Carbon nano additives(CNAs)are critical to achieving the unique properties of functionalized composites,however,controlling the dispersion of CNAs in material matrix is always a challenging task.In this study,a simple...Carbon nano additives(CNAs)are critical to achieving the unique properties of functionalized composites,however,controlling the dispersion of CNAs in material matrix is always a challenging task.In this study,a simple atomization approach was successfully developed to promote the dispersion efficiency of graphene nanoplatelets(GNPs)in cement composites.This atomization approach can be integrated with the direct,indirect and combined ultrasonic stirrings in a homemade automatic stirring-atomization device.Mechanical and microstructure tests were performed on hardened cement pastes blended with GNPs in different stirring and mixing approaches.Results show that the direct ultrasonic stirrings enabled more homogeneous dispersions of GNP particles with a smaller size for a longer duration.The atomized droplets with the mean size of~100μm largely mitigated GNPs’agglomerations.Monolayer GNPs were observed in the cement matrix with the strength gain by up to 54%,and the total porosity decrease by 21%in 0.3 wt%GNPs dosage.The greatly enhanced dispersion efficiency of GNPs in cement also raised the cement hydration.This work provides an effective and manpower saving technique toward dispersing CNAs in engineering materials with great industrialization prospects.展开更多
Pesticide adjuvants,as crop protection products,have been widely used to reduce drift loss and improve utilization efficiency by regulating droplet spectrum.However,the coordinated regulation mechanisms of adjuvants a...Pesticide adjuvants,as crop protection products,have been widely used to reduce drift loss and improve utilization efficiency by regulating droplet spectrum.However,the coordinated regulation mechanisms of adjuvants and nozzles on droplet spectrum remain unclear.Here,we established the relationship between droplet spectrum evolution and liquid atomization by investigating the typical characteristics of droplet diameter distribution near the nozzle.Based on this,the regulation mechanisms of distinctive pesticide adjuvants on droplet spectrum were clarified,and the corresponding drift reduction performances were quantitively evaluated by wind tunnel experiments.It shows that the droplet diameter firstly shifts to the smaller due to the liquid sheet breakup and then prefers to increase caused by droplet interactions.Reducing the surface tension of sprayed liquid facilitates the uniform liquid breakup and increasing the viscosity inhibits the liquid deformation,which prolong the atomization process and effectively improve the droplet spectrum.As a result,the drift losses of flat-fan and hollow cone nozzles are reduced by about 50%after adding organosilicon and vegetable oil adjuvants.By contrast,the air induction nozzle shows a superior anti-drift ability,regardless of distinctive adjuvants.Our findings provide insights into rational adjuvant design and nozzle selection in the field application.展开更多
Flash boiling atomization(FBA)is a promising approach for enhancing spray atomization,which can generate a fine and more evenly distributed spray by increasing the fuel injection temperature or reducing the ambient pr...Flash boiling atomization(FBA)is a promising approach for enhancing spray atomization,which can generate a fine and more evenly distributed spray by increasing the fuel injection temperature or reducing the ambient pressure.However,when the outlet speed of the nozzle exceeds 400 m/s,investigating high-speed flash boiling atomization(HFBA)becomes quite challenging.This difficulty arises fromthe involvement ofmany complex physical processes and the requirement for a very fine mesh in numerical simulations.In this study,an HFBA model for gasoline direct injection(GDI)is established.This model incorporates primary and secondary atomization,as well as vaporization and boilingmodels,to describe the development process of the flash boiling spray.Compared to lowspeed FBA,these physical processes significantly impact HFBA.In this model,the Eulerian description is utilized for modeling the gas,and the Lagrangian description is applied to model the droplets,which effectively captures the movement of the droplets and avoids excessive mesh in the Eulerian coordinates.Under various conditions,numerical solutions of the Sauter mean diameter(SMD)for GDI show good agreement with experimental data,validating the proposed model’s performance.Simulations based on this HFBA model investigate the influences of fuel injection temperature and ambient pressure on the atomization process.Numerical analyses of the velocity field,temperature field,vapor mass fraction distribution,particle size distribution,and spray penetration length under different superheat degrees reveal that high injection temperature or low ambient pressure significantly affects the formation of small and dispersed droplet distribution.This effect is conducive to the refinement of spray particles and enhances atomization.展开更多
Single-fuid nozzles and dual-fuid nozzles are the two typical jet crushing methods used in spray dust reduction. To distinguish the atomization mechanism of single-fuid and dual-fuid nozzles and improve dust control e...Single-fuid nozzles and dual-fuid nozzles are the two typical jet crushing methods used in spray dust reduction. To distinguish the atomization mechanism of single-fuid and dual-fuid nozzles and improve dust control efciency at the coal mining faces, the atomization characteristics and dust reduction performance of the two nozzles were quantitatively compared. Results of experiments show that, as water supply pressure increased, the atomization angle of the swirl pressure nozzle reaches a maximum of 62° at 6 MPa and then decreases, but its droplet size shows an opposite trend with a minimum of 41.7 μm. The water supply pressure helps to improve the droplet size and the atomization angle of the internal mixing air–liquid nozzle, while the air supply pressure has a suppressive efect for them. When the water supply pressure is 0.2 MPa and the air supply pressure reaches 0.4 MPa, the nozzle obtains the smallest droplet size which is 10% smaller than the swirl pressure nozzle. Combined with the dust reduction experimental results, when the water consumption at the working surface is not limited, using the swirl pressure nozzle will achieve a better dust reduction efect. However, the internal mixing air–liquid nozzle can achieve better and more economical dust reduction performance in working environments where water consumption is limited.展开更多
