Arc Welding (SMAW) in Ductile Irons (DI) is often required by foundries for practical manufacturing reasons. The mechanical properties of the welded structures are strongly dependent on their HAZ’s width. A model based on the behaviour of the ferritic matrix of high-Si DIs in order to make an approach in measuring their HAZ’s width is developed in this study. A series of thermal treatments on 3.35 and 3.75 wt% Si as-cast DIs and spot SMAWs is applied on these materials. The applied SMAWs are done on non-preheated and preheated samples (150℃ - 300℃). For welding we modify the amperage (100 - 140A). The micro-hardness Vickers changes in the ferrite of the as-cast samples and inside the HAZ of the welded ones can be attributed to the existence of residual stresses (RS) in the ferritic matrix and assist in estimating the HAZ’s width.
文摘Inconel 718 superalloy coating was prepared on a martensitic steel substrate by cold gas dynamic spraying （ CGDS ）. Microstructure and micro-hardness of the coating were characterized by means of scanning electronic microscope （SEM） ,energy dispersive spectrometer （EDS）, and micro-hardness and nano-indentation tests. The results have indicated that the coating＇ s thickness can reach more than 300 um, and there exists a good interfacial cohesion between the coating and the substrate. The quantity and size of the defects at the bottom, middle and top areas increase gradually. There is no significant change to the original microstructure of the Inconel 718 superalloy particle after the process of CGDS ;and an obvious torsional deformation on the particle＇ s profile is produced while little deformation at the center part occurs. The micro-hardness of the coating at the bottom, middle and top areas decreases in turn. Compared with the bottom area, the micro-hardness of the middle and top areas decreases by about 10% and 21%, respectively. The nano-hardness of the coating is much lower than the original particle,which decreases by about 13.5% at the bottom area and 28% at the top area,respectively. The distribution of micro-defects is an important factor to the micro-hardness of the coating.
文摘Objectives: The effect of ceramics construction (press- able, machinable) and corrosion on flexural strength and micro-hardness was studied. Materials & Methods: Two types of ceramics were tested: IPS e-max Press and IPS e-max CAD. Forty samples were constructed and divided into 2 groups according to the type of ceramics. Each group was then subdivided into 2 subgroups. Subgroups 1 were not subjected to corrosion while subgroups 2 were subjected to corro-sion test. Finally each subgroup was divided into 2 classes according to the type of test: biaxial flexural strength, micro-hardness. Results: There was a sig-nificant difference between the two tested ceramics as regard weight loss as IPS e-max CAD recorded less weight loss than IPS e-max Press. As regard the flex-ural strength, IPS e-max CAD recorded significant higher strength than IPS e-max Press. Corroded sam- ples recorded significant lower flexural strength than non-corroded samples for the two tested ceramics. As regard the Vickers micro-hardness test, the results showed significant difference between the two tested ceramics. IPS e-max CAD recorded higher mi-cro-hardness values than IPS e-max Press. The results also showed that the corroded samples recorded no significant micro-hardness values than non- corroded samples for the two tested ceramics. Conclusions: IPS e-max CAD recorded less weight loss weight loss after being subjected to corrosion test than IPS e-max Press. The method of fabrication affected the flexural strength µ-hardness of ceramic as machinable ceramic (e-max CAD) recorded significant higher data than pressable ceramic (e-mas Press). Corrosion decreased the flexural strength of both tested ceramics but had no effect on micro- hardness.
文摘Poly （methyl methacrylate） is widely used as denture base material. During fabrication of a denture, the physical and mechanical properties are influenced by cure condition. Each cure cycle or fabrication technique is attempts to optimize the properties for a given application. The aim of this study was to compare two types of commercially available denture base materials （heat-cure and self-cure） in their mechanical properties. The samples were prepared according to the daily routine work for sample preparation in dental laboratories. After reaching dough stage the mix packed into dumbbell shaped of stainless steel mould and pressed in a hydraulic bench press for 25 mins at room temperature. For heat cure the polymerization cycle was carried out using water bath, while self cure was done at room temperature. The impact strength was evaluated using Charpy impact test. The hardness test was conducted using a calibrated Vickers hardness tester machine. The lowest impact strength was observed in self-cure denture base material （self cure material 6.2 kJ/m^2 while heat cure 12.69 kJ/m^2. It appears that the tendency of heat cure to fracture was lower than self-cure denture base materials. Heat cure denture base material has significantly higher hardness test values than self-cure denture base material. The observed VHN value of the heat-cure was 20.09 g/mm^2 while the self-cure value was 12.7 g/mm^2. This is may be due to the plasticizer effect of residual monomer which was higher in self curing material as reported in previous work. Generally, the heat cure material showed better properties compared to self cure material.
