Surface Preparation is very important in adhesive b on ding of spray coatings to the surface of a work piece. The common practice is gr it-blasting of the surface before subjecting it to the spray coating process. In ...Surface Preparation is very important in adhesive b on ding of spray coatings to the surface of a work piece. The common practice is gr it-blasting of the surface before subjecting it to the spray coating process. In this study, grit-blasting of an AISI 4130 steel (of different heat treatmen ts) with Al 2O 3 particles was studied. Various grit-blasting parameters such as blasting particle size, the distance between blasting nozzle and the work pi ece (25, 30 and 40 cm.), blasting pressure (3,4,5,6 and 7 bars), blasting time ( 3, 6 and 10 seconds), and the blasting angle (45° and 90°) were examined in or der to find the optimum roughness. The mean roughness (Ra) of the grit-blasted surfaces were measured and the vari ations of the roughness with respect to the above mentioned variables were studi ed. The results show that by increasing blasting time, surface roughness increas es up to a maximum and then slightly decreases it with further duration of t he process. On the other hand a lengthy blasting causes some undesirable results such as an increase in residual particles between surface irregularities. There fore an optimum blasting time is of great importance. Increasing the blasting pr essure also provides a rougher surface, but in grit blasting of harder specimens the surface roughness decreases when the pressure reaches a certain limit. About the blasting angle, it was noticed that an angle of 45° results in less r esidual particles between the surface irregularities, in comparison to the angle of 90°. After grit-blasting, the specimens were plasma spray coated with 80% ZrO 2-20 % Y 2O 3 powder. The adhesive strength of the coating to the substrate was the n measured according to the DIN 50160 standard. The results show that for a certain base metal, the adhesive strength is directl y related to the surface roughness of the base material. Residual particles afte r grit-blasting the surface of the specimens can also have a strong deteriorati ng effect on adhesive strength. Finally, it was shown that the hardness of the b ase material had a direct effect on the adhesive strength of the sprayed coating s.展开更多
Understanding the hydrate adhesion is important to tackling hydrate accretion in petro-pipelines.Herein,the relationship between the Tetrahydrofuran(THF)hydrate adhesion strength(AS)and surface stiffness on elastic co...Understanding the hydrate adhesion is important to tackling hydrate accretion in petro-pipelines.Herein,the relationship between the Tetrahydrofuran(THF)hydrate adhesion strength(AS)and surface stiffness on elastic coatings is systemically examined by experimental shear force measurements and theoretical methods.The mechanical factor-elastic modulus of the coatings greatly dictates the hydrate AS,which is explained by the adhesion mechanics theory,beyond the usual factors such as wettability and structural roughness.Moreover,the hydrate AS increases with reducing the thickness of the elastic coatings,resulted from the decrease of the apparent surface elastic modulus.The effect of critical thickness for the elastic materials with variable elastic modulus on the hydrate AS is also revealed.This study provides deep perspectives on the regulation of the hydrate AS by the elastic modulus of elastic materials,which is of significance to design anti-hydrate surfaces for mitigation of hydrate accretion in petro-pipelines.展开更多
Natural gas hydrate(NGH)can cause pipeline blockages during the transportation of oil and gas under high pressures and low temperatures.Reducing hydrate adhesion on pipelines is viewed as an efficient way to prevent N...Natural gas hydrate(NGH)can cause pipeline blockages during the transportation of oil and gas under high pressures and low temperatures.Reducing hydrate adhesion on pipelines is viewed as an efficient way to prevent NGH blockages.Previous studies suggested the water film can greatly increase hydrate adhesion in gas-dominant system.Herein,by performing the molecular dynamics simulations,we find in water-dominant system,the water film plays different roles in hydrate deposition on Fe and its corrosion surfaces.Specifically,due to the strong affinity of water on Fe surface,the deposited hydrate cannot convert the adsorbed water into hydrate,thus,a water film exists.As water affinities decrease(Fe>Fe_(2)O_(3)>FeO>Fe_(3)O_(4)),adsorbed water would convert to amorphous hydrate on Fe_(2)O_(3)and form the ordered hydrate on FeO and Fe_(3)O_(4)after hydrate deposition.While absorbed water film converts to amorphous or to hydrate,the adhesion strength of hydrate continuously increases(Fe<Fe_(2)O_(3)<FeO<Fe_(3)O_(4)).This is because the detachment of deposited hydrate prefers to occur at soft region of liquid layer,the process of which becomes harder as liquid layer vanishes.As a result,contrary to gas-dominant system,the water film plays the weakening roles on hydrate adhesion in water-dominant system.Overall,our results can help to better understand the hydrate deposition mechanisms on Fe and its corrosion surfaces and suggest hydrate deposition can be adjusted by changing water affinities on pipeline surfaces.展开更多
