The trend in die/mold manufacturing at present is towards the hard machining at high speed to replace the electron dis- charge machining. Failure forms of the AlTiN-coated micro-grain carbide endmill when used for th...The trend in die/mold manufacturing at present is towards the hard machining at high speed to replace the electron dis- charge machining. Failure forms of the AlTiN-coated micro-grain carbide endmill when used for the machining of JIS SKD61 (HRC 53), a widely used material in die/mold manufacturing, are investigated. The endmill shows a characteristic that tool life decreases greatly due to the chipping when overload occurs or the rapid increase of wear when over-heat accumulation in cutting edges. As a consequence of the investigation, a strategy to regulate heat generation in the end milling process is proposed. This is accomplished by controlling the cutting arc length, i.e. the length of each flute engaging workpiece in a cutting cycle. Case studies on the slot end milling and comer rounding are conducted. The results show that the proposed strategy suggests the optimal tool path as well as the optimal pitch between successive tool paths under the cutting time criterion.展开更多
To achieve high energy density in lithium batteries,the construction of lithium-ion/metal hybrid anodes is a promising strategy.In particular,because of the anisotropy of graphite,hybrid anode formed by graphite/Li me...To achieve high energy density in lithium batteries,the construction of lithium-ion/metal hybrid anodes is a promising strategy.In particular,because of the anisotropy of graphite,hybrid anode formed by graphite/Li metal has low transport kinetics and is easy to causes the growth of lithium dendrites and accumulation of dead Li,which seriously affects the cycle life of batteries and even causes safety problems.Here,by comparing graphite with two types of hard carbon,it was found that hybrid anode formed by hard carbon and lithium metal,possessing more disordered mesoporous structure and lithophilic groups,presents better performance.Results indicate that the mesoporous structure provides abundant active site and storage space for dead lithium.With the synergistic effect of this structure and lithophilic functional groups(–COOH),the reversibility of hard carbon/lithium metal hybrid anode is maintained,promoting uniform deposition of lithium metal and alleviating formation of lithium dendrites.The hybrid anode maintains a 99.5%Coulombic efficiency(CE)after 260 cycles at a specific capacity of 500 m Ah/g.This work provides new insights into the hybrid anodes formed by carbon-based materials and lithium metal with high specific energy and fast charging ability.展开更多
The hardness, electronic, and elastic properties of 5d transition metal dibofides with ReB2 structure are studied theoretically by using the first principles calculations. The calculated results are in good agreement ...The hardness, electronic, and elastic properties of 5d transition metal dibofides with ReB2 structure are studied theoretically by using the first principles calculations. The calculated results are in good agreement with the previous experimental and theoretical results. Empirical formulas for estimating the hardness and partial number of effective free electrons for each bond in multibond compounds with metallicity are presented. Based on the formulas, IrB2 has the largest hardness of 21.8 GPa, followed by OsB2 （21.0 GPa） and ReB2 （19.7 GPa）, indicating that they are good candidates as hard materials.展开更多
Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecor...Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.展开更多
The hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass is studied from ambient temperature to the temperature over Tx （the onset crystallization temperature） using a hot macro-hardness tester and ...The hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass is studied from ambient temperature to the temperature over Tx （the onset crystallization temperature） using a hot macro-hardness tester and scanning electron microscopy （SEM）. The results show that the hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass can be classified into 4 zones： the glassy zone in which the hardness almost linearly decreases with the increase of temperature, the viscoelastic zone in which the hardness is nearly unchanged, the viscous flow zone in which the hardness quickly tends towards near zero with temperature, and the crystallization zone in which the hardness sharply increases. The high temperature deformation behavior and the easy processable deformation region for bulk metallic glasses are also discussed on the basis of the hot marco-hardness.展开更多