Formulated Atomization Theorems extend the theory of Atomic AString Functions evolving since the 1970s allowing representation of polynomials, complex analytic functions, and solutions of linear and nonlinear differen...Formulated Atomization Theorems extend the theory of Atomic AString Functions evolving since the 1970s allowing representation of polynomials, complex analytic functions, and solutions of linear and nonlinear differential equations via Atomic Series over smooth finite Atomic Splines. Noting the preservation of analyticity for Ricci and Einstein tensors, special new theorems are formulated for General Relativity representing spacetime field via superpositions of flexible finite “solitonic atoms” resembling quanta. The novel Atomic Spacetime model correlates with A. Einstein’s 1933 paper predicting a new “atomic theory”. The theorems can be applied to many theories of mathematical physics, elasticity, hydrodynamics, soliton, and field theories for unified representation of fields via series over finite Atomic AString Functions which may offer a unified theory under research where fields are connected with a common mathematical ancestor.展开更多
Based on the linear analysis of stability,a dispersion equation isdeduced which delineates the evolution of a general 3-dimensional disturbance onthe free surface of an incompressible viscous liquid jet.With respect t...Based on the linear analysis of stability,a dispersion equation isdeduced which delineates the evolution of a general 3-dimensional disturbance onthe free surface of an incompressible viscous liquid jet.With respect to the spatialgrowing disturbance mode,the numerical results obtained from the solution of thedispersion equation reveal that a dimensionless parameter J_e exists.As J_e】1,theaxisymmetric disturbance mode is most unstable;and when J_e【1,the asymmetricdisturbances come into being,their growth rate increases with the decrease of J_e,tillone of them becomes the most unstable disturbance.The breakup of a low-speedliquid jet results from the developing of axisymmetric disturbances,whose instabilityis produced by the surface tension;while the atomization of a high-speed liquid jetis brought about by the evolution of nonaxisymmetric disturbance,whose instabilityis caused by the aerodynamic force on the interface between the jet and the ambientgas.展开更多
To simulate the transonic atomization jet process in Laval nozzles,to test the law of droplet atomization and distribution,to find a method of supersonic atomization for dust-removing nozzles,and to improve nozzle eff...To simulate the transonic atomization jet process in Laval nozzles,to test the law of droplet atomization and distribution,to find a method of supersonic atomization for dust-removing nozzles,and to improve nozzle efficiency,the finite element method has been used in this study based on the COMSOL computational fluid dynamics module.The study results showed that the process cannot be realized alone under the two-dimensional axisymmetric,three-dimensional and three-dimensional symmetric models,but it can be calculated with the transformation dimension method,which uses the parameter equations generated from the two-dimensional axisymmetric flow field data of the three-dimensional model.The visualization of this complex process,which is difficult to measure and analyze experimentally,was realized in this study.The physical process,macro phenomena and particle distribution of supersonic atomization are analyzed in combination with this simulation.The rationality of the simulation was verified by experiments.A new method for the study of the atomization process and the exploration of its mechanism in a compressible transonic speed flow field based on the Laval nozzle has been provided,and a numerical platform for the study of supersonic atomization dust removal has been established.展开更多
Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean...Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.展开更多
A Computational Fluid Dynamics Software was used to calculate the atomizing gas fields generated by a self-designed atomizer and to analyze the effects of key atomizing variables such as gas pressure and protrusion le...A Computational Fluid Dynamics Software was used to calculate the atomizing gas fields generated by a self-designed atomizer and to analyze the effects of key atomizing variables such as gas pressure and protrusion length of delivery tube on the gas flow state at the tip of or inside the delivery tube. Increasing the length of delivery tube to a certain extent, the eddy flow region with positive pressure moves away from the tip of delivery tube, which is favorable to achieve the effective atomization of the melt.展开更多
The instability theory of fluid flow is applied in gas atomization and the results show that the instability of interfacial wave is the main cause of gas atomization. The size of the droplets and its change with param...The instability theory of fluid flow is applied in gas atomization and the results show that the instability of interfacial wave is the main cause of gas atomization. The size of the droplets and its change with parameters are also studied, the results are compatible with the experiments.展开更多