Ultra-high molecular weight polyethylene(UHMWPE)fiber is a new kind of high-performance fiber.Due to its excellent physical and chemical characteristics,it is widely used in various fields.However,the surface UHMWPE f...Ultra-high molecular weight polyethylene(UHMWPE)fiber is a new kind of high-performance fiber.Due to its excellent physical and chemical characteristics,it is widely used in various fields.However,the surface UHMWPE fiber is smooth and demonstrates no-polar groups.The weak interfacial adhesion between fiber and resin seri-ously restricts the applications of UHMWPE fiber.Therefore,the surface modification treatments of UHMWPE fiber are used to improve the interfacial adhesion strength.The modified method by adding nanomaterials elu-cidates the easy fabrication,advanced equipment and proper technology.Thus,the progress of UHMWPE nanocomposite fibers prepared via adding various nanofillers are reviewed.Meanwhile,the effects of other various methods on surface modification are also reviewed.This work advances the various design strategies about nano technologies on improving interfacial adhesion performance via treatment methodologies.展开更多
The reliability of the coated industry components demands ideal fatigue properties of the coating,and it is mainly determined by the performance of the interfaces.In this study,pulsed magnetic treatment(PMT)was applie...The reliability of the coated industry components demands ideal fatigue properties of the coating,and it is mainly determined by the performance of the interfaces.In this study,pulsed magnetic treatment(PMT)was applied to the thermal sprayed WC-10Co4Cr coating,and the fatigue lifetime of the coated bolt increased by 219.82%under an imitation of the operating mode condition.Scratch tests further proved that both the adhesion and cohesion strength were improved after PMT,and they benefit from the interface strengthening effects.The formation of coherent WC/Co interfaces was characterized by in-situ transmission electron microscopy(TEM),and the molecular dynamic simulations indicate that the work of separation of these interfaces is much higher than the original disordered ones.Residual stress was relaxed and distributed more homogeneously after PMT,and it mainly contributes to the coating/substrate strengthening.This work provides a new post-treatment method focusing on the interfaces in the WC-based coating and gives insight into its mechanism so that it is hopeful to be applied to other kinds of coatings.展开更多
Diamond-coated tools were fabricated using Co-cemented carbide inserts as substrates by the electronically aided hot filament chemical vapor deposition (EACVD). An amount of additive in an acid solution was used to pr...Diamond-coated tools were fabricated using Co-cemented carbide inserts as substrates by the electronically aided hot filament chemical vapor deposition (EACVD). An amount of additive in an acid solution was used to promote the Co etching of the substrate surface. The surface of the WC-Co substrate was decarburized by microwave plasma with Ar-H 2 gas. Effect of the new substrate pretreatment on the adhesion of diamond films was investigated. A boron-doped solution was brushed on the tool surface to diffuse boron into the substrates during diamond deposition. A new process was used to lower the surface roughness of diamond thin films by appropriately controlling deposition parameters. It consists of a composite diamond film chemical vapor deposition procedure including first the deposition of the rough polycrystalline diamond and then the fine-grained diamond. The research results show that the pretreatment including both Co etching in acid solution and Ar-H 2 etching decarburization by microwave plasma is an effective method to enhance adhesive strength. An adequate amount of boron dopant solution can effectively suppress the cobalt diffusion to the surface and avoid the catalytic effect of Co at the high temperature. The composite film CVD process can deposit smooth diamond films with low surface roughness. It is of great significance for improvement of the cutting performances of diamond-coated tools using the above new technology to deposit diamond coatings with the low surface roughness and high adhesive strength on WC-Co substrates.展开更多
The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloy...The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloys in body fluids limits its biomedical applications.In this direction,surface modification and coating are explored as appropriate strategies to mode the degradation rate of Mg alloys.The constituents of bioactive glass(BG)provide strength,bio-inertness and bone bonding capability.Hence,researchers have explored the coating of BG on Mg alloys and investigated chemical,mechanical and biological properties of the coated alloys.In this review,we have made an attempt to compile the literature works done on the coating of BG on Mg alloys and its features.Underlying interfacial aspects of the coated substrates towards the degradation behavior are highlighted.The way forward to further improve the coating characteristics of BG coated Mg alloys are remarked.展开更多
