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Simulation of the continuous casting process in a mold of free-cutting steel 38MnVS based on a MiLE method 被引量:6
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作者 Fu-mingWang Yun-jin Xia +1 位作者 Jin-long Wang Guo-zhong Li 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2011年第5期562-569,共8页
A new method called mixed Lagrangian and Eulerian (MiLE) method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with exper... A new method called mixed Lagrangian and Eulerian (MiLE) method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with experimental data in the literature,achieving the three-dimensional visualization of temperature distribution,melt flow,shell thickness,and stress distribution of blooms in a mold.It is shown that the flow velocity of steel melt becomes smaller gradually as the casting proceeds.When the flow reaches a certain depth,two types of flow patterns can be observed in the upper zone of the mold.The first flow pattern is to flow downwards,and the second one is to flow upwards to the meniscus.The corner temperature is higher,and the thickness is thinner than those in the mid-face.The effective stress in the corner area is much bigger than that in the mid-face,indicating that the corner area is the dangerous zone of cracking. 展开更多
关键词 free-cutting steel melt flow continuous casting computer simulation
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Experimental Study and Thermodynamical Calculation on the Formation of Eutectic Phase of MnS-RE_2S_3 and(Mn,Ca)S-RE_2S_3 in Sulfur-Containing Free-Cutting Steel
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作者 江来珠 崔崑 《Journal of Rare Earths》 SCIE EI CAS CSCD 1992年第2期114-120,共7页
The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the... The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the eutectic phase is higher than 1.48 or 1.41-1.37 Ca/S,when RE or Ca-RE is used as the modifiz- er in the sulfur-containing free-cutting steel.Moreover,the thermodynamical calculation shows that the eutectic temperature is lower than the solidifying temperature,which is the key condition for the eutectic phase to keep globual during solidifying. 展开更多
关键词 free-cutting steel Eutectic phase Thermodynamical calculation
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Influence of Ca/S and Rolling Reduction on Shape of Sulphide in Free-cutting Steel 5NiSCa
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作者 江来珠 崔昆 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 1990年第5期371-372,共2页
1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transve... 1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transverseproperties[1,2]. 展开更多
关键词 free-cutting steel SULPHIDE
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Effects of elemental Sn on the properties and inclusions of the free-cutting steel 被引量:2
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作者 Shao-chun Chen Rong Zhu +3 位作者 Li-qiu Xue Teng-chang Lin Jing-she Li Yang Lin 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2015年第2期141-148,共8页
A new environment-friendly free-cutting steel alloyed with elemental Sn (Y20Sn) was developed to meet the requirements of machinability and mechanical properties according to GB/T8731--1988. The machinability of the... A new environment-friendly free-cutting steel alloyed with elemental Sn (Y20Sn) was developed to meet the requirements of machinability and mechanical properties according to GB/T8731--1988. The machinability of the steel is enhanced by the segregation of elemental Sn at grain boundaries. The effect of Sn segregation on intergranular brittle fracture at normal cutting temperature from 250℃ to 400℃ is confirmed. The formation mechanism of main inclusions MnS is influenced by the presence of Sn and the attachment of Sn around MnS itself as a surfactant, and this mechanism also explains the improvement in machinability and mechanical properties of the steel. In the steel, the relevant inclusions are mainly spherical or axiolitic, and are uniformly distributed in small volume. Such inclusions improve the machinability of the steel and do not impair the mechanical properties as well. Experimental results demonstrate that the appropriate content of Sn in the steel is 0.03wt% to 0.08wt%, and the remaining composition is close to that of standard Y20 steel. 展开更多
关键词 flee-cutting steel MACHINABILITY mechanical properties INCLUSIONS SURFACTANT
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Application of fractal theory to study morphology of manganese sulfide inclusion in resulfurized free-cutting steels 被引量:1
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作者 Xiang-yu Xu Zhi-qi Zeng +3 位作者 Qian-ren Tian Chen-wei Cao Ping Shen Jian-xun Fu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2023年第1期137-149,共13页