The paper aims at modeling and simulating the atomization process of the close-coupled ring-hole nozzle in vacuum induction gas atomization(VIGA)for metallic powder production.First of all,the primary atomization of t...The paper aims at modeling and simulating the atomization process of the close-coupled ring-hole nozzle in vacuum induction gas atomization(VIGA)for metallic powder production.First of all,the primary atomization of the ring-hole nozzle is simulated by the volume of fluid(VOF)coupled large eddy simulation(LES)model.To simulate the secondary atomization process,we use the method of selecting the droplet sub-model and the VOF model.The results show that the ring-hole nozzle forms a gas recirculation zone at the bottom of the delivery tube,which is the main reason for the formation of an annular liquid film during the primary atomization.In addition,the primary atomization process of the ring-hole nozzle consists of three stages:the formation of the serrated liquid film tip,the appearance and shedding of the ligaments,and the fragmentation of ligaments.At the same time,the primary atomization mainly forms spherical droplets and long droplets,but only the long droplets can be reserved and proceed to the secondary atomization.Moreover,increasing the number of ring holes from 18 to 30,the mass median diameter(MMD,d_(50))of the primary atomized droplets decreases first and then increases,which is mainly due to the change of the thickness of the melt film.Moreover,the secondary atomization of the ring-hole nozzles is mainly in bag breakup mode and multimode breakup model,and bag breakup will result in the formation of hollow powder,which can be avoided by increasing the gas velocity.展开更多
Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pn...Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pneumatic atomization MQL has poor atomization properties,which is detrimental to occupational health.Therefore,electrostatic atomization MQL requires preliminary exploratory studies.However,systematic reviews are lacking in terms of capturing the current research status and development direction of this technology.This study aims to provide a comprehensive review and critical assessment of the existing understanding of electrostatic atomization MQL.This research can be used by scientists to gain insights into the action mechanism,theoretical basis,machining performance,and development direction of this technology.First,the critical equipment,eco-friendly atomization media(biolubricants),and empowering mechanisms of electrostatic atomization MQL are presented.Second,the advanced lubrication and heat transfer mechanisms of biolubricants are revealed by quantitatively comparing MQL with MCF-based wet machining.Third,the distinctive wetting and infiltration mechanisms of electrostatic atomization MQL,combined with its unique empowering mechanism and atomization method,are compared with those of pneumatic atomization MQL.Previous experiments have shown that electrostatic atomization MQL can reduce tool wear by 42.4%in metal cutting and improve the machined surface Ra by 47%compared with pneumatic atomization MQL.Finally,future development directions,including the improvement of the coordination parameters and equipment integration aspects,are proposed.展开更多
A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the ...A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the spray forming process.The model,which is able to predict the shape of a spray-formed billet prepared with scanning atomizer,was established after analyzing the changes in droplet size and density distribution along the r-axis in the spray cone in scanning atomization.The effects of the two kinds of atomization were compared,showing that the scanning atomization is good for deposition.展开更多
The available SMD(Sauter mean diameter) correlations on pressure-swirl injectors predict droplet sizing very different from each other, especially for heavy fuels. Also there was a lack in the literature for comparing...The available SMD(Sauter mean diameter) correlations on pressure-swirl injectors predict droplet sizing very different from each other, especially for heavy fuels. Also there was a lack in the literature for comparing available correlations. So an experimental study was conducted on a heavy fuel oil(HFO) spray, Mazut 380. A pressure swirl injector was designed and fabricated. The experiments for Mazut at 40℃ and 80℃ were compared with the results for water, including spray half cone angle, breakup length and mean droplet diameter,at different injection pressures. Lower spray angle, higher breakup length and larger droplets were observed for lower injection pressures and higher liquid viscosity. SMD was about 75 μm for water and about 87 μm for Mazut at 80℃. The results for droplet mean diameter were also compared with correlations from previous studies on pressure swirl atomizers. The SMD results show that for water spray, LISA method was in good agreement,also Babu and Ballester correlations were successful when high viscosity fluid was injected.展开更多
Gas mass flux rate,metal mass flux rate and outlet gas velocity are three atomization scale parameters which greatly affect the atomization efficiency. A Laval-style annual slot supersonic nozzle is designed by optimi...Gas mass flux rate,metal mass flux rate and outlet gas velocity are three atomization scale parameters which greatly affect the atomization efficiency. A Laval-style annual slot supersonic nozzle is designed by optimizing the geometric parameters of delivery tube outlet and gas outlet to obtain applicable atomization scale parameters. A computational fluid flow model is adopted to investigate the effect of atomization gas pressure ( P0 ) on the gas flow field in gas atomization progress. The numerical results show that the outlet gas velocity of the nozzle is not affected by P0 and the maximum gas velocity reaches 452 m / s. The alternation of aspiration pressure ( ΔP) is caused by the variations of stagnation pressure and location of Mach shock disk, and hardly by the location of stagnation point. The aspiration pressure is found to decrease as P0 increases when P0 < 1. 3 MPa. However,at a higher atomization gas pressure increasing P0 causes an opposite: the aspiration pressure atomization increases with the gas pressure,and keeps a plateau when P0 > 2. 0 MPa. The minimum aspiration pressure ΔP = - 70 kPa is obtained at P0 = 1. 3 MPa. The results indicate that the designed Laval- style annual slot nozzle has well atomization characteristic at lower atomization pressure.展开更多