Surface modification for improving corrosion resistance of Mg alloys is highly demanded for degradable orthopedic and cardiovascular devices.The research reports the design and development of TiO_(2)–HA composite and...Surface modification for improving corrosion resistance of Mg alloys is highly demanded for degradable orthopedic and cardiovascular devices.The research reports the design and development of TiO_(2)–HA composite and novel TiO_(2)–HA–PCL hybrid coating belonging to the unique class of inorganic organic hybrid with striking features that are explored for the first time in the corrosion resistance of Mg alloys.Sol–gel dip coating combined with non-solvent induced phase separation is used to create the hybrid coating.TiO_(2)–HA–PCL hybrid coating introduces strong hydrogen bonding between TiO_(2)–HA inorganic matrix and PCL organic layer in addition to the Vander wall electrostatic interaction of the later with the Mg substrate which in turn enhance adhesion strength to about 1.5 times of TiO_(2)–HA coating.The corrosion potentials for TiO_(2)–HA–PCL and TiO_(2)–HA were found to be-0.407 V and-1.017 V(vs Ag/Ag Cl),respectively.The current densities of TiO_(2)–HA–PCL and TiO_(2)–HA were found to be 7.31×10^(-8)A/cm^(2)and 4.03×10^(-4)A/cm^(2)respectively.The corrosion resistance of coatings was confirmed by immersion testing by weight loss,pH changes and H_(2)evolution measurements at interval of 7 days till 28 days.The present TiO_(2)–HA–PCL coating in comparison to TiO_(2)–HA coating demonstrate nearly 6%less weight loss.The outcome of the present work was compared with the similar coatings in recent past.The work done ingresses enhancing the corrosion resistance of Mg alloys,which fulfill the dreams of future degradable orthopedic and cardiovascular devices.展开更多
In this study, a new self-healing strategy that can simultaneously recover the corrosion resistance and the adhesion strength of coatings was introduced. The coating was based on a shape memory epoxy resin containing ...In this study, a new self-healing strategy that can simultaneously recover the corrosion resistance and the adhesion strength of coatings was introduced. The coating was based on a shape memory epoxy resin containing ethylene vinyl acetate(EVA) microspheres loaded with Ce(NO_(3))_(3)inhibitors, and was cured at a relatively high temperature to facilitate the fusion of adjacent microspheres for a strengthened self-healing effect. The electrochemical impedance spectroscopy(EIS) and scanning electrochemical microscopy(SECM) results demonstrated that the shape memory effect of epoxy matrix, the filling of molten EVA microspheres as well as the release of Ce(NO_(3))_(3)inhibitors contributed synergistically to suppress the corrosion reaction at the coating damage. After healing, the low frequency impedance modulus of the coatings containing Ce(NO_(3))_(3)-EVA microspheres was three orders of magnitude higher than that of the blank epoxy coating. The adhesion strength of the coatings containing Ce(NO_(3))_(3)-EVA microspheres on the metal substrate was also largely repaired thanks to the strong bonding effect of the EVA microspheres.展开更多
When earth pressure balance (EPB) shield tunnels are constructed through clayey ground, the soil adheres to the cutter, cutterheadand chamber bulkhead due to the high adhesion strength between the steel and the clay, ...When earth pressure balance (EPB) shield tunnels are constructed through clayey ground, the soil adheres to the cutter, cutterheadand chamber bulkhead due to the high adhesion strength between the steel and the clay, thus clogging the shield. To investigatethe influence of different factors on the adhesion strength, this study used montmorillonite, kaolin and mixtures of the two as testsoils. The adhesion strength between the steel and clay is determined with a customized rotary shear apparatus. The results showthat when the consistency index of the soil specimen is less than 1, the adhesion strength between the steel and clay increaseswith the consistency index. As the consistency index decreases, the effect of the normal pressure on the adhesion strength graduallyweakened. As the contact angle of the shear plate increases, thus reducing the hydrophilicity, the adhesion strength decreases. Whenthe soil specimens with different plasticity index values have the same consistency index value, the adhesion strengths are similar.The adhesion strength increases gradually with increasing surface roughness. Based on grey incidence analysis, the order of thefactors affecting the adhesion strength is as follows: normal pressure > consistency index > contact angle > plasticity index ≈ surfaceroughness. The normal pressure, consistency index and contact angle all have important effects on the adhesion strength betweensteel and clay. However, because there are no large differences in the contact angle among the metal materials, the approximateadhesion strength can be calculated by considering the effects of only the normal pressure and consistency index. Themeasures thatare effective for preventing EPB shield clogging are increasing the soil softness and decreasing the hydrophilicity of the cutterheadby applying new materials for the cutters and cutterhead.展开更多
The dynamic processes and characteristics of solid phase diffusion-bonding of interfacial atoms at high tempera-tures and the effect of that on bonding strength of Ni(111)/𝛼-Al 2 O 3(0001)interface were invest...The dynamic processes and characteristics of solid phase diffusion-bonding of interfacial atoms at high tempera-tures and the effect of that on bonding strength of Ni(111)/𝛼-Al 2 O 3(0001)interface were investigated through molecular dynamics.It is shown that atomic diffusion occurs at the Ni/Al 2 O 3 interface in the temperature range from 698 K to 1,098 K,and proceeds mainly from the Ni side to the Al 2 O 3 side.The interface was previously reconstructed by solid bonding below the melting temperature,leading to the amorphization of the interface.Be-sides,the intermetallic complexes such as Al m Ni n(e.g.,AlNi 3),metal oxide NiO and Ni-Al-O bonds were formed gradually during the diffusion process of atoms.The formation mechanisms of the Ni-Al,Ni-O,and Ni-Al-O bonds are revealed.Based on the reconstructed structure,the adhesion effort at the interface is compared.The higher the temperature,the larger the bond number and the higher the interfacial bonding strength.展开更多