The morphology and distribution of manganese sulfide(MnS)inclusions have a significant influence on the comprehensive performance,which is an important research field for resulfurized steels.Based on the experiments o... The morphology and distribution of manganese sulfide(MnS)inclusions have a significant influence on the comprehensive performance,which is an important research field for resulfurized steels.Based on the experiments of non-aqueous electrolyte and scanning electron microscope observation,the fractal theory was employed to study the three-dimensional morphologies of MnS inclusions.The results showed that the edge fractal dimension of MnS inclusions was between 1.59 and 1.88.In addition,similar morphology of MnS inclusions had a close fractal dimension.The MnS edge fractal dimension is highly positively correlated with the morphological parameters.The multifractal spectrums of MnS inclusions on two-dimensional plane of as-cast and as-rolled resulfurized free-cutting steels were calculated.The large-size MnS inclusions belong to large probability subset,while the small-size MnS inclusions belong to small probability subset.The multifractal spectrum can truly and effectively reflect the difference and non-uniformity of distribution of MnS inclusions on 2D plane.On the premise of similar content of MnS,with the refinement of MnS inclusions,the multifractal spectrum width and the multifractal spectrum symmetry parameter were decreased.The multifractal spectrum provides a new method for studying the second phase in materials. 展开更多
关键词 MnS inclusion MORPHOLOGY Fractal dimension MULTIFRACTAL Resulfurized steel
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Application of tellurium in free-cutting steels 被引量:22
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作者 Ping Shen Qian-kun Yang +2 位作者 Dong Zhang Yan-xin Wu Jian-xun Fu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2018年第8期787-795,共9页
Te is widely used in iron and steel industry. After adding a certain amount of Te in the steel, many physical and chemical properties can be improved. As a free-cutting element, a small amount of Te can significantly ... Te is widely used in iron and steel industry. After adding a certain amount of Te in the steel, many physical and chemical properties can be improved. As a free-cutting element, a small amount of Te can significantly improve the machinability of steel. The existing form of Te in the steel, the modification law of MnS inclusion by Te and the influence rule and mechanism of Te on the machinability of steel are summarized and expounded in detail, providing a reference for further study and development of Te-containing free-cutting steels. 展开更多
关键词 Tellurium - Inclusion Sulfide modification free-cutting steel
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Formation and evolution behavior of inclusions in Al-killed resulfurized free-cutting steel with magnesium treatment 被引量:5
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作者 Qing-song Zhang Yi Min +1 位作者 Jiu-jian Xu Cheng-jun Liu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2020年第6期631-642,共12页
To reveal the formation and evolution behavior of inclusions during magnesium treatment and resulfurization in Al-killed free-cutting steel, both laboratory experiments and thermodynamic calculations were carried out.... To reveal the formation and evolution behavior of inclusions during magnesium treatment and resulfurization in Al-killed free-cutting steel, both laboratory experiments and thermodynamic calculations were carried out. The extracted samples were polished and analyzed by scanning electron microscopy and energy-dispersive spectroscopy. The results indicated that MgO formed immediately and then transferred to MgO·Al2O3 with the homogenization of [Mg] in steel in the case of low magnesium addition (w[Mg] < 0.0020%). However, MgO would keep stable in the case of high magnesium addition (w[Mg] ≥ 0.0020%). In the process of resulfurization, the addition of sulfur forced the transformation of MgO to MgO·Al2O3 accompanied with the formation of MgS if the mass fraction of [S] in steel was in the range 0.15%-0.70%. MgS precipi-tated as a solid solution containing a quantity of MnS, and the composition of the sulfide solution was calculated to be (Mg0.85Mn0.15)S when the mass fraction of [Mn] was 1.2%. The formation mechanisms of inclusions after magnesium and sulfur additions were discussed comprehensively, and proper models for the evolution of inclusions were set up. 展开更多
关键词 Magnesium treatment RESULFURIZATION INCLUSION THERMODYNAMICS free-cutting steel
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Development and prospects of molten steel deoxidation in steelmaking process 被引量:2
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作者 Zhongliang Wang Yanping Bao 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CSCD 2024年第1期18-32,共15页