In this study, we developed a polymeric nanofiber patch(PNP) for topical disease treatment using electrohydrodynamic atomization(EHDA). The nanofibers were prepared using various concentrations of polyvinyl alcohol(PV...In this study, we developed a polymeric nanofiber patch(PNP) for topical disease treatment using electrohydrodynamic atomization(EHDA). The nanofibers were prepared using various concentrations of polyvinyl alcohol(PVA) and tamarind seed gum and loaded with clindamycin HCl as a model drug. The precursor polymer solutions were sprayed using the EHDA technique; the EHDA processing parameters were optimized to obtain blank and drug-loaded PNPs. The skin adherence, translucence, and ventilation properties of the prepared PNPs indicated that they are appropriate for topical application. The conductivity of the polymer solution increased with increasing PVA and clindamycin concentrations, and increasing the PVA concentration enhanced the solution viscosity. Based on scanning electron microscopy analysis, the PVA concentration had a pronounced effect on the morphology of the sprayed product. Nanofibers were fabricated successfully when the solution PVA concentration was 10%, 13%, or 15%(w/v). The applied voltage significantly affected the diameters of the prepared nanofibers, and the minimum nanofiber diameter was 163.86 nm. Differential scanning calorimetry and X-ray diffraction analyses indicated that the modeldrug was dispersed in PVA in an amorphous form. The PNP prepared with a PVA:gum ratio of 9:1 absorbed water better than the PVA-only PNP and the PNP with a PVA:gum ratio of 9.5:0.5. Moreover, the PNPs loaded with clindamycin at concentrations of 1%–3% prohibited the growth of Staphylococcus aureus more effectively than clindamycin gel, a commercially available product.展开更多
A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the all...A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its microstructure was mainly consisted of Si crystals plus intermetallic compound A19FeSi3, which were.very fine and uniformly distributed.展开更多
The crucible-free electrode induction melting gas atomization(EIGA) technology is an advanced technology for preparing ultra-clean nickel-based superalloy powders. One of the key issues for fabricating powders with hi...The crucible-free electrode induction melting gas atomization(EIGA) technology is an advanced technology for preparing ultra-clean nickel-based superalloy powders. One of the key issues for fabricating powders with high quality and yield is the consecutive induction melting of a superalloy electrode. The coupling of a superalloy electrode and coil,frequency, output power, and heat conduction are investigated to improve the controllable electrode induction melting process. Numerical simulation results show that when the coil frequency is 400 kHz, the output power is 100 kW, superalloy liquid flow with a diameter of about 5 mm is not consecutive. When the coil frequency is reduced to 40 kHz, the output power is 120 kW, superalloy liquid flow is consecutive, and its diameter is about 7 mm.展开更多
Pressure nozzle is commonly used in the dust-reduction techniques by spraying of underground coal mines.Based on the internal structure,the pressure nozzle can be divided into the following types:spiral channel nozzle...Pressure nozzle is commonly used in the dust-reduction techniques by spraying of underground coal mines.Based on the internal structure,the pressure nozzle can be divided into the following types:spiral channel nozzle,tangential flow-guided nozzle and X-swirl nozzle.In order to provide better guidance on the selection of nozzles for the coal mine dust-reduction systems by spraying,we designed comparing experiments to study the atomization characteristics and dust-reduction performance of four commonly used nozzles in the coal mine underground with different internal structures.From the experimental results on the atomization characteristics,both the tangential flow-guided nozzle and the X-swirl nozzle have high flow coefficients.The atomization angle is the largest in the spiral non-porous nozzle,and smallest in both the X-swirl nozzle and the spiral porous nozzle.The spraying range and the droplet velocity are inversely proportional to the atomization angle.When the water pressure is low,the atomization performance of the spiral non-porous nozzle is the best among the four types of nozzles.The atomization performance of the X-swirl nozzle is superior to other types when the water pressure is high.Under the high water pressure,the particle size of the atomized droplets is smallest in the X-swirl nozzle.Through the experiments on the dust-reduction performance of the four types of nozzles and the comprehensive analysis,the X-swirl nozzle is recommended for the coal mine application site with low water pressure in the dust-reduction system,while at the sites with high water pressure,the spiral non-porous nozzle is recommended,which has the lowest water consumption and obvious economic advantages.展开更多
This paper reports a laboratory investigation of the fuel injection process in a diesel engine.The atomization process of the considered fuel(a hydrocarbon liquid)and the ensuing mixing with air is studied experimenta...This paper reports a laboratory investigation of the fuel injection process in a diesel engine.The atomization process of the considered fuel(a hydrocarbon liquid)and the ensuing mixing with air is studied experimentally under high-pressure conditions.Different types of injector nozzles are examined,including(two)new configurations,which are compared in terms of performances to a standard injector manufactured by the Bosch company.For the two alternate configurations,the intake edges of one atomizing hole(hole No.1)are located in the sack volume while for the other(hole No.2)they are located on the locking cone of the needle valve.The injection process,the fuel atomization fineness and fuel supply speed characteristics are studied as functions of high-pressure fuel pump camshaft speed and rotation angle.The results obtained show that a decrease in the high-pressure fuel pump camshaft speed can produce fuel redistribution depending on the injector operation.In general,however,the hole No.1 can ensure fuel flow with higher speed with respect to the hole No.2 for all the operation modes of the injector.Based on such an analysis,we conclude that the use of certain injectors can enable a fine tuning of the propagation process of fuel sprays into various areas of the diesel engine combustion chamber.展开更多
基金supported by the Fundamental Research Funds for the Central Universities(No.226-2023-00010)National Natural Science Foundation of China(No.52038004)ZJU-ZCCC Institute of Collaborative Innovation(No.ZDJG2021008).
