In this study,a low-capacity single-screw cooking extruder for the manufacture of expanded snacks was designed based on theoretical models and guided operating data and practices of existing cooking extruders.Construc...In this study,a low-capacity single-screw cooking extruder for the manufacture of expanded snacks was designed based on theoretical models and guided operating data and practices of existing cooking extruders.Construction was carried out using locally available engineering materials in modest machine shops satisfying sanitary design criteria and tested using blends of cassava and defatted soybean flour.The extruder developed has throughput,screw speed,barrel diameter,length-to-diameter ratio and power requirement of 13.0 kg/h,200 rpm,40 mm,12 and 1.908 kW,respectively.The cost of the extruder developed was estimated N650,000 in 2016.Extrudates had expansion ratio and trypsin inhibitor reduction which ranged from 1.82 to 2.98 and 61.07%to 87.93%,respectively,across all treatments.This study demonstrates that a low-capacity and affordable experimental single-screw extruder can be designed and built domestically which can be scaled-up for pilot and industrial applications for the production of expanded snacks.展开更多
The 3 D non isothermal flow of non Newtonian viscous polymer melt in a co rotating twin screw extruder is modeled. The distributions of the velocity, temperature, pressure and the viscous dissipation in the fl...The 3 D non isothermal flow of non Newtonian viscous polymer melt in a co rotating twin screw extruder is modeled. The distributions of the velocity, temperature, pressure and the viscous dissipation in the flow domain are presented by using a fluid dynamics analysis package (Polyflow). The numerical results show that the temperatures are high in the intermeshing region and on the screw surface, the maximum pressure and the minimum pressure occur in the intermeshing region, and the flow rate is almost proportional to the screw speed.展开更多
Three-dimension isothermal flows of polymer melt in the kneading blocks of triangularly-arranged and parallelly-arranged intermeshing co-rotating three-screw extruders are simulated using the finite element package PO...Three-dimension isothermal flows of polymer melt in the kneading blocks of triangularly-arranged and parallelly-arranged intermeshing co-rotating three-screw extruders are simulated using the finite element package POLYFLOW. Based on the velocity fields calculated, the particle trajectories in both machines are visualized using particle tracking technique. The numerical results indicate that the flow patterns in three-screw extruders are similar to those in twin-screw extruders. The triangularly-arranged three-screw extruder has the largest pumping capacity and also the highest extrusion stability in terms of flowrate fluctuation with screw rotation. The instantaneous mixing and cumulative residence time distribution （RTD） characteristics are also analyzed and compared with traditional intermeshing co-rotating twin-screw extruders. It is shown that the start section of the cumulative RTD curve for the triangularly-arranged machine has a small shoulder, which is attributed to the faster flow in the central region of this type of extruder.展开更多
In order to facilitate the teaching of industrial processes and experiments on the twin-screw extruder control debugging,and be closer to the actual testing,to reduce the debugging costs and the risk of debugging proc...In order to facilitate the teaching of industrial processes and experiments on the twin-screw extruder control debugging,and be closer to the actual testing,to reduce the debugging costs and the risk of debugging process,the paper designs a hardware-in-loop simulation of twin-screw extruder experiment system which is closer to scene,low cost and high safety.The system through the establishment of twin-screw extruder’s mathematical model on computer to simulate the realistic system and there is hardware practicality in the computer simulation loop.The hardware based on C8051F020 can operate in the simulation loop in real time.In computer software design, we desigh man-machine interface that is intuitive and easy to operate,can reflect twin-screw extruder main operation information vividly.Finally,twin-screw extruder’s 3 heater temperature mathematical model and PID incremental control algorithm are presented.展开更多
The Swift effect of Mg alloy is sensitive to initial texture.However,dislocation slip is the main deformation mechanism during torsion of Mg alloy.The underlying relation of Swift effect and dislocation slip is still ...The Swift effect of Mg alloy is sensitive to initial texture.However,dislocation slip is the main deformation mechanism during torsion of Mg alloy.The underlying relation of Swift effect and dislocation slip is still not clarified.The effect of stress state and pre-straining on Swift effect was studied experimentally during free-end torsion for an extruded AZ31 alloy.The free-end torsion was performed with axial tension and compression stress which is lower than yield stress.It is found that the transition of axial deformation from contraction to elongation occurs when the axial stress changes from negative to positive.The pre-dislocations introduced by pre-tension promote axial shortening during torsion.While the pre-twins introduced by pre-compression are inhibition of axial shortening.The change of axial deformation is attributed to competition between twinning and prismatic slip.The axial shortening of extruded Mg alloy is generated by tensile twinning leading to c-axis strain.In contrast,the axial elongation can be generated by the activation of prismatic slip.The magnitude of axial strain generated by twinning is larger than that by prismatic slip.Moreover,the occurrence of detwinning results in axial elongation at low shear strain.展开更多
文摘In this study,a low-capacity single-screw cooking extruder for the manufacture of expanded snacks was designed based on theoretical models and guided operating data and practices of existing cooking extruders.Construction was carried out using locally available engineering materials in modest machine shops satisfying sanitary design criteria and tested using blends of cassava and defatted soybean flour.The extruder developed has throughput,screw speed,barrel diameter,length-to-diameter ratio and power requirement of 13.0 kg/h,200 rpm,40 mm,12 and 1.908 kW,respectively.The cost of the extruder developed was estimated N650,000 in 2016.Extrudates had expansion ratio and trypsin inhibitor reduction which ranged from 1.82 to 2.98 and 61.07%to 87.93%,respectively,across all treatments.This study demonstrates that a low-capacity and affordable experimental single-screw extruder can be designed and built domestically which can be scaled-up for pilot and industrial applications for the production of expanded snacks.