To improve the corrosion resistance of key components and ensure the service safety of marine equipment,here we combined femtosecond(fs)laser fabrication and magnetron sputtering deposition to develop micro/nanostruct...To improve the corrosion resistance of key components and ensure the service safety of marine equipment,here we combined femtosecond(fs)laser fabrication and magnetron sputtering deposition to develop micro/nanostructured amorphous TiNbZr films.Analysis of the compositional,microstructural,corrosion,and mechanical properties was conducted.The results showed that the TiNbZr films were amorphous,and spherical TiNbZr nanoparticles uniformly covered the fs laser-induced periodic fringe structure.A complex hierarchical micro/nanostructure was formed that was hydrophobic and showed enhanced adhesion strength.The TiNbZr films deposited on fs laser-treated substrates provided the best corrosion resistance,showing a self-corrosion current density of 116 nA/cm^(2),excellent passive ability,and pitting resistance.The microscratch test revealed that the micro/nanostructures doubled the binding strength of the TiNbZr/316L interface due to the compositional and structural gradients induced by an approximately 20 nm transition layer formed during fs laser processing.This work provides a new method for obtaining anti-corrosion films with a high adhesion strength for marine applications.展开更多
Spherical Gd_(2)Zr_(2)O_(7)hollow powders with a mean size of 8.8μm were fabricated as feedstock for thermal barrier coatings(TBCs)by spray-drying.The single-ceramic-layer(SCL)Gd_(2)Zr_(2)O_(7)TBCs and double-ceramic...Spherical Gd_(2)Zr_(2)O_(7)hollow powders with a mean size of 8.8μm were fabricated as feedstock for thermal barrier coatings(TBCs)by spray-drying.The single-ceramic-layer(SCL)Gd_(2)Zr_(2)O_(7)TBCs and double-ceramic-layer(DCL)Gd_(2)Zr_(2)O_(7)/YSZ TBCs with quasicolumnar structure were successfully fabricated by plasma spray-physical vapor deposition(PS-PVD).Tensile and water-quenching tests were applied to evaluate TBCs performances.The results show that adhesion strength of SCL Gd_(2)Zr_(2)O_(7)TBCs and DCL Gd_(2)Zr_(2)O_(7)/YSZ TBCs is36.5 MPa and 15.4 MPa,respectively.The delamination of SCL Gd_(2)Zr_(2)O_(7)TBCs and DCL Gd_(2)Zr_(2)O_(7)/YSZ TBCs in the tensile test takes place at the middle and bottom of Gd_(2)Zr_(2)O_(7)layer,respectively,due to relatively lower fracture toughness of Gd_(2)Zr_(2)O_(7)layer.After 40 cycles of water-quenching test,DCL Gd_(2)Zr_(2)O_(7)/YSZ TBC surface keeps relatively intact,while SCL Gd_(2)Zr_(2)O_(7)TBC surface shows 20%visible destroyed regions,which demonstrates that DCL Gd_(2)Zr_(2)O_(7)/YSZ TBCs have a better thermal shock resistance than SCL Gd_(2)Zr_(2)O_(7)TBCs.The cracks in the SCL system propagate near thermally grown oxide(TGO)due to thermal mismatch and TGO growing stress,while cracks in the DCL system propagate in the Gd_(2)Zr_(2)O_(7)layer due to its relatively lower fracture toughness.展开更多
Flexible electrode films play critical and fundamental roles in the successful development of flexible electronic devices. In this study, carbon nanotubes(CNTs) were implanted into silver(Ag) ink to enhance the electr...Flexible electrode films play critical and fundamental roles in the successful development of flexible electronic devices. In this study, carbon nanotubes(CNTs) were implanted into silver(Ag) ink to enhance the electrical conductivity and the reliability of the printed Ag electrode films. The fabricated carbon nanotubes-enriched silver(Ag-CNTs) electrode films were printed on the polyimide substrates by a facile screen printing method and sintered at a relatively low temperature. The resistivity of Ag-CNTs films was decreased by 62.27% compared with the pure Ag film. Additionally, the Ag-CNTs films exhibited excellent flexibility under a bending radius of 4 mm(strain ε = 2.09%) over 1000 cycles. Furthermore, the Ag-CNTs film displayed unchangeable electrical conductivity together with a strong adhesion after an accelerated aging test with 500 thermal shock cycles. These improvements were attributed to the AgCNTs interconnected network structure, which can provide electronic transmission channels and prevent cracks from initiating and propagating.展开更多
The study of photonic sintering has gained interest based on the advantages of fast processing at room temperature.However,printed electronics made from photonic sintering with an intensive pulsed light(IPL)energy sou...The study of photonic sintering has gained interest based on the advantages of fast processing at room temperature.However,printed electronics made from photonic sintering with an intensive pulsed light(IPL)energy source exhibit more mechanical instability than those made from conventional thermal sintering processes.To solve the mechanical instability problems,we fabricated Ag flake hybrid pastes with a variety of concentrations of Ag flake(0,25,50,75,and 100 wt.%).All of the screen-printed hybrid Ag circuits were fabricated on polyimide substrates and were sintered at 3.5 MW.Surface porosity was analyzed using the Brunauer-Emmett-Teller method.An IPC(Packaging Electronic Circuits)sliding test was performed to analyze the flexibility of the screen-printed Ag flake hybrid circuits.The adhesion strength of the hybrid circuits was evaluated with a roll-type 90°peel test.The hybrid Ag printed circuit showed improvements in both the flexibility and adhesion strength with the addition of Ag flake.展开更多