文摘Carbon nano additives(CNAs)are critical to achieving the unique properties of functionalized composites,however,controlling the dispersion of CNAs in material matrix is always a challenging task.In this study,a simple atomization approach was successfully developed to promote the dispersion efficiency of graphene nanoplatelets(GNPs)in cement composites.This atomization approach can be integrated with the direct,indirect and combined ultrasonic stirrings in a homemade automatic stirring-atomization device.Mechanical and microstructure tests were performed on hardened cement pastes blended with GNPs in different stirring and mixing approaches.Results show that the direct ultrasonic stirrings enabled more homogeneous dispersions of GNP particles with a smaller size for a longer duration.The atomized droplets with the mean size of~100μm largely mitigated GNPs’agglomerations.Monolayer GNPs were observed in the cement matrix with the strength gain by up to 54%,and the total porosity decrease by 21%in 0.3 wt%GNPs dosage.The greatly enhanced dispersion efficiency of GNPs in cement also raised the cement hydration.This work provides an effective and manpower saving technique toward dispersing CNAs in engineering materials with great industrialization prospects.
基金financially supported by the National Key Research and Development Program of China(2017YFD0200304)。
文摘Pesticide adjuvants,as crop protection products,have been widely used to reduce drift loss and improve utilization efficiency by regulating droplet spectrum.However,the coordinated regulation mechanisms of adjuvants and nozzles on droplet spectrum remain unclear.Here,we established the relationship between droplet spectrum evolution and liquid atomization by investigating the typical characteristics of droplet diameter distribution near the nozzle.Based on this,the regulation mechanisms of distinctive pesticide adjuvants on droplet spectrum were clarified,and the corresponding drift reduction performances were quantitively evaluated by wind tunnel experiments.It shows that the droplet diameter firstly shifts to the smaller due to the liquid sheet breakup and then prefers to increase caused by droplet interactions.Reducing the surface tension of sprayed liquid facilitates the uniform liquid breakup and increasing the viscosity inhibits the liquid deformation,which prolong the atomization process and effectively improve the droplet spectrum.As a result,the drift losses of flat-fan and hollow cone nozzles are reduced by about 50%after adding organosilicon and vegetable oil adjuvants.By contrast,the air induction nozzle shows a superior anti-drift ability,regardless of distinctive adjuvants.Our findings provide insights into rational adjuvant design and nozzle selection in the field application.
基金supported by the National Natural Science Foundation of China(Project Nos.12272270,11972261).
文摘Flash boiling atomization(FBA)is a promising approach for enhancing spray atomization,which can generate a fine and more evenly distributed spray by increasing the fuel injection temperature or reducing the ambient pressure.However,when the outlet speed of the nozzle exceeds 400 m/s,investigating high-speed flash boiling atomization(HFBA)becomes quite challenging.This difficulty arises fromthe involvement ofmany complex physical processes and the requirement for a very fine mesh in numerical simulations.In this study,an HFBA model for gasoline direct injection(GDI)is established.This model incorporates primary and secondary atomization,as well as vaporization and boilingmodels,to describe the development process of the flash boiling spray.Compared to lowspeed FBA,these physical processes significantly impact HFBA.In this model,the Eulerian description is utilized for modeling the gas,and the Lagrangian description is applied to model the droplets,which effectively captures the movement of the droplets and avoids excessive mesh in the Eulerian coordinates.Under various conditions,numerical solutions of the Sauter mean diameter(SMD)for GDI show good agreement with experimental data,validating the proposed model’s performance.Simulations based on this HFBA model investigate the influences of fuel injection temperature and ambient pressure on the atomization process.Numerical analyses of the velocity field,temperature field,vapor mass fraction distribution,particle size distribution,and spray penetration length under different superheat degrees reveal that high injection temperature or low ambient pressure significantly affects the formation of small and dispersed droplet distribution.This effect is conducive to the refinement of spray particles and enhances atomization.
基金funded by the National Natural Science Foundation of China(52274237)the Fundamental Research Funds for the Central Universities(2021ZDPYYQ007)+1 种基金the Postgraduate Research&Practice Innovation Program of Jiangsu Province(KYCX22_2656)the Graduate Innovation Program of China University of Mining and Technology(2022WLKXJ026).