In the long traditional process of steelmaking,excess oxygen is blown into the converter,and alloying elements are used for deoxidation.This inevitably results in excessive deoxidation of products remaining within the... In the long traditional process of steelmaking,excess oxygen is blown into the converter,and alloying elements are used for deoxidation.This inevitably results in excessive deoxidation of products remaining within the steel liquid,affecting the cleanliness of the steel.With the increasing requirements for steel performance,reducing the oxygen content in the steel liquid and ensuring its high cleanliness is necessary.After more than a hundred years of development,the total oxygen content in steel has been reduced from approximately 100×10^(-6)to approximately 10×10^(-6),and it can be controlled below 5×10^(-6)in some steel grades.A relatively stable and mature deoxidation technology has been formed,but further reducing the oxygen content in steel is no longer significant for improving steel quality.Our research team developed a deoxidation technology for bearing steel by optimizing the entire conventional process.The technology combines silicon–manganese predeoxidation,ladle furnace diffusion deoxidation,and vacuum final deoxidation.We successfully conducted industrial experiments and produced interstitial-free steel with natural decarbonization predeoxidation.Non-aluminum deoxidation was found to control the oxygen content in bearing steel to between 4×10^(-6) and 8×10^(-6),altering the type of inclusions,eliminating large particle Ds-type inclusions,improving the flowability of the steel liquid,and deriving a higher fatigue life.The natural decarbonization predeoxidation of interstitial-free steel reduced aluminum consumption and production costs and significantly improved the quality of cast billets. 展开更多
关键词 steel deoxidation DEOXIDIZER metallurgical equipment bearing steel IF steel
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Prediction model for corrosion rate of low-alloy steels under atmospheric conditions using machine learning algorithms 被引量:3
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作者 Jingou Kuang Zhilin Long 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第2期337-350,共14页
This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while ... This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while the corrosion rate as the output.6 dif-ferent ML algorithms were used to construct the proposed model.Through optimization and filtering,the eXtreme gradient boosting(XG-Boost)model exhibited good corrosion rate prediction accuracy.The features of material properties were then transformed into atomic and physical features using the proposed property transformation approach,and the dominant descriptors that affected the corrosion rate were filtered using the recursive feature elimination(RFE)as well as XGBoost methods.The established ML models exhibited better predic-tion performance and generalization ability via property transformation descriptors.In addition,the SHapley additive exPlanations(SHAP)method was applied to analyze the relationship between the descriptors and corrosion rate.The results showed that the property transformation model could effectively help with analyzing the corrosion behavior,thereby significantly improving the generalization ability of corrosion rate prediction models. 展开更多
关键词 machine learning low-alloy steel atmospheric corrosion prediction corrosion rate feature fusion
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An Integrated Analysis on the Synergistic Reduction of Carbon and Pollution Emissions from China’s Iron and Steel Industry 被引量:1
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作者 Quanyin Tan Fei Liu Jinhui Li 《Engineering》 SCIE EI CAS CSCD 2024年第9期111-121,共11页
Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions... Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions in China,are challenged by the huge demand for steel.Carbon and pollutants often share common emission sources,indicating that emission reduction could be achieved synergistically.Here,we explored the inherent potential of measures to adjust feedstock composition and technological structure and to control the size of the ISI to achieve carbon emission reduction(CER)and pollution emission reduction(PER).We investigated five typical pollutants in this study,namely,petroleum hydrocarbon pollutants and chemical oxygen demand in wastewater,particulate matter,SO_(2),and NO_(x) in off gases,and examined synergies between CER and PER by employing cross elasticity for the period between 2022 and 2035.The results suggest that a reduction of 8.7%-11.7%in carbon emissions and 20%-31%in pollution emissions(except for particulate matter emissions)could be achieved by 2025 under a high steel scrap ratio(SSR)scenario.Here,the SSR and electric arc furnace(EAF)ratio serve critical roles in enhancing synergies between CER and PER(which vary with the type of pollutant).However,subject to a limited volume of steel scrap,a focused increase in the EAF ratio with neglection of the available supply of steel scrap to EAF facilities would lead to an increase carbon and pollution emissions.Although CER can be achieved through SSR and EAF ratio optimization,only when the crude steel production growth rate remains below 2.2%can these optimization measures maintain the emissions in 2030 at a similar level to that in 2021.Therefore,the synergistic effects between PER and CER should be considered when formulating a development route for the ISI in the future. 展开更多