文摘Surface Preparation is very important in adhesive b on ding of spray coatings to the surface of a work piece. The common practice is gr it-blasting of the surface before subjecting it to the spray coating process. In this study, grit-blasting of an AISI 4130 steel (of different heat treatmen ts) with Al 2O 3 particles was studied. Various grit-blasting parameters such as blasting particle size, the distance between blasting nozzle and the work pi ece (25, 30 and 40 cm.), blasting pressure (3,4,5,6 and 7 bars), blasting time ( 3, 6 and 10 seconds), and the blasting angle (45° and 90°) were examined in or der to find the optimum roughness. The mean roughness (Ra) of the grit-blasted surfaces were measured and the vari ations of the roughness with respect to the above mentioned variables were studi ed. The results show that by increasing blasting time, surface roughness increas es up to a maximum and then slightly decreases it with further duration of t he process. On the other hand a lengthy blasting causes some undesirable results such as an increase in residual particles between surface irregularities. There fore an optimum blasting time is of great importance. Increasing the blasting pr essure also provides a rougher surface, but in grit blasting of harder specimens the surface roughness decreases when the pressure reaches a certain limit. About the blasting angle, it was noticed that an angle of 45° results in less r esidual particles between the surface irregularities, in comparison to the angle of 90°. After grit-blasting, the specimens were plasma spray coated with 80% ZrO 2-20 % Y 2O 3 powder. The adhesive strength of the coating to the substrate was the n measured according to the DIN 50160 standard. The results show that for a certain base metal, the adhesive strength is directl y related to the surface roughness of the base material. Residual particles afte r grit-blasting the surface of the specimens can also have a strong deteriorati ng effect on adhesive strength. Finally, it was shown that the hardness of the b ase material had a direct effect on the adhesive strength of the sprayed coating s.
基金This work is financially supported by the Key Laboratory of Icing and Anti/De-icing of CARDC(Grant No.IADL20210402)the National Natural Science Foundation of China(Grant Nos.12002350,12172314,11772278 and 11904300)+1 种基金the Jiangxi Provincial Outstanding Young Talents Program(Grant No.20192BCBL23029)the Fundamental Research Funds for the Central Universities(Xiamen University:Grant No.20720210025).
文摘Understanding the hydrate adhesion is important to tackling hydrate accretion in petro-pipelines.Herein,the relationship between the Tetrahydrofuran(THF)hydrate adhesion strength(AS)and surface stiffness on elastic coatings is systemically examined by experimental shear force measurements and theoretical methods.The mechanical factor-elastic modulus of the coatings greatly dictates the hydrate AS,which is explained by the adhesion mechanics theory,beyond the usual factors such as wettability and structural roughness.Moreover,the hydrate AS increases with reducing the thickness of the elastic coatings,resulted from the decrease of the apparent surface elastic modulus.The effect of critical thickness for the elastic materials with variable elastic modulus on the hydrate AS is also revealed.This study provides deep perspectives on the regulation of the hydrate AS by the elastic modulus of elastic materials,which is of significance to design anti-hydrate surfaces for mitigation of hydrate accretion in petro-pipelines.
基金This work was supported by the National Natural Science Foundation of China(51874332,51991363)the CNPC's Major Science and Technology Projects(ZD2019-184-003)+1 种基金the Fundamental Research Funds for Central Universities(20CX05008A)“14th Five-Year plan”forward-looking basic major science and technology project of CNPC(2021DJ4901).
文摘Natural gas hydrate(NGH)can cause pipeline blockages during the transportation of oil and gas under high pressures and low temperatures.Reducing hydrate adhesion on pipelines is viewed as an efficient way to prevent NGH blockages.Previous studies suggested the water film can greatly increase hydrate adhesion in gas-dominant system.Herein,by performing the molecular dynamics simulations,we find in water-dominant system,the water film plays different roles in hydrate deposition on Fe and its corrosion surfaces.Specifically,due to the strong affinity of water on Fe surface,the deposited hydrate cannot convert the adsorbed water into hydrate,thus,a water film exists.As water affinities decrease(Fe>Fe_(2)O_(3)>FeO>Fe_(3)O_(4)),adsorbed water would convert to amorphous hydrate on Fe_(2)O_(3)and form the ordered hydrate on FeO and Fe_(3)O_(4)after hydrate deposition.While absorbed water film converts to amorphous or to hydrate,the adhesion strength of hydrate continuously increases(Fe<Fe_(2)O_(3)<FeO<Fe_(3)O_(4)).This is because the detachment of deposited hydrate prefers to occur at soft region of liquid layer,the process of which becomes harder as liquid layer vanishes.As a result,contrary to gas-dominant system,the water film plays the weakening roles on hydrate adhesion in water-dominant system.Overall,our results can help to better understand the hydrate deposition mechanisms on Fe and its corrosion surfaces and suggest hydrate deposition can be adjusted by changing water affinities on pipeline surfaces.