文摘Single-fuid nozzles and dual-fuid nozzles are the two typical jet crushing methods used in spray dust reduction. To distinguish the atomization mechanism of single-fuid and dual-fuid nozzles and improve dust control efciency at the coal mining faces, the atomization characteristics and dust reduction performance of the two nozzles were quantitatively compared. Results of experiments show that, as water supply pressure increased, the atomization angle of the swirl pressure nozzle reaches a maximum of 62° at 6 MPa and then decreases, but its droplet size shows an opposite trend with a minimum of 41.7 μm. The water supply pressure helps to improve the droplet size and the atomization angle of the internal mixing air–liquid nozzle, while the air supply pressure has a suppressive efect for them. When the water supply pressure is 0.2 MPa and the air supply pressure reaches 0.4 MPa, the nozzle obtains the smallest droplet size which is 10% smaller than the swirl pressure nozzle. Combined with the dust reduction experimental results, when the water consumption at the working surface is not limited, using the swirl pressure nozzle will achieve a better dust reduction efect. However, the internal mixing air–liquid nozzle can achieve better and more economical dust reduction performance in working environments where water consumption is limited.
文摘Formulated Atomization Theorems extend the theory of Atomic AString Functions evolving since the 1970s allowing representation of polynomials, complex analytic functions, and solutions of linear and nonlinear differential equations via Atomic Series over smooth finite Atomic Splines. Noting the preservation of analyticity for Ricci and Einstein tensors, special new theorems are formulated for General Relativity representing spacetime field via superpositions of flexible finite “solitonic atoms” resembling quanta. The novel Atomic Spacetime model correlates with A. Einstein’s 1933 paper predicting a new “atomic theory”. The theorems can be applied to many theories of mathematical physics, elasticity, hydrodynamics, soliton, and field theories for unified representation of fields via series over finite Atomic AString Functions which may offer a unified theory under research where fields are connected with a common mathematical ancestor.
基金The project supported by the National Natural Science Foundation of China
文摘Based on the linear analysis of stability,a dispersion equation isdeduced which delineates the evolution of a general 3-dimensional disturbance onthe free surface of an incompressible viscous liquid jet.With respect to the spatialgrowing disturbance mode,the numerical results obtained from the solution of thedispersion equation reveal that a dimensionless parameter J_e exists.As J_e】1,theaxisymmetric disturbance mode is most unstable;and when J_e【1,the asymmetricdisturbances come into being,their growth rate increases with the decrease of J_e,tillone of them becomes the most unstable disturbance.The breakup of a low-speedliquid jet results from the developing of axisymmetric disturbances,whose instabilityis produced by the surface tension;while the atomization of a high-speed liquid jetis brought about by the evolution of nonaxisymmetric disturbance,whose instabilityis caused by the aerodynamic force on the interface between the jet and the ambientgas.
基金Supported by the National Natural Science Foundation of China (NO: 51704146, 51274116, 51704145).
文摘To simulate the transonic atomization jet process in Laval nozzles,to test the law of droplet atomization and distribution,to find a method of supersonic atomization for dust-removing nozzles,and to improve nozzle efficiency,the finite element method has been used in this study based on the COMSOL computational fluid dynamics module.The study results showed that the process cannot be realized alone under the two-dimensional axisymmetric,three-dimensional and three-dimensional symmetric models,but it can be calculated with the transformation dimension method,which uses the parameter equations generated from the two-dimensional axisymmetric flow field data of the three-dimensional model.The visualization of this complex process,which is difficult to measure and analyze experimentally,was realized in this study.The physical process,macro phenomena and particle distribution of supersonic atomization are analyzed in combination with this simulation.The rationality of the simulation was verified by experiments.A new method for the study of the atomization process and the exploration of its mechanism in a compressible transonic speed flow field based on the Laval nozzle has been provided,and a numerical platform for the study of supersonic atomization dust removal has been established.
文摘Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.
文摘A Computational Fluid Dynamics Software was used to calculate the atomizing gas fields generated by a self-designed atomizer and to analyze the effects of key atomizing variables such as gas pressure and protrusion length of delivery tube on the gas flow state at the tip of or inside the delivery tube. Increasing the length of delivery tube to a certain extent, the eddy flow region with positive pressure moves away from the tip of delivery tube, which is favorable to achieve the effective atomization of the melt.
文摘The instability theory of fluid flow is applied in gas atomization and the results show that the instability of interfacial wave is the main cause of gas atomization. The size of the droplets and its change with parameters are also studied, the results are compatible with the experiments.
基金the National Natural Science Foundation of China(Grant No.51975240)the Open Fund of State Key Laboratory of Advanced Forming Technology and Equipment(Grant No.SKL2019006).