文摘The 3 D non isothermal flow of non Newtonian viscous polymer melt in a co rotating twin screw extruder is modeled. The distributions of the velocity, temperature, pressure and the viscous dissipation in the flow domain are presented by using a fluid dynamics analysis package (Polyflow). The numerical results show that the temperatures are high in the intermeshing region and on the screw surface, the maximum pressure and the minimum pressure occur in the intermeshing region, and the flow rate is almost proportional to the screw speed.
文摘Three-dimension isothermal flows of polymer melt in the kneading blocks of triangularly-arranged and parallelly-arranged intermeshing co-rotating three-screw extruders are simulated using the finite element package POLYFLOW. Based on the velocity fields calculated, the particle trajectories in both machines are visualized using particle tracking technique. The numerical results indicate that the flow patterns in three-screw extruders are similar to those in twin-screw extruders. The triangularly-arranged three-screw extruder has the largest pumping capacity and also the highest extrusion stability in terms of flowrate fluctuation with screw rotation. The instantaneous mixing and cumulative residence time distribution （RTD） characteristics are also analyzed and compared with traditional intermeshing co-rotating twin-screw extruders. It is shown that the start section of the cumulative RTD curve for the triangularly-arranged machine has a small shoulder, which is attributed to the faster flow in the central region of this type of extruder.
文摘In order to facilitate the teaching of industrial processes and experiments on the twin-screw extruder control debugging,and be closer to the actual testing,to reduce the debugging costs and the risk of debugging process,the paper designs a hardware-in-loop simulation of twin-screw extruder experiment system which is closer to scene,low cost and high safety.The system through the establishment of twin-screw extruder’s mathematical model on computer to simulate the realistic system and there is hardware practicality in the computer simulation loop.The hardware based on C8051F020 can operate in the simulation loop in real time.In computer software design, we desigh man-machine interface that is intuitive and easy to operate,can reflect twin-screw extruder main operation information vividly.Finally,twin-screw extruder’s 3 heater temperature mathematical model and PID incremental control algorithm are presented.
基金Financial support from the projects by the NSFC(51771166)the Hebei Natural Science Foundation(E2019203452,E2021203011)+4 种基金the central government guiding local science and technology development(216Z1001G)the talent project of human resources and social security department of Hebei province(A202002002)the key project of department of education of Hebei province(ZD2021107)Graduate Innovation Program of Hebei province(CXZZBS2020053)The work was supported by the State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(P2020-013).
文摘The Swift effect of Mg alloy is sensitive to initial texture.However,dislocation slip is the main deformation mechanism during torsion of Mg alloy.The underlying relation of Swift effect and dislocation slip is still not clarified.The effect of stress state and pre-straining on Swift effect was studied experimentally during free-end torsion for an extruded AZ31 alloy.The free-end torsion was performed with axial tension and compression stress which is lower than yield stress.It is found that the transition of axial deformation from contraction to elongation occurs when the axial stress changes from negative to positive.The pre-dislocations introduced by pre-tension promote axial shortening during torsion.While the pre-twins introduced by pre-compression are inhibition of axial shortening.The change of axial deformation is attributed to competition between twinning and prismatic slip.The axial shortening of extruded Mg alloy is generated by tensile twinning leading to c-axis strain.In contrast,the axial elongation can be generated by the activation of prismatic slip.The magnitude of axial strain generated by twinning is larger than that by prismatic slip.Moreover,the occurrence of detwinning results in axial elongation at low shear strain.