The present study reports effects of annealing treatment on the hardness of Ce75Al23Si2 rare earth-based metallic glasses (REMG). Then specimens were annealed at 100°C, 200°C, 250°C, 270&de...The present study reports effects of annealing treatment on the hardness of Ce75Al23Si2 rare earth-based metallic glasses (REMG). Then specimens were annealed at 100°C, 200°C, 250°C, 270°C, and 290°C five different temperatures for 30 minutes. After that, three different characteristic methods, including microindentation, X-ray Diffraction (XRD), and scanning electrical microscope (SEM) were conducted on the as received REMG sample and five annealed samples. XRD data demonstrate that the crystallization occurs in the sample at the annealing temperature as low as 200°C. The microindentation measurement shows that hardness of the REMG sample does not change at all before crystallization occurs in the sample and increases with the annealing temperature in the range of 200°C to 290°C. The average crystal size in the annealed samples was estimated using Debye-Scherrer equation to be 28-42 nm, in consistent with the SEM observation, indicating that nano-crystalline domains may give rise to the enhancement of hardness.展开更多
This article introduces a high-power microwave mechanical integrated continuous mining device,which can achieve synchronous cutting of hard rocks by microwave and machinery.The device includes a cutting system,a rotar...This article introduces a high-power microwave mechanical integrated continuous mining device,which can achieve synchronous cutting of hard rocks by microwave and machinery.The device includes a cutting system,a rotary translation system,a loading system,a high-power microwave system,and a control and monitoring system.The technology of“master-slave follow-up”disc cutter alternating side cutting of rock was proposed,which could improve the effectiveness of rock breaking.The integrated structure of a microwave-cut system was then proposed,and synchronous motion of the microwave-cut system and adjustment of the loading system could be realized.The automatic adjustment technology of the microwave working distance was developed to dynamically control the optimal microwave working distance.The basic functions of the equipment were verified by tests.By comparing the two types of disk cutters,it is found that the master-slave follow-up disk cutter can improve significantly the dust removal effect and rock breaking efficiency in rock breaking process versus the conventional large disc cutter.Cutting tests of slate with or without microwave were conducted using a master-slave follow-up disk cutter.The results show that the cutting patterns of slates change from intermittent chunks(without microwave irradiation)to persistent debris(with microwave irradiation),and the cutting speed is significantly improved(170%).The development of the device provides a scientific basis for changing the conventional mining technology of metal mines and realizing the mechanical continuous mining in hard metal mines.展开更多
文摘The trend in die/mold manufacturing at present is towards the hard machining at high speed to replace the electron dis- charge machining. Failure forms of the AlTiN-coated micro-grain carbide endmill when used for the machining of JIS SKD61 (HRC 53), a widely used material in die/mold manufacturing, are investigated. The endmill shows a characteristic that tool life decreases greatly due to the chipping when overload occurs or the rapid increase of wear when over-heat accumulation in cutting edges. As a consequence of the investigation, a strategy to regulate heat generation in the end milling process is proposed. This is accomplished by controlling the cutting arc length, i.e. the length of each flute engaging workpiece in a cutting cycle. Case studies on the slot end milling and comer rounding are conducted. The results show that the proposed strategy suggests the optimal tool path as well as the optimal pitch between successive tool paths under the cutting time criterion.
基金Financial support from the National Natural Science Foundation of China (22075320)。
文摘To achieve high energy density in lithium batteries,the construction of lithium-ion/metal hybrid anodes is a promising strategy.In particular,because of the anisotropy of graphite,hybrid anode formed by graphite/Li metal has low transport kinetics and is easy to causes the growth of lithium dendrites and accumulation of dead Li,which seriously affects the cycle life of batteries and even causes safety problems.Here,by comparing graphite with two types of hard carbon,it was found that hybrid anode formed by hard carbon and lithium metal,possessing more disordered mesoporous structure and lithophilic groups,presents better performance.Results indicate that the mesoporous structure provides abundant active site and storage space for dead lithium.With the synergistic effect of this structure and lithophilic functional groups(–COOH),the reversibility of hard carbon/lithium metal hybrid anode is maintained,promoting uniform deposition of lithium metal and alleviating formation of lithium dendrites.The hybrid anode maintains a 99.5%Coulombic efficiency(CE)after 260 cycles at a specific capacity of 500 m Ah/g.This work provides new insights into the hybrid anodes formed by carbon-based materials and lithium metal with high specific energy and fast charging ability.