文摘The paper aims at modeling and simulating the atomization process of the close-coupled ring-hole nozzle in vacuum induction gas atomization(VIGA)for metallic powder production.First of all,the primary atomization of the ring-hole nozzle is simulated by the volume of fluid(VOF)coupled large eddy simulation(LES)model.To simulate the secondary atomization process,we use the method of selecting the droplet sub-model and the VOF model.The results show that the ring-hole nozzle forms a gas recirculation zone at the bottom of the delivery tube,which is the main reason for the formation of an annular liquid film during the primary atomization.In addition,the primary atomization process of the ring-hole nozzle consists of three stages:the formation of the serrated liquid film tip,the appearance and shedding of the ligaments,and the fragmentation of ligaments.At the same time,the primary atomization mainly forms spherical droplets and long droplets,but only the long droplets can be reserved and proceed to the secondary atomization.Moreover,increasing the number of ring holes from 18 to 30,the mass median diameter(MMD,d_(50))of the primary atomized droplets decreases first and then increases,which is mainly due to the change of the thickness of the melt film.Moreover,the secondary atomization of the ring-hole nozzles is mainly in bag breakup mode and multimode breakup model,and bag breakup will result in the formation of hollow powder,which can be avoided by increasing the gas velocity.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51975305,51905289,52105457 and 52105264)National key Research and Development plan(2020YFB2010500)+2 种基金Key projects of Shandong Natural Science Foundation of China(Grant Nos.ZR2020KE027,ZR2020ME158 and ZR2021QE116)Major Science and technology innovation engineering projects of Shandong Province(Grant No.2019JZZY020111)Source Innovation Project of Qingdao West Coast New Area(Grant Nos.2020-97 and 2020-98).
文摘Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pneumatic atomization MQL has poor atomization properties,which is detrimental to occupational health.Therefore,electrostatic atomization MQL requires preliminary exploratory studies.However,systematic reviews are lacking in terms of capturing the current research status and development direction of this technology.This study aims to provide a comprehensive review and critical assessment of the existing understanding of electrostatic atomization MQL.This research can be used by scientists to gain insights into the action mechanism,theoretical basis,machining performance,and development direction of this technology.First,the critical equipment,eco-friendly atomization media(biolubricants),and empowering mechanisms of electrostatic atomization MQL are presented.Second,the advanced lubrication and heat transfer mechanisms of biolubricants are revealed by quantitatively comparing MQL with MCF-based wet machining.Third,the distinctive wetting and infiltration mechanisms of electrostatic atomization MQL,combined with its unique empowering mechanism and atomization method,are compared with those of pneumatic atomization MQL.Previous experiments have shown that electrostatic atomization MQL can reduce tool wear by 42.4%in metal cutting and improve the machined surface Ra by 47%compared with pneumatic atomization MQL.Finally,future development directions,including the improvement of the coordination parameters and equipment integration aspects,are proposed.
基金This work is financially supported by Program of 863 Project ( No 2006AA03Z114)Programon National Key Laboratory Foundation (No 9140C500101060C50)
文摘A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the spray forming process.The model,which is able to predict the shape of a spray-formed billet prepared with scanning atomizer,was established after analyzing the changes in droplet size and density distribution along the r-axis in the spray cone in scanning atomization.The effects of the two kinds of atomization were compared,showing that the scanning atomization is good for deposition.
文摘The available SMD(Sauter mean diameter) correlations on pressure-swirl injectors predict droplet sizing very different from each other, especially for heavy fuels. Also there was a lack in the literature for comparing available correlations. So an experimental study was conducted on a heavy fuel oil(HFO) spray, Mazut 380. A pressure swirl injector was designed and fabricated. The experiments for Mazut at 40℃ and 80℃ were compared with the results for water, including spray half cone angle, breakup length and mean droplet diameter,at different injection pressures. Lower spray angle, higher breakup length and larger droplets were observed for lower injection pressures and higher liquid viscosity. SMD was about 75 μm for water and about 87 μm for Mazut at 80℃. The results for droplet mean diameter were also compared with correlations from previous studies on pressure swirl atomizers. The SMD results show that for water spray, LISA method was in good agreement,also Babu and Ballester correlations were successful when high viscosity fluid was injected.
文摘Gas mass flux rate,metal mass flux rate and outlet gas velocity are three atomization scale parameters which greatly affect the atomization efficiency. A Laval-style annual slot supersonic nozzle is designed by optimizing the geometric parameters of delivery tube outlet and gas outlet to obtain applicable atomization scale parameters. A computational fluid flow model is adopted to investigate the effect of atomization gas pressure ( P0 ) on the gas flow field in gas atomization progress. The numerical results show that the outlet gas velocity of the nozzle is not affected by P0 and the maximum gas velocity reaches 452 m / s. The alternation of aspiration pressure ( ΔP) is caused by the variations of stagnation pressure and location of Mach shock disk, and hardly by the location of stagnation point. The aspiration pressure is found to decrease as P0 increases when P0 < 1. 3 MPa. However,at a higher atomization gas pressure increasing P0 causes an opposite: the aspiration pressure atomization increases with the gas pressure,and keeps a plateau when P0 > 2. 0 MPa. The minimum aspiration pressure ΔP = - 70 kPa is obtained at P0 = 1. 3 MPa. The results indicate that the designed Laval- style annual slot nozzle has well atomization characteristic at lower atomization pressure.
