Adhesion of cutting tool and chip often occurs when machining stainless steels with cemented carbide tools. Wear mechanism of cemented carbide tool in high speed milling of stainless steel 0Cr13Ni4 Mo was studied in t...Adhesion of cutting tool and chip often occurs when machining stainless steels with cemented carbide tools. Wear mechanism of cemented carbide tool in high speed milling of stainless steel 0Cr13Ni4 Mo was studied in this work. Machining tests on high speed milling of 0Cr13Ni4 Mo with a cemented carbide tool are conducted. The cutting force and cutting temperature are measured. The wear pattern is recorded and analyzed by high?speed camera, scanning electron microscope(SEM) and energy dispersive X?ray spectroscopy(EDS). It is found that adhesive wear was the dominant wear pattern causing tool failure. The process and microcosmic mechanism of the tool’s adhesive wear are analyzed and discussed based on the experimental results. It is shown that adhesive wear of the tool occurs due to the wear of coating, the a nity of elements Fe and Co, and the grinding of workpiece materials to the tool material. The process of adhesive wear includes both microcosmic elements di usion and macroscopic cyclic process of adhe?sion, tearing and fracture.展开更多
Because of the high affinity of the same element Ti,cemented carbide tools containing Ti seem to be non⁃optimal in machining titanium alloys.However,in practice,cemented carbide tools containing Ti are still widely us...Because of the high affinity of the same element Ti,cemented carbide tools containing Ti seem to be non⁃optimal in machining titanium alloys.However,in practice,cemented carbide tools containing Ti are still widely used in machining titanium alloys.Cutting experiments were conducted in order to systematically explain the contradictions between the practice and theory.The diffusion process between titanium alloys and the cemented carbide tools was analyzed by auger electron spectroscopy detecting the cutting regions.It was also analyzed by Ti/Co diffusion behavior simulated by molecular thermodynamics.The experimental results and the simulation results showed that the mutual diffusion of Ti/Co atoms was the major reason for the diffusion wear.The dissolution⁃diffusion wear was one of the main wear mechanisms for the cemented carbide tools containing Ti in the coatings.Moreover,four types of cemented carbide tools and two other types of cermet tools were used to machine the Ti⁃6Al⁃4V alloys at different cutting speeds to further verify the high affinity of cutting tools containing Ti in the substrate/coating.The verification experiments results showed that the cemented carbide tools containing Ti generally cannot be used for machining titanium alloys,but could show less affinity in the cutting regions with reasonable cutting conditions.展开更多
The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R. (K30), YT14R (P20)...The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R. (K30), YT14R (P20) and, YW1R (M10) were made to study on the cutting performance in comparison with non-RE carbides YG8, YT14 and YW1. The cutting experiments were as follows: tool life, cutting force, tool-chip friction coefficient and interrupted machining. The action of RE on the carbide materials and the cutting mechanism of the RE carbide tools in the cutting process were verified with the aid of SEM and energy spectrum analysis. Experimental results show that the RE carbide tools have a good overall performance.展开更多
The adhesion wear of cemented carbide tool when machining GH907 was studied with white light interferometer,infrared imaging,and SEM-EDS.The adhesion wear morphology,wear mechanism and the wear rule of adhesion were a...The adhesion wear of cemented carbide tool when machining GH907 was studied with white light interferometer,infrared imaging,and SEM-EDS.The adhesion wear morphology,wear mechanism and the wear rule of adhesion were analyzed,and the effect of different cutting time and different cutting speed on adhesive wear were analyzed.The conclusion will provide useful references for the optimization of cutting parameters and the improvement of the tool life.展开更多
The coating material of a tool directly affects the efficiency and cost of machining malleable cast iron.However,the machining adaptability of various coating materials to malleable cast iron has been insufficiently r...The coating material of a tool directly affects the efficiency and cost of machining malleable cast iron.However,the machining adaptability of various coating materials to malleable cast iron has been insufficiently researched.In this paper,turning tests were conducted on cemented carbide tools with different coatings(a thick TiN/TiAlN coating,a thin TiN/TiAlN coating,and a nanocomposite(nc)TiAlSiN coating).All coatings were applied by physical vapor deposition.In a comparative study of chip morphology,cutting force,cutting temperature,specific cutting energy,tool wear,and surface roughness,this study analyzed the cutting characteristics of the tools coated with various materials,and established the relationship between the cutting parameters and machining objectives.The results showed that in malleable cast iron machining,the coating material significantly affects the cutting performance of the tool.Among the three tools,the nc-TiAlSiN-coated carbide tool achieved the minimum cutting force,the lowest cutting temperature,least tool wear,longest tool life,and best surface quality.Moreover,in comparisons between cemented-carbide and compacted-graphite cast iron machined under the same conditions,the wear mechanism of the coated tools was found to depend on the cast iron being machined.Therefore,the performance requirements of a tool depend on multiple factors,and selecting an appropriately coated tool for a particular cast iron material is essential.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51375099)Shanghai Municipal Natural Science Foundation of China(Grant No.18ZR1441000)Fundamental Research Funds for the Central Universities
文摘Adhesion of cutting tool and chip often occurs when machining stainless steels with cemented carbide tools. Wear mechanism of cemented carbide tool in high speed milling of stainless steel 0Cr13Ni4 Mo was studied in this work. Machining tests on high speed milling of 0Cr13Ni4 Mo with a cemented carbide tool are conducted. The cutting force and cutting temperature are measured. The wear pattern is recorded and analyzed by high?speed camera, scanning electron microscope(SEM) and energy dispersive X?ray spectroscopy(EDS). It is found that adhesive wear was the dominant wear pattern causing tool failure. The process and microcosmic mechanism of the tool’s adhesive wear are analyzed and discussed based on the experimental results. It is shown that adhesive wear of the tool occurs due to the wear of coating, the a nity of elements Fe and Co, and the grinding of workpiece materials to the tool material. The process of adhesive wear includes both microcosmic elements di usion and macroscopic cyclic process of adhe?sion, tearing and fracture.
