Lower surface roughness and sharper cutting edge are beneficial for improving the machining quality of the cut?ting tool, while coatings often deteriorate them. Focusing on the diamond coated WC?Co milling cutter, the...Lower surface roughness and sharper cutting edge are beneficial for improving the machining quality of the cut?ting tool, while coatings often deteriorate them. Focusing on the diamond coated WC?Co milling cutter, the abrasive flow machining(AFM) is selected for reducing the surface roughness and sharpening the cutting edge. Comparative cutting tests are conducted on di erent types of coated cutters before and after AFM, as well as uncoated WC?Co one, demonstrating that the boron?doped microcrystalline and undoped fine?grained composite diamond coated cutter after the AFM(AFM?BDM?UFGCD) is a good choice for the finish milling of the 6063 Al alloy in the present case, because it shows favorable machining quality close to the uncoated one, but much prolonged tool lifetime. Besides, compared with the micro?sized diamond films, it is much more convenient and e cient to finish the BDM?UFGCD coated cutter covered by nano?sized diamond grains, and resharpen its cutting edge by the AFM, owing to the lower initial surface roughness and hardness. Moreover, the boron incorporation and micro?sized grains in the underly?ing layer can enhance the film?substrate adhesion, avoid the rapid film removal in the machining process, and thus maximize the tool life(1040 m, four times more than the uncoated one). In general, the AFM is firstly proposed and discussed for post?processing the diamond coated complicated cutting tools, which is proved to be feasible for improving the cutting performance展开更多
An approach is presented to characterize the stress response of workpiece in hard machining, accounted for the effect of the initial workpiece hardness, temperature, strain and strain rate on flow stress. AISI H13 wor...An approach is presented to characterize the stress response of workpiece in hard machining, accounted for the effect of the initial workpiece hardness, temperature, strain and strain rate on flow stress. AISI H13 work tool steel was chosen to verify this methodology. The proposed flow stress model demonstrates a good agreement with data collected from published experiments. Therefore, the proposed model can be used to predict the corresponding flow stress-strain response of AISI H13 work tool steel with variation of the initial workpiece hardness in hard machining.展开更多
An analysis of the hydromagnetic free convective flow past a vertical infinite porous plate in a rotating fluid is carried out. The temperatures involved are assumed to be very large so that the radiative heat transfe...An analysis of the hydromagnetic free convective flow past a vertical infinite porous plate in a rotating fluid is carried out. The temperatures involved are assumed to be very large so that the radiative heat transfer is significant, which renders the problem very non-linear even on the assumption of a differential approximation for the radiative flux. The temperature and velocity fields are computed using a generic software tool based on the Nakamura finite difference scheme. The genericity of the software tool is in the sense that it is a common solution to the category of time dependent laminar fluid flows expressed in one spatial coordinate. The input equations, together with other relevant parameters, are transformed into postfix code which will be farther interpreted in the computation process. The influence of the various parameters entering into the problem is shown graphically followed by a discussion of results.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51275302)China Postdoctoral Science Foundation Special Funded Project(Grant No.2016T90370)China Postdoctoral Science Foundation(Grant No.2015M580327)
文摘Lower surface roughness and sharper cutting edge are beneficial for improving the machining quality of the cut?ting tool, while coatings often deteriorate them. Focusing on the diamond coated WC?Co milling cutter, the abrasive flow machining(AFM) is selected for reducing the surface roughness and sharpening the cutting edge. Comparative cutting tests are conducted on di erent types of coated cutters before and after AFM, as well as uncoated WC?Co one, demonstrating that the boron?doped microcrystalline and undoped fine?grained composite diamond coated cutter after the AFM(AFM?BDM?UFGCD) is a good choice for the finish milling of the 6063 Al alloy in the present case, because it shows favorable machining quality close to the uncoated one, but much prolonged tool lifetime. Besides, compared with the micro?sized diamond films, it is much more convenient and e cient to finish the BDM?UFGCD coated cutter covered by nano?sized diamond grains, and resharpen its cutting edge by the AFM, owing to the lower initial surface roughness and hardness. Moreover, the boron incorporation and micro?sized grains in the underly?ing layer can enhance the film?substrate adhesion, avoid the rapid film removal in the machining process, and thus maximize the tool life(1040 m, four times more than the uncoated one). In general, the AFM is firstly proposed and discussed for post?processing the diamond coated complicated cutting tools, which is proved to be feasible for improving the cutting performance
基金supported by the Jiangxi Provincial Natural Science Foundation of China(No.550067)Jiangxi Provincial Education Commission Foundation(No.2005-26).
文摘An approach is presented to characterize the stress response of workpiece in hard machining, accounted for the effect of the initial workpiece hardness, temperature, strain and strain rate on flow stress. AISI H13 work tool steel was chosen to verify this methodology. The proposed flow stress model demonstrates a good agreement with data collected from published experiments. Therefore, the proposed model can be used to predict the corresponding flow stress-strain response of AISI H13 work tool steel with variation of the initial workpiece hardness in hard machining.
文摘An analysis of the hydromagnetic free convective flow past a vertical infinite porous plate in a rotating fluid is carried out. The temperatures involved are assumed to be very large so that the radiative heat transfer is significant, which renders the problem very non-linear even on the assumption of a differential approximation for the radiative flux. The temperature and velocity fields are computed using a generic software tool based on the Nakamura finite difference scheme. The genericity of the software tool is in the sense that it is a common solution to the category of time dependent laminar fluid flows expressed in one spatial coordinate. The input equations, together with other relevant parameters, are transformed into postfix code which will be farther interpreted in the computation process. The influence of the various parameters entering into the problem is shown graphically followed by a discussion of results.