文摘This work is focused to examine the erosive performance of hybrid Palmyra palm leaf stalk fiber(PPLSF)/glass polyester laminate against solid particle bombardment.A hand lay-up method was adopted for the fabricating four piles of five distinct laminates with different stacking order glass and PPLSF layers.Amongst them,one group of pure PPLSF and pure E-glass laminates were fabricated.The hybrid laminates were exposed to high speed stream of solid sand particle at three distinct impact velocities(48,70 and 82 m/s)and four different angles of impingement(30°,45°,60°and 90°).The effect of particle velocity,angle of impingement and stacking order on both wear rate and efficiency were highlighted.The experimental assessment reveals a significant improvement in erosive wear resistance properties due to hybridization of PPLSF with E-glass.Again,the laminates with PPLSF layer as skin and glass as core layer exhibited better erosive wear resistance properties than other types of laminates.Further,a maximum value of erosion at lower velocity(48 m/s)is also noticed at 45°impingement angle.However,at high velocity of impact 70 m/s and 82 m/s,the maximum rate of erosion has been shifted from 45°impact angle to 60°impact angle.The alternation of this semi-ductile character to semi-brittle character is evidenced by analyzing the experimental data.Further to justify the mode of erosion,the eroded surface samples were inspected by scanning electron microscope(SEM).
文摘Ceramic coatings were fabricated on aluminum doped with different concentrations of TiO2 nano-additive. alloy substrates by micro-arc oxidation （MAO） in silicate electrolytes Effects of nano-additive concentration on the structural and mechanical properties of the MAO coatings were analyzed. The results revealed that some nano-particle were incorporated into the resulting coating during the MAO process, while there was a reasonable concentration for the TiO2 nano-additive. With increasing the nano-additive concentration to 3.2 g/L, the adhesion value increased, while mean friction coefficient and mass loss decreased. A further increase of nano-additive deteriorated the adhesion and mean friction coefficient values, which was consistent with the micro-hardness tests.
基金Projects(51371114,51501112,51504151)supported by the National Natural Science Foundation of ChinaProject(2012CB619600)supported by the National Basic Research Program of ChinaProject(SAMC14-JS-15-047)supported by the National Engineering and Research Center for Commercial Aircraft Manufacturing,China
文摘Solid carburization was employed to improve the hardness of Ti-6Al-4V alloy and （TiB＋La2O3）/Ti composite. The samples wrapped in graphite powder were placed in sealed quartz tubes, followed by solid carburization at 1227 K for 24 h. Microstructure and phase analysis indicated that TiC reinforcements and Ti-C solid solutions were introduced after solid carburization. Moreover, the volume fraction of equiaxedα-Ti phase in diffusion layer decreased obviously with increasing sample depth. Hardness testing results indicated that both the carburized surfaces performed significant improvement of about 100% in micro-hardness compared with untreated materials. The variation of carbon contents with increasing sample depth resulted in a hardened layer of 300 μm in the carburized samples. Meanwhile, slight influence on the internal microstructure and hardness indicated that solid carburization was an effective method in strengthening the surface of titanium alloy and titanium matrix composite.
基金Project (201191107) supported by Science and Technology Plan of Xinjiang,China
文摘Target made of 2519-T87 aluminum alloy was obliquely impacted by a projectile. Microstructural evolution around the crater was investigated by optical microscopy （OM）, transmission electron microscopy （TEM）, and electron backscattered diffraction （EBSD）. The micro-hardness distribution near the crater after impact was studied. The results indicate that at the entering stage, the amount of adiabatic shear band （ASB） is the most, and the precipitates are as fine as those of the target material; the micro-hardness is higher than that at the other stages. At the stable-running stage, the amount of ASB reduces as the micro-bands increase; the precipitates tend to coarsen, which leads to the decrease of the micro-hardness. At the leaving stage, there is a large amount of micro-bands; the precipitates are refined, and the micro-hardness is higher than that at the stable-running stage. The difference in the micro-hardness of the impact stages is due to work hardening and precipitate coarsening, which is caused by adiabatic temperature rise in the alloy.