文摘The hardness, electronic, and elastic properties of 5d transition metal dibofides with ReB2 structure are studied theoretically by using the first principles calculations. The calculated results are in good agreement with the previous experimental and theoretical results. Empirical formulas for estimating the hardness and partial number of effective free electrons for each bond in multibond compounds with metallicity are presented. Based on the formulas, IrB2 has the largest hardness of 21.8 GPa, followed by OsB2 （21.0 GPa） and ReB2 （19.7 GPa）, indicating that they are good candidates as hard materials.
文摘Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.
基金Project supported by the National Natural Science Foundation of China （Grant No.50201009）
文摘The hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass is studied from ambient temperature to the temperature over Tx （the onset crystallization temperature） using a hot macro-hardness tester and scanning electron microscopy （SEM）. The results show that the hot hardness behavior of Zr52.5Al10Ni10Cu15Be12.5 bulk metallic glass can be classified into 4 zones： the glassy zone in which the hardness almost linearly decreases with the increase of temperature, the viscoelastic zone in which the hardness is nearly unchanged, the viscous flow zone in which the hardness quickly tends towards near zero with temperature, and the crystallization zone in which the hardness sharply increases. The high temperature deformation behavior and the easy processable deformation region for bulk metallic glasses are also discussed on the basis of the hot marco-hardness.
文摘The present study reports effects of annealing treatment on the hardness of Ce75Al23Si2 rare earth-based metallic glasses (REMG). Then specimens were annealed at 100°C, 200°C, 250°C, 270°C, and 290°C five different temperatures for 30 minutes. After that, three different characteristic methods, including microindentation, X-ray Diffraction (XRD), and scanning electrical microscope (SEM) were conducted on the as received REMG sample and five annealed samples. XRD data demonstrate that the crystallization occurs in the sample at the annealing temperature as low as 200°C. The microindentation measurement shows that hardness of the REMG sample does not change at all before crystallization occurs in the sample and increases with the annealing temperature in the range of 200°C to 290°C. The average crystal size in the annealed samples was estimated using Debye-Scherrer equation to be 28-42 nm, in consistent with the SEM observation, indicating that nano-crystalline domains may give rise to the enhancement of hardness.
基金support from the National Natural Science Foundation of China(Grant No.41827806)Liaoning Provincial Science and Technology Program(Grant No.2022JH2/101300109).
文摘This article introduces a high-power microwave mechanical integrated continuous mining device,which can achieve synchronous cutting of hard rocks by microwave and machinery.The device includes a cutting system,a rotary translation system,a loading system,a high-power microwave system,and a control and monitoring system.The technology of“master-slave follow-up”disc cutter alternating side cutting of rock was proposed,which could improve the effectiveness of rock breaking.The integrated structure of a microwave-cut system was then proposed,and synchronous motion of the microwave-cut system and adjustment of the loading system could be realized.The automatic adjustment technology of the microwave working distance was developed to dynamically control the optimal microwave working distance.The basic functions of the equipment were verified by tests.By comparing the two types of disk cutters,it is found that the master-slave follow-up disk cutter can improve significantly the dust removal effect and rock breaking efficiency in rock breaking process versus the conventional large disc cutter.Cutting tests of slate with or without microwave were conducted using a master-slave follow-up disk cutter.The results show that the cutting patterns of slates change from intermittent chunks(without microwave irradiation)to persistent debris(with microwave irradiation),and the cutting speed is significantly improved(170%).The development of the device provides a scientific basis for changing the conventional mining technology of metal mines and realizing the mechanical continuous mining in hard metal mines.