文摘Ultra-high molecular weight polyethylene(UHMWPE)fiber is a new kind of high-performance fiber.Due to its excellent physical and chemical characteristics,it is widely used in various fields.However,the surface UHMWPE fiber is smooth and demonstrates no-polar groups.The weak interfacial adhesion between fiber and resin seri-ously restricts the applications of UHMWPE fiber.Therefore,the surface modification treatments of UHMWPE fiber are used to improve the interfacial adhesion strength.The modified method by adding nanomaterials elu-cidates the easy fabrication,advanced equipment and proper technology.Thus,the progress of UHMWPE nanocomposite fibers prepared via adding various nanofillers are reviewed.Meanwhile,the effects of other various methods on surface modification are also reviewed.This work advances the various design strategies about nano technologies on improving interfacial adhesion performance via treatment methodologies.
基金This study was financially supported by National Key R&D Program of China(No.2020YFA0714900)National Natural Science Foundation of China(No.52031003)the Defense Industrial Technology Development Program(No.JCKY2020110B007).
文摘The reliability of the coated industry components demands ideal fatigue properties of the coating,and it is mainly determined by the performance of the interfaces.In this study,pulsed magnetic treatment(PMT)was applied to the thermal sprayed WC-10Co4Cr coating,and the fatigue lifetime of the coated bolt increased by 219.82%under an imitation of the operating mode condition.Scratch tests further proved that both the adhesion and cohesion strength were improved after PMT,and they benefit from the interface strengthening effects.The formation of coherent WC/Co interfaces was characterized by in-situ transmission electron microscopy(TEM),and the molecular dynamic simulations indicate that the work of separation of these interfaces is much higher than the original disordered ones.Residual stress was relaxed and distributed more homogeneously after PMT,and it mainly contributes to the coating/substrate strengthening.This work provides a new post-treatment method focusing on the interfaces in the WC-based coating and gives insight into its mechanism so that it is hopeful to be applied to other kinds of coatings.
文摘Diamond-coated tools were fabricated using Co-cemented carbide inserts as substrates by the electronically aided hot filament chemical vapor deposition (EACVD). An amount of additive in an acid solution was used to promote the Co etching of the substrate surface. The surface of the WC-Co substrate was decarburized by microwave plasma with Ar-H 2 gas. Effect of the new substrate pretreatment on the adhesion of diamond films was investigated. A boron-doped solution was brushed on the tool surface to diffuse boron into the substrates during diamond deposition. A new process was used to lower the surface roughness of diamond thin films by appropriately controlling deposition parameters. It consists of a composite diamond film chemical vapor deposition procedure including first the deposition of the rough polycrystalline diamond and then the fine-grained diamond. The research results show that the pretreatment including both Co etching in acid solution and Ar-H 2 etching decarburization by microwave plasma is an effective method to enhance adhesive strength. An adequate amount of boron dopant solution can effectively suppress the cobalt diffusion to the surface and avoid the catalytic effect of Co at the high temperature. The composite film CVD process can deposit smooth diamond films with low surface roughness. It is of great significance for improvement of the cutting performances of diamond-coated tools using the above new technology to deposit diamond coatings with the low surface roughness and high adhesive strength on WC-Co substrates.
文摘The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloys in body fluids limits its biomedical applications.In this direction,surface modification and coating are explored as appropriate strategies to mode the degradation rate of Mg alloys.The constituents of bioactive glass(BG)provide strength,bio-inertness and bone bonding capability.Hence,researchers have explored the coating of BG on Mg alloys and investigated chemical,mechanical and biological properties of the coated alloys.In this review,we have made an attempt to compile the literature works done on the coating of BG on Mg alloys and its features.Underlying interfacial aspects of the coated substrates towards the degradation behavior are highlighted.The way forward to further improve the coating characteristics of BG coated Mg alloys are remarked.
基金funded under the research grant(File no.EMR/2016/001581)sponsored by SERB,DST,India
文摘Surface modification for improving corrosion resistance of Mg alloys is highly demanded for degradable orthopedic and cardiovascular devices.The research reports the design and development of TiO_(2)–HA composite and novel TiO_(2)–HA–PCL hybrid coating belonging to the unique class of inorganic organic hybrid with striking features that are explored for the first time in the corrosion resistance of Mg alloys.Sol–gel dip coating combined with non-solvent induced phase separation is used to create the hybrid coating.TiO_(2)–HA–PCL hybrid coating introduces strong hydrogen bonding between TiO_(2)–HA inorganic matrix and PCL organic layer in addition to the Vander wall electrostatic interaction of the later with the Mg substrate which in turn enhance adhesion strength to about 1.5 times of TiO_(2)–HA coating.The corrosion potentials for TiO_(2)–HA–PCL and TiO_(2)–HA were found to be-0.407 V and-1.017 V(vs Ag/Ag Cl),respectively.The current densities of TiO_(2)–HA–PCL and TiO_(2)–HA were found to be 7.31×10^(-8)A/cm^(2)and 4.03×10^(-4)A/cm^(2)respectively.The corrosion resistance of coatings was confirmed by immersion testing by weight loss,pH changes and H_(2)evolution measurements at interval of 7 days till 28 days.The present TiO_(2)–HA–PCL coating in comparison to TiO_(2)–HA coating demonstrate nearly 6%less weight loss.The outcome of the present work was compared with the similar coatings in recent past.The work done ingresses enhancing the corrosion resistance of Mg alloys,which fulfill the dreams of future degradable orthopedic and cardiovascular devices.