基金Project (51071066) supported by by the National Natural Science Foundation of ChinaProject (531107040029) supported by the Fundamental Research Fund for the Central Universities,ChinaProject supported by the Development of Youth Teachers of Hunan University,China
文摘The plasma electrolytic oxidation（PEO） coatings on zircaloy？4 alloy were prepared in silicate,phosphate and pyrophosphate electrolyte systems or their combination by DC current regime.The proper processing parameters were determined and the coatings were evaluated by electrochemistry technique,micro-hardness,SEM and XRD.The results show that the coating prepared in pure silicate system is uneven and after the addition of phosphate solution,the homogeneity of the coating is still poor.The coating prepared in pure pyrophosphate electrolyte system is homogeneous,but its hardness value is low.After the addition of silicate into the pyrophosphate electrolytic system,both the uniformity and hardness of the coating are improved.The XRD results show that the phase compositions are m-ZrO2 and t-ZrO2,the addition of silicate is beneficial to the formation of t-ZrO2.The results of polarization curves show that the coatings prepared in pyrophosphate and the mixture of pyrophosphate and silicate have better corrosion resistance.
文摘Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.
基金supported by the Award Fund for Outstanding Young Scientist in Shandong Province, China (No. BS2011CL004)
文摘Mg86.33Ni13.67-xYx(x=0, 1, 3, 6, 10) amorphous alloys were obtained by single-roller melt-spinning technique and the effect of Y addition on the glass forming ability(GFA), crystallization and micro-hardness of Mg-Ni alloys were studied. The results show that the GFA of Mg86.33Ni13.67-xYx(x=0, 1, 3, 6, 10) is improved successfully with the Y addition. The highest GFA appeares at x=6, while the reduced glass transition temperature (Trg) is 0.5225 and the supercooled liquid region(ΔTx) is 42.06 K; the position of the main diffraction halo is different for the alloys, and the maximum of the main diffraction halo of alloys with x=0, 1, 3 corresponds to the main peaks of a metastable fcc-Mg6Ni or fcc-Mg6Ni + Ni-Y intermetallic phases, and for the alloys with x=6, 10, it corresponds to Mg-Y and Ni-Y intermetallic phases; the micro-hardness of the alloys is improved with Y additions, and the highest micro-hardness is obtained at x=6 at.%, which is 960 MPa.
基金Projects 50535050 supported by the National Natural Science Foundation of ChinaNCET-06-0479 by the Program for New Century Excellent Talents in University of China
文摘To study the effect of electrolytic concentration,bioactive ceramic films containing Ca and P on the surface of the Ti6Al4V alloy were prepared by micro-arc oxidation(MAO) in aqueous solutions of different concentrations.Composition,micro-morphology,wettability of the films and their corrosion behavior in a Hank's SBF were studied.Our experimental results show that the film is mainly composed of anatase,rutile and amorphous phases.With an increase in electrolytic concentration,the ratio of rutile in films enlarge and small amounts of calcium phosphate(Ca3(PO4)2) and hydroxyapatite(HA) appear.The number of micropores in films increases but their dimensions decrease and their porosities increase slightly.As the surface roughness of MAO film increases with concentration,the wettablility of the oxide film improves continually,while micro-hardness increases at first and then decreases.MAO treatment clearly improves the corrosion resistance of substrates in a Hank's SBF.
基金Science foundation of Shanxi province, China (20041065)
文摘With advantages of high specific strength, low elastic module, good damping property et al., the magnesium alloys exhibit great potential applications in aerospace. But poor wear behavior results in limited use of magnesium alloy to static components. In this study, a 2 μm thick coating with 12 sub-layers of CrN and TiN is deposited alternately on the surface of magnesium alloy AZ91 by a novel method of arc-glow plasma depositing to improve its wear resistance. The composition and microstructure of the coating layer are analyzed by means of SEM, XRD and GDS. The friction coefficient is measured by ball on disc rubbing test, and the wear rates are also calculated. The results indicate that the friction coefficient is increased, but the wear rate is dropped sharply as compared with bare metal. The surface hardness is about HK0.01 1400.
基金The authors acknowledge the Science and Engineering Research Board,Department of Science and Technology,India,for funding the present research work[grant number SERB/F/2767/2012-13].
文摘The purpose of this paper is to optimize the process parameter to get the better mechanical properties of friction stir welded AM20 magnesium alloy using Taguchi Grey relational analysis(GRA).The considered process parameters are welding speed,tool rotation speed,shoulder diameter and plunging depth.The experiments were carried out by using Taguchi's L18 factorial design of experiment.The processes parameters were optimized and ranked the parameters based on the GRA.The percentage influence of each process parameter on the weld quality was also quantified.A validation experimental run was conducted using optimal process condition,which was obtained from the analysis,to show the improvement in mechanical properties of the joint.This study also shows the feasibility of the GRA with Taguchi technique for improvement in welding quality of magnesium alloy.