关键词 Iron and steel industry Carbon and pollution emissions Synergistic reduction Technological structure steel scrap Cross-elasticity
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Stress-assisted corrosion mechanism of 3Ni steel by using gradient boosting decision tree machining learning method 被引量:2
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作者 Xiaojia Yang Jinghuan Jia +5 位作者 Qing Li Renzheng Zhu Jike Yang Zhiyong Liu Xuequn Cheng Xiaogang Li 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第6期1311-1321,共11页
Traditional 3Ni weathering steel cannot completely meet the requirements for offshore engineering development,resulting in the design of novel 3Ni steel with the addition of microalloy elements such as Mn or Nb for st... Traditional 3Ni weathering steel cannot completely meet the requirements for offshore engineering development,resulting in the design of novel 3Ni steel with the addition of microalloy elements such as Mn or Nb for strength enhancement becoming a trend.The stress-assisted corrosion behavior of a novel designed high-strength 3Ni steel was investigated in the current study using the corrosion big data method.The information on the corrosion process was recorded using the galvanic corrosion current monitoring method.The gradi-ent boosting decision tree(GBDT)machine learning method was used to mine the corrosion mechanism,and the importance of the struc-ture factor was investigated.Field exposure tests were conducted to verify the calculated results using the GBDT method.Results indic-ated that the GBDT method can be effectively used to study the influence of structural factors on the corrosion process of 3Ni steel.Dif-ferent mechanisms for the addition of Mn and Cu to the stress-assisted corrosion of 3Ni steel suggested that Mn and Cu have no obvious effect on the corrosion rate of non-stressed 3Ni steel during the early stage of corrosion.When the corrosion reached a stable state,the in-crease in Mn element content increased the corrosion rate of 3Ni steel,while Cu reduced this rate.In the presence of stress,the increase in Mn element content and Cu addition can inhibit the corrosion process.The corrosion law of outdoor-exposed 3Ni steel is consistent with the law based on corrosion big data technology,verifying the reliability of the big data evaluation method and data prediction model selection. 展开更多
关键词 weathering steel stress-assisted corrosion gradient boosting decision tree machining learning
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FRACTAL GEOMETRY STUDY OF CORRELATION BETWEEN IMPACT TOUGHNESS OF STEEL AND PARAMETERS OF FREE-CUTTING PHASE 被引量:1
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作者 JIANG Laizhu CUI Kun Huazhong University of Science and Technology,Wuhan,China 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 1992年第4期250-255,共6页
Studies were made of the calculation of fractal dimension of transverse impact fracture sur- face,and of the correlation between impact toughness of steel and parameters of free-cutting phase by means of the developed... Studies were made of the calculation of fractal dimension of transverse impact fracture sur- face,and of the correlation between impact toughness of steel and parameters of free-cutting phase by means of the developed fractal geometry model of crack propagation.It is believed that the area fraction,f,of free-cutting phase is negligibly influential to the longitudinal im- pact toughness,as f1 .While the aspect ratio,saying ratio of length to width,of free-cut. ting phase is inversely influential to the transverse impact toughness.This may .be the reason why the transverse impact toughness of free-cutting steel containing more rare earth contrast to sulphur is even higher than the low sulphur containing steel. 展开更多
关键词 fractal geometry impact toughness free-cutting phase
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Interfacial reaction between AZ91D magnesium alloy melt and mild steel under high temperature 被引量:1
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作者 Jia-hong Dai Jian-yue Zhang +5 位作者 Bin Jiang Xiang-jun Xu Zhong-tao Jiang Hong-mei Xie Qing-shan Yang Guo-qing Zhang 《China Foundry》 SCIE EI CAS CSCD 2024年第2期159-167,共9页