基金supported by the National Natural Science Foundation of China (Nos. 51771029 and 51901015)。
文摘In this study, a new self-healing strategy that can simultaneously recover the corrosion resistance and the adhesion strength of coatings was introduced. The coating was based on a shape memory epoxy resin containing ethylene vinyl acetate(EVA) microspheres loaded with Ce(NO_(3))_(3)inhibitors, and was cured at a relatively high temperature to facilitate the fusion of adjacent microspheres for a strengthened self-healing effect. The electrochemical impedance spectroscopy(EIS) and scanning electrochemical microscopy(SECM) results demonstrated that the shape memory effect of epoxy matrix, the filling of molten EVA microspheres as well as the release of Ce(NO_(3))_(3)inhibitors contributed synergistically to suppress the corrosion reaction at the coating damage. After healing, the low frequency impedance modulus of the coatings containing Ce(NO_(3))_(3)-EVA microspheres was three orders of magnitude higher than that of the blank epoxy coating. The adhesion strength of the coatings containing Ce(NO_(3))_(3)-EVA microspheres on the metal substrate was also largely repaired thanks to the strong bonding effect of the EVA microspheres.
基金the National Natural Science Foundation of China(Grant Nos.52022112 and 51778637)are acknowl-edged and appreciated。
文摘When earth pressure balance (EPB) shield tunnels are constructed through clayey ground, the soil adheres to the cutter, cutterheadand chamber bulkhead due to the high adhesion strength between the steel and the clay, thus clogging the shield. To investigatethe influence of different factors on the adhesion strength, this study used montmorillonite, kaolin and mixtures of the two as testsoils. The adhesion strength between the steel and clay is determined with a customized rotary shear apparatus. The results showthat when the consistency index of the soil specimen is less than 1, the adhesion strength between the steel and clay increaseswith the consistency index. As the consistency index decreases, the effect of the normal pressure on the adhesion strength graduallyweakened. As the contact angle of the shear plate increases, thus reducing the hydrophilicity, the adhesion strength decreases. Whenthe soil specimens with different plasticity index values have the same consistency index value, the adhesion strengths are similar.The adhesion strength increases gradually with increasing surface roughness. Based on grey incidence analysis, the order of thefactors affecting the adhesion strength is as follows: normal pressure > consistency index > contact angle > plasticity index ≈ surfaceroughness. The normal pressure, consistency index and contact angle all have important effects on the adhesion strength betweensteel and clay. However, because there are no large differences in the contact angle among the metal materials, the approximateadhesion strength can be calculated by considering the effects of only the normal pressure and consistency index. Themeasures thatare effective for preventing EPB shield clogging are increasing the soil softness and decreasing the hydrophilicity of the cutterheadby applying new materials for the cutters and cutterhead.
基金supported by the National Natural Science Founda-tion of China(Grant Nos.:52076033 and 51836001).
文摘The dynamic processes and characteristics of solid phase diffusion-bonding of interfacial atoms at high tempera-tures and the effect of that on bonding strength of Ni(111)/𝛼-Al 2 O 3(0001)interface were investigated through molecular dynamics.It is shown that atomic diffusion occurs at the Ni/Al 2 O 3 interface in the temperature range from 698 K to 1,098 K,and proceeds mainly from the Ni side to the Al 2 O 3 side.The interface was previously reconstructed by solid bonding below the melting temperature,leading to the amorphization of the interface.Be-sides,the intermetallic complexes such as Al m Ni n(e.g.,AlNi 3),metal oxide NiO and Ni-Al-O bonds were formed gradually during the diffusion process of atoms.The formation mechanisms of the Ni-Al,Ni-O,and Ni-Al-O bonds are revealed.Based on the reconstructed structure,the adhesion effort at the interface is compared.The higher the temperature,the larger the bond number and the higher the interfacial bonding strength.
基金financially supported by the National Natural Science Foundation of China(Nos.51971121 and 52002228)the National Natural Science Foundation of China-Shandong Joint Fund for Marine Science Research Centers(CN)(No.U2106216).
文摘To improve the corrosion resistance of key components and ensure the service safety of marine equipment,here we combined femtosecond(fs)laser fabrication and magnetron sputtering deposition to develop micro/nanostructured amorphous TiNbZr films.Analysis of the compositional,microstructural,corrosion,and mechanical properties was conducted.The results showed that the TiNbZr films were amorphous,and spherical TiNbZr nanoparticles uniformly covered the fs laser-induced periodic fringe structure.A complex hierarchical micro/nanostructure was formed that was hydrophobic and showed enhanced adhesion strength.The TiNbZr films deposited on fs laser-treated substrates provided the best corrosion resistance,showing a self-corrosion current density of 116 nA/cm^(2),excellent passive ability,and pitting resistance.The microscratch test revealed that the micro/nanostructures doubled the binding strength of the TiNbZr/316L interface due to the compositional and structural gradients induced by an approximately 20 nm transition layer formed during fs laser processing.This work provides a new method for obtaining anti-corrosion films with a high adhesion strength for marine applications.