基金the Faculty of Pharmaceutical Sci-ences,Burapha University for financial support(grant num-bers 9/2558)
文摘In this study, we developed a polymeric nanofiber patch(PNP) for topical disease treatment using electrohydrodynamic atomization(EHDA). The nanofibers were prepared using various concentrations of polyvinyl alcohol(PVA) and tamarind seed gum and loaded with clindamycin HCl as a model drug. The precursor polymer solutions were sprayed using the EHDA technique; the EHDA processing parameters were optimized to obtain blank and drug-loaded PNPs. The skin adherence, translucence, and ventilation properties of the prepared PNPs indicated that they are appropriate for topical application. The conductivity of the polymer solution increased with increasing PVA and clindamycin concentrations, and increasing the PVA concentration enhanced the solution viscosity. Based on scanning electron microscopy analysis, the PVA concentration had a pronounced effect on the morphology of the sprayed product. Nanofibers were fabricated successfully when the solution PVA concentration was 10%, 13%, or 15%(w/v). The applied voltage significantly affected the diameters of the prepared nanofibers, and the minimum nanofiber diameter was 163.86 nm. Differential scanning calorimetry and X-ray diffraction analyses indicated that the modeldrug was dispersed in PVA in an amorphous form. The PNP prepared with a PVA:gum ratio of 9:1 absorbed water better than the PVA-only PNP and the PNP with a PVA:gum ratio of 9.5:0.5. Moreover, the PNPs loaded with clindamycin at concentrations of 1%–3% prohibited the growth of Staphylococcus aureus more effectively than clindamycin gel, a commercially available product.
基金This work has been supported by the Flu,tda~ion Of harbin institute of Technology for Out standing YOungScientists (No. 1832).
文摘A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its microstructure was mainly consisted of Si crystals plus intermetallic compound A19FeSi3, which were.very fine and uniformly distributed.
文摘The crucible-free electrode induction melting gas atomization(EIGA) technology is an advanced technology for preparing ultra-clean nickel-based superalloy powders. One of the key issues for fabricating powders with high quality and yield is the consecutive induction melting of a superalloy electrode. The coupling of a superalloy electrode and coil,frequency, output power, and heat conduction are investigated to improve the controllable electrode induction melting process. Numerical simulation results show that when the coil frequency is 400 kHz, the output power is 100 kW, superalloy liquid flow with a diameter of about 5 mm is not consecutive. When the coil frequency is reduced to 40 kHz, the output power is 120 kW, superalloy liquid flow is consecutive, and its diameter is about 7 mm.
基金Financial support for this work,provided by the National Natural Science Foundation of China(No.51574123)the Hunan Provincial Natural Science Foundation of China(No.2017JJ3076)Hunan Graduate Research and Innovation Project(No.CX2018B661),are gratefully acknowledged.
文摘Pressure nozzle is commonly used in the dust-reduction techniques by spraying of underground coal mines.Based on the internal structure,the pressure nozzle can be divided into the following types:spiral channel nozzle,tangential flow-guided nozzle and X-swirl nozzle.In order to provide better guidance on the selection of nozzles for the coal mine dust-reduction systems by spraying,we designed comparing experiments to study the atomization characteristics and dust-reduction performance of four commonly used nozzles in the coal mine underground with different internal structures.From the experimental results on the atomization characteristics,both the tangential flow-guided nozzle and the X-swirl nozzle have high flow coefficients.The atomization angle is the largest in the spiral non-porous nozzle,and smallest in both the X-swirl nozzle and the spiral porous nozzle.The spraying range and the droplet velocity are inversely proportional to the atomization angle.When the water pressure is low,the atomization performance of the spiral non-porous nozzle is the best among the four types of nozzles.The atomization performance of the X-swirl nozzle is superior to other types when the water pressure is high.Under the high water pressure,the particle size of the atomized droplets is smallest in the X-swirl nozzle.Through the experiments on the dust-reduction performance of the four types of nozzles and the comprehensive analysis,the X-swirl nozzle is recommended for the coal mine application site with low water pressure in the dust-reduction system,while at the sites with high water pressure,the spiral non-porous nozzle is recommended,which has the lowest water consumption and obvious economic advantages.
基金supported by the Russian Science Foundation[grant number 19-19-00598].
文摘This paper reports a laboratory investigation of the fuel injection process in a diesel engine.The atomization process of the considered fuel(a hydrocarbon liquid)and the ensuing mixing with air is studied experimentally under high-pressure conditions.Different types of injector nozzles are examined,including(two)new configurations,which are compared in terms of performances to a standard injector manufactured by the Bosch company.For the two alternate configurations,the intake edges of one atomizing hole(hole No.1)are located in the sack volume while for the other(hole No.2)they are located on the locking cone of the needle valve.The injection process,the fuel atomization fineness and fuel supply speed characteristics are studied as functions of high-pressure fuel pump camshaft speed and rotation angle.The results obtained show that a decrease in the high-pressure fuel pump camshaft speed can produce fuel redistribution depending on the injector operation.In general,however,the hole No.1 can ensure fuel flow with higher speed with respect to the hole No.2 for all the operation modes of the injector.Based on such an analysis,we conclude that the use of certain injectors can enable a fine tuning of the propagation process of fuel sprays into various areas of the diesel engine combustion chamber.