The metallurgical quality control of magnesium(Mg)and Mg alloys in melting process is required to ensure a satisfied mechanical and corrosion performance,while the typical used steel crucible introduces impurities and... The metallurgical quality control of magnesium(Mg)and Mg alloys in melting process is required to ensure a satisfied mechanical and corrosion performance,while the typical used steel crucible introduces impurities and interfacial interaction during melting process.Therefore,a systematic study about impurities diffusion and interfacial interaction between molten Mg and steel is necessary.In the present study,the interfacial reaction between molten AZ91D Mg alloy and mild steel during melting process was investigated with the melting temperatures of 700℃,750℃ and 800℃.The results show that Al(Fe,Mn)intermetallic layer is the intermetallic primarily formed at the interfaces of AZ91D melt and mild steel.Meanwhile,Al_(8)(Mn,Fe)5is indexed between Al(Fe,Mn)and AZ91D.AlFe_(3)C appears between the mild steel and Al(Fe,Mn)at 700℃ and 750℃,but absent at 800℃ due to the increased solubility of carbon in Mg matrix.It is found that the growth of the intermetallic layer is controlled by diffusion mechanism,and Al and Mn are the dominant diffusing species in the whole interfacial reaction process.By measuring the thickness of different layers,the growth constant was calculated.It increases from 1.89(±0.03)×10^(-12)m^(2)·s^(-1)at 700℃ to 3.05(±0.05)×10^(-12)m^(2)·s^(-1)at 750℃,and 5.18(±0.05)×10^(-12)m^(2)·s^(-1)at 800℃.Meanwhile,the content of Fe is linearly increased in AZ91D with the increase of holding time at 700℃ and 750℃,while it shows a significantly increment after holding for 8 h at 800℃,indicating holding temperature is more crucial to determine the Fe content of AZ91D than holding time. 展开更多
关键词 AZ91D mild steel interface reaction intermetallic growth KINETICS
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Flow characteristics and hot workability of a typical low-alloy high-strength steel during multi-pass deformation 被引量:1
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作者 Mingjie Zhao Lihong Jiang +4 位作者 Changmin Li Liang Huang Chaoyuan Sun Jianjun Li Zhenghua Guo 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第2期323-336,共14页
Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging... Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components. 展开更多
关键词 low-alloy high-strength steel work hardening rate constitutive model hot workability multi-pass deformation
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Improving creep strength of the fine-grained heat-affected zone of novel 9Cr martensitic heat-resistant steel via modified thermo-mechanical treatment 被引量:1
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作者 Jingwen Zhang Liming Yu +6 位作者 Yongchang Liu Ran Ding Chenxi Liu Zongqing Ma Huijun Li Qiuzhi Gao Hui Wang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第5期1037-1047,共11页
The infamous type Ⅳ failure within the fine-grained heat-affected zone (FGHAZ) in G115 steel weldments seriously threatens the safe operation of ultra-supercritical (USC) power plants.In this work,the traditional the... The infamous type Ⅳ failure within the fine-grained heat-affected zone (FGHAZ) in G115 steel weldments seriously threatens the safe operation of ultra-supercritical (USC) power plants.In this work,the traditional thermo-mechanical treatment was modified via the replacement of hot-rolling with cold rolling,i.e.,normalizing,cold rolling,and tempering (NCT),which was developed to improve the creep strength of the FGHAZ in G115 steel weldments.The NCT treatment effectively promoted the dissolution of preformed M_(23)C_(6)particles and relieved the boundary segregation of C and Cr during welding thermal cycling,which accelerated the dispersed reprecipitation of M_(23)C_(6) particles within the fresh reaustenitized grains during post-weld heat treatment.In addition,the precipitation of Cu-rich phases and MX particles was promoted evidently due to the deformation-induced dislocations.As a result,the interacting actions between precipitates,dislocations,and boundaries during creep were reinforced considerably.Following this strategy,the creep rupture life of the FGHAZ in G115 steel weldments can be prolonged by 18.6%,which can further push the application of G115 steel in USC power plants. 展开更多
关键词 G115 steel fine-grained heat-affected zone creep strength element segregation nano-sized precipitates
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Influence of cold deformation on microstructure,mechanical properties,and corrosion resistance of high-sulfur free-cutting 316LS stainless steel
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作者 QIANG Shaoming WANG Zhiyu 《Baosteel Technical Research》 CAS 2018年第3期37-43,共7页