文摘An attempt was made to improve the surface properties of the AZ91 Mg alloy through surface alloying of a mixture of Al and TiC with the help of TIG arc as heat source.The microstructural evolution of the alloyed layer on the AZ91 alloy was analysed through SEM and XRD technique.The micro-hardness and the dry sliding wear behaviour were assessed by Vickers micro-hardness tester and pin-on-disc wear test setup,respectively.It is revealed that almost uniform alloyed layer forms on the AZ91 alloy substrate for a specific current and scan speed employed in the present experiments.The alloyed layer exhibits hardness value up to 305 HV0.25,and almost negligible wear as compared to the as-received AZ91 alloy substrate.
文摘The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the micro-hardness of HAZ rises at the beginning and then decreases with increasing of t8/5 , whereas the impact toughness presents reverse trend. The distribution of precipitates in substrate has great influence on the impact toughness of HAZ. When the t8/5 is 40 s, chain-like precipitates lower the impact toughness of HAZ seriously.
文摘(CrFeCoNi)high-entropy alloy(HEA)was reinforced with various contents of WC particles from 5 wt%to 20 wt%,and prepared by powder metallurgy.The mixed powders were compacted under 700 MPa and then sintered at 1200℃in a vacuum furnace for 90 min.Density,phase composition,and microstructure of sintered samples were investigated.Hardness,compressive strength,wear resistance and coefficient of thermal expansion(CTE)were estimated.The results revealed the improvement of the density with the addition of WC.XRD results revealed the formation of new FCC chromium carbide phases.Scanning electron microscopy(SEM)results show a good distribution of the carbide phases over the alloy matrix.The CTE was decreased gradually by increasing the WC content.Compressive strength was improved by WC addition.A mathematical model was established to predict the behavior of the strength of the HEA samples.The hardness of the investigated HEAs was increased gradually with the increasing of WC content about 20.35%.Also,the wear rate of HEA without WC is 1.70×10^(−4)mm^(3)/(N·m),which is approximately 4.5 times the wear rate of 20 wt%WC HEA(3.81×10^(−5)mm^(3)/(N·m)),which means that wear resistance was significantly improved with the increase of WC content.
文摘Tungsten inert gas(TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some defects occur during TIG welding like micro-crack, coarse grain structure, and porosity. To improve these defects, the TIG welded joint is processed using friction stir processing(FSP).This paper presents the effect of friction stir processing on TIG welding with filler ER4043 and ER 5356 for dissimilar aluminum alloy AA6061 and AA7075. The mechanical characterization, finite element formulation and mathematical equations of heat transfer of TIG + FSP welded joints are investigated using ANSYS Fluent software by adjusting process parameters of FSP. The results show that the maximum compressive residual stress 73 MPa was obtained at the fusion zone(FZ) of the TIG weldment with filler ER4043, whereas minimum compressive residual stress 37 MPa was obtained at stir zone(SZ) of the TIG+ FSP with filler 5356. The maximum heat flux 5.33 × 106 W/m2 and temperature 515C have observed at tool rotation 1600 rpm with a feed rate of 63 mm/min. These results give a satisfactory measure of confidence in the fidelity of the simulation。
基金Supported by the National Natural Science Foundation of China (Nos.50971046, 50771037, 50371020)the Combination Projects for Guangdong Province and the Ministry of Education (No.2011B090400485)Doctoral Foundation of Guangdong University of Technology(No.093046)
文摘A Fe61Co10Zr5W4B20 bulk metallic glass （BMG） with a diameter of 2 mm was prepared by using copper mould suction casting. The X-ray diffraction （XRD）, differential scanning calorimetry （DSC）, micro-hardness and compression tests were adopted to investigate the structure, thermal stability, especially, the effect of heat treatment on the micro-hardness and compression strength of this BMG. The BMG exhibits micro-hardness of about 1 207 Hv and compression fracture strength of about 1 707.6 MPa. After being annealed below the onset of crystallization temperature, the micro-hardness almost keeps constant. But after being annealed above the peak of crystallization temperature, the micro-hardness increases firstly and then declines gradually with the elongation of annealing time. However, annealed for the same period of time, the micro-hardness will increase with the rise of annealing temperature, while the compression fracture strength will apparently decrease.