基金financially supported by the National Key Research and Development Program of China(No.2017YFB0306100)the National Natural Science Foundation of China(No.51771059)+2 种基金the Natural Science Foundation of Hunan Province(No.2018JJ2524)the International Scientific Technological Cooperation Projects of China(Nos.2015DFR50580 and 2013DFA31440)the Science and Technology Planning Project of Guangdong Province(No.2017A070701027)。
文摘Spherical Gd_(2)Zr_(2)O_(7)hollow powders with a mean size of 8.8μm were fabricated as feedstock for thermal barrier coatings(TBCs)by spray-drying.The single-ceramic-layer(SCL)Gd_(2)Zr_(2)O_(7)TBCs and double-ceramic-layer(DCL)Gd_(2)Zr_(2)O_(7)/YSZ TBCs with quasicolumnar structure were successfully fabricated by plasma spray-physical vapor deposition(PS-PVD).Tensile and water-quenching tests were applied to evaluate TBCs performances.The results show that adhesion strength of SCL Gd_(2)Zr_(2)O_(7)TBCs and DCL Gd_(2)Zr_(2)O_(7)/YSZ TBCs is36.5 MPa and 15.4 MPa,respectively.The delamination of SCL Gd_(2)Zr_(2)O_(7)TBCs and DCL Gd_(2)Zr_(2)O_(7)/YSZ TBCs in the tensile test takes place at the middle and bottom of Gd_(2)Zr_(2)O_(7)layer,respectively,due to relatively lower fracture toughness of Gd_(2)Zr_(2)O_(7)layer.After 40 cycles of water-quenching test,DCL Gd_(2)Zr_(2)O_(7)/YSZ TBC surface keeps relatively intact,while SCL Gd_(2)Zr_(2)O_(7)TBC surface shows 20%visible destroyed regions,which demonstrates that DCL Gd_(2)Zr_(2)O_(7)/YSZ TBCs have a better thermal shock resistance than SCL Gd_(2)Zr_(2)O_(7)TBCs.The cracks in the SCL system propagate near thermally grown oxide(TGO)due to thermal mismatch and TGO growing stress,while cracks in the DCL system propagate in the Gd_(2)Zr_(2)O_(7)layer due to its relatively lower fracture toughness.
基金supported financially by the Joint Funds of the National Natural Science Foundation of China (Grant No. U1601213)the National Natural Science Foundation of China (Grant No. 51601005)the Fundamental Research Funds for the Central Universities.
文摘Flexible electrode films play critical and fundamental roles in the successful development of flexible electronic devices. In this study, carbon nanotubes(CNTs) were implanted into silver(Ag) ink to enhance the electrical conductivity and the reliability of the printed Ag electrode films. The fabricated carbon nanotubes-enriched silver(Ag-CNTs) electrode films were printed on the polyimide substrates by a facile screen printing method and sintered at a relatively low temperature. The resistivity of Ag-CNTs films was decreased by 62.27% compared with the pure Ag film. Additionally, the Ag-CNTs films exhibited excellent flexibility under a bending radius of 4 mm(strain ε = 2.09%) over 1000 cycles. Furthermore, the Ag-CNTs film displayed unchangeable electrical conductivity together with a strong adhesion after an accelerated aging test with 500 thermal shock cycles. These improvements were attributed to the AgCNTs interconnected network structure, which can provide electronic transmission channels and prevent cracks from initiating and propagating.
基金supported by the Basic Science Research Program through the National Research Foundation of Korea(NRF)funded by the Ministry of Education(No.2019R1A6A1A03033215)supported by“Human Resources Program in Energy Technology”of the Korea Institute of Energy Technology Evaluation and Planning(KETEP),granted financial resource from the Ministry of Trade,Industry&Energy,Republic of Korea(No.20174030201800)。
文摘The study of photonic sintering has gained interest based on the advantages of fast processing at room temperature.However,printed electronics made from photonic sintering with an intensive pulsed light(IPL)energy source exhibit more mechanical instability than those made from conventional thermal sintering processes.To solve the mechanical instability problems,we fabricated Ag flake hybrid pastes with a variety of concentrations of Ag flake(0,25,50,75,and 100 wt.%).All of the screen-printed hybrid Ag circuits were fabricated on polyimide substrates and were sintered at 3.5 MW.Surface porosity was analyzed using the Brunauer-Emmett-Teller method.An IPC(Packaging Electronic Circuits)sliding test was performed to analyze the flexibility of the screen-printed Ag flake hybrid circuits.The adhesion strength of the hybrid circuits was evaluated with a roll-type 90°peel test.The hybrid Ag printed circuit showed improvements in both the flexibility and adhesion strength with the addition of Ag flake.