In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecut... In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecutting 316 LS austenitic stainless steel was investigated. The results indicate that slipping is the predominant effect and that sulfide inclusions extend along the rolling direction during the cold deformation of 316 LS. The strong austenite stability of 316 LS results in the formation of only a small quantity of deformation-induced martensite. The experimental results reveal that the strength,hardness,and yield ratio increased with increases in the reduction ratio,mainly due to work hardening,whereas the elongation decreased drastically,due to the combined effect of the work hardening and brittleness caused by the numerous sulfide inclusions. Electrochemically active sites on the surface of316 LS increased with an increased reduction ratio,which caused an increased current fluctuation in the passive zone. This also caused the breakdown potential( E_b) near the pitting zone to exhibit a gradual increase in the zigzag current shift to the left on the polarization curves. The E_b of 316 LS decreased with increases in the reduction ratio,mainly due to the extended sulfide inclusions,the increased dislocation density,and the deformation-induced martensite content. 展开更多
关键词 austenitic stainless steel free-cutting cold deformation sulfide inclusion pitting potential
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Reliability Prediction of Wrought Carbon Steel Castings under Fatigue Loading Using Coupled Mold Optimization and Finite Element Simulation
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作者 Muhammad Azhar Ali Khan Syed Sohail Akhtar +2 位作者 Abba AAbubakar Muhammad Asad Khaled S.Al-Athel 《Computer Modeling in Engineering & Sciences》 SCIE EI 2024年第12期2325-2350,共26页
The fatigue life and reliability of wrought carbon steel castings produced with an optimized mold design are predicted using a finite element method integrated with reliability calculations.The optimization of the mol... The fatigue life and reliability of wrought carbon steel castings produced with an optimized mold design are predicted using a finite element method integrated with reliability calculations.The optimization of the mold is carried out using MAGMASoft mainly based on porosity reduction as a response.After validating the initial mold design with experimental data,a spring flap,a common component of an automotive suspension system is designed and optimized followed by fatigue life prediction based on simulation using Fe-safe.By taking into consideration the variation in both stress and strength,the stress-strength model is used to predict the reliability of the component under fatigue loading.Under typical loading conditions of 70 kN,the analysis showed that 95%of the steel spring flaps achieve infinite life.However,under maximum loading conditions of 90 kN,reliability declined significantly,with only 65%of the spring flaps expected to withstand the stress without failure.The study also identified a safe load-induced stress of 95 MPa on the spring flap.The findings suggest that transitioning from forged to cast spring flaps is a promising option,particularly if further improvements in casting design reduce porosity to negligible levels,potentially achieving 100%reliability under typical loading conditions.This integrated approach of mold optimization coupled with reliability estimation under realistic service loading conditions offers significant potential for the casting industry to produce robust,cost-effective products. 展开更多
关键词 FATIGUE CASTING steel
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Value of Charpy impact test results with sub-and half-size specimens extracted from overage steel bridge members
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作者 Hirohata Mikihito 《China Welding》 CAS 2024年第3期8-13,共6页
For the maintenance of steel bridges,the mechanical properties of steel used in the bridges must be elucidated.When enough dimensions of specimens cannot be extracted from the actual members,miniaturized specimens are... For the maintenance of steel bridges,the mechanical properties of steel used in the bridges must be elucidated.When enough dimensions of specimens cannot be extracted from the actual members,miniaturized specimens are used for evaluation.In the case of the Charpy impact test,sub-and half-size specimens are specified instead of full-size specimens of which the thickness is 10 mm.The value of absorbed energy and energy transient temperature obtained by Charpy impact tests with sub-size and half-size specimens were investigated from the viewpoint of maintenance of bridges in this study.The absorbed energy was not in proportion to the thickness of specimens of steel used in the actual overage bridges.The tendency of energy transient temperature obtained by thin specimens of the overage steel differed from that of the present steel.A method for evaluating the performance against brittle fracture occurrence based on the WES3003 criterion was examined.The results show the significance of evaluation based on the energy transient temperature for reasonable maintenance of bridges. 展开更多