基金the National Science and Technology Major Project of China(Grant No.2019ZX04017001).
文摘Because of the high affinity of the same element Ti,cemented carbide tools containing Ti seem to be non⁃optimal in machining titanium alloys.However,in practice,cemented carbide tools containing Ti are still widely used in machining titanium alloys.Cutting experiments were conducted in order to systematically explain the contradictions between the practice and theory.The diffusion process between titanium alloys and the cemented carbide tools was analyzed by auger electron spectroscopy detecting the cutting regions.It was also analyzed by Ti/Co diffusion behavior simulated by molecular thermodynamics.The experimental results and the simulation results showed that the mutual diffusion of Ti/Co atoms was the major reason for the diffusion wear.The dissolution⁃diffusion wear was one of the main wear mechanisms for the cemented carbide tools containing Ti in the coatings.Moreover,four types of cemented carbide tools and two other types of cermet tools were used to machine the Ti⁃6Al⁃4V alloys at different cutting speeds to further verify the high affinity of cutting tools containing Ti in the substrate/coating.The verification experiments results showed that the cemented carbide tools containing Ti generally cannot be used for machining titanium alloys,but could show less affinity in the cutting regions with reasonable cutting conditions.
文摘The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R. (K30), YT14R (P20) and, YW1R (M10) were made to study on the cutting performance in comparison with non-RE carbides YG8, YT14 and YW1. The cutting experiments were as follows: tool life, cutting force, tool-chip friction coefficient and interrupted machining. The action of RE on the carbide materials and the cutting mechanism of the RE carbide tools in the cutting process were verified with the aid of SEM and energy spectrum analysis. Experimental results show that the RE carbide tools have a good overall performance.
基金Funded by the National Natural Science Foundation of China (No. 50705052)
文摘The adhesion wear of cemented carbide tool when machining GH907 was studied with white light interferometer,infrared imaging,and SEM-EDS.The adhesion wear morphology,wear mechanism and the wear rule of adhesion were analyzed,and the effect of different cutting time and different cutting speed on adhesive wear were analyzed.The conclusion will provide useful references for the optimization of cutting parameters and the improvement of the tool life.
基金Supported by National Major Science and Technology Projects of China(Grant No.SK201901A31-04)Key Program of NSFC-Guangdong Joint Fund,China(Grant No.U1201245).
文摘The coating material of a tool directly affects the efficiency and cost of machining malleable cast iron.However,the machining adaptability of various coating materials to malleable cast iron has been insufficiently researched.In this paper,turning tests were conducted on cemented carbide tools with different coatings(a thick TiN/TiAlN coating,a thin TiN/TiAlN coating,and a nanocomposite(nc)TiAlSiN coating).All coatings were applied by physical vapor deposition.In a comparative study of chip morphology,cutting force,cutting temperature,specific cutting energy,tool wear,and surface roughness,this study analyzed the cutting characteristics of the tools coated with various materials,and established the relationship between the cutting parameters and machining objectives.The results showed that in malleable cast iron machining,the coating material significantly affects the cutting performance of the tool.Among the three tools,the nc-TiAlSiN-coated carbide tool achieved the minimum cutting force,the lowest cutting temperature,least tool wear,longest tool life,and best surface quality.Moreover,in comparisons between cemented-carbide and compacted-graphite cast iron machined under the same conditions,the wear mechanism of the coated tools was found to depend on the cast iron being machined.Therefore,the performance requirements of a tool depend on multiple factors,and selecting an appropriately coated tool for a particular cast iron material is essential.