关键词 steel bridge maintenance brittle fracture Charpy impact test overage steel
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Recent progress in visualization and digitization of coherent transformation structures and application in high-strength steel
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作者 Xuelin Wang Zhenjia Xie +1 位作者 Xiucheng Li Chengjia Shang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第6期1298-1310,共13页
High-strength steels are mainly composed of medium-or low-temperature microstructures,such as bainite or martensite,with coherent transformation characteristics.This type of microstructure has a high density of disloc... High-strength steels are mainly composed of medium-or low-temperature microstructures,such as bainite or martensite,with coherent transformation characteristics.This type of microstructure has a high density of dislocations and fine crystallographic structural units,which ease the coordinated matching of high strength,toughness,and plasticity.Meanwhile,given its excellent welding perform-ance,high-strength steel has been widely used in major engineering constructions,such as pipelines,ships,and bridges.However,visual-ization and digitization of the effective units of these coherent transformation structures using traditional methods(optical microscopy and scanning electron microscopy)is difficult due to their complex morphology.Moreover,the establishment of quantitative relationships with macroscopic mechanical properties and key process parameters presents additional difficulty.This article reviews the latest progress in microstructural visualization and digitization of high-strength steel,with a focus on the application of crystallographic methods in the development of high-strength steel plates and welding.We obtained the crystallographic data(Euler angle)of the transformed microstruc-tures through electron back-scattering diffraction and combined them with the calculation of inverse transformation from bainite or martensite to austenite to determine the reconstruction of high-temperature parent austenite and orientation relationship(OR)during con-tinuous cooling transformation.Furthermore,visualization of crystallographic packets,blocks,and variants based on actual OR and digit-ization of various grain boundaries can be effectively completed to establish quantitative relationships with alloy composition and key process parameters,thereby providing reverse design guidance for the development of high-strength steel. 展开更多
关键词 high-strength steel MICROSTRUCTURE VISUALIZATION DIGITIZATION quantification mechanical properties
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Mechanical Behavior and Microstructure Evolution during Tensile Deformation of Twinning Induced Plasticity Steel Processed by Warm Forgings
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作者 王文 ZHAO Modi +2 位作者 WANG Xingfu 汪聃 韩福生 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS CSCD 2024年第2期417-424,共8页
The mechanical behavior and microstructural evolution of an Fe-30Mn-3Al-3Si twinninginduced plasticity(TWIP)steel processed using warm forging was investigated.It is found that steel processed via warm forging improve... The mechanical behavior and microstructural evolution of an Fe-30Mn-3Al-3Si twinninginduced plasticity(TWIP)steel processed using warm forging was investigated.It is found that steel processed via warm forging improves comprehensive mechanical properties compared to the TWIP steel processed via cold rolling,with a high tensile strength(R_(m))of 793 MPa,a yield strength(R_(P))of 682 MPa,an extremely large R_(P)/R_(m)ratio as high as 0.86 as well as an excellent elongation rate of 46.8%.The microstructure observation demonstrates that steel processed by warm forging consists of large and elongated grains together with fine,equiaxed grains.Complicated micro-defect configurations were also observed within the steel,including dense dislocation networks and a few coarse deformation twins.As the plastic deformation proceeds,the densities of dislocations and deformation twins significantly increase.Moreover,a great number of slip lines could be observed in the elongated grains.These findings reveal that a much more dramatic interaction between microstructural defect and dislocations glide takes place in the forging sample,wherein the fine and equiaxed grains propagated dislocations more rapidly,together with initial defect configurations,are responsible for enhanced strength properties.Meanwhile,larger,elongated grains with more prevalently activated deformation twins result in high plasticity. 展开更多
关键词 TWIP steel TWINNING mechanical property deformation mechanism MICROSTRUCTURE
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