ZrO_(2)-YO_(1.5)-TaO_(2.5)(ZYTO)is a promising top-coat material for thermal barrier coatings(TBCs).The bulk properties of ZYTO have been reported by several studies,but its performances as TBCs are less-well understo...ZrO_(2)-YO_(1.5)-TaO_(2.5)(ZYTO)is a promising top-coat material for thermal barrier coatings(TBCs).The bulk properties of ZYTO have been reported by several studies,but its performances as TBCs are less-well understood.In this work,ZYTO TBCs were prepared by air plasma spraying(APS)and their thermal cycling performances were investigated at 1150℃.Despite of the good bulk properties,APS ZYTO TBCs present an extremely short thermal fatigue life.This is attributed to the non-equilibrium grain-boundary segregation of TaO_(2.5) induced by limited solubility and rapid quenching during APS process,resulting in a tetragonal(t)to cubic(c)and metastable-tetragonal(tm)phase transformation in ZYTO TBCs.The volume shrinkage(~0.74vol%)of phase transformation leads to many cracks at the c/tm phase boundaries after deposition.On the other hand,the formation of cubic phase with massive grain-boundary Ta segregation induces a large intergranular embrittlement and a weak bonding strength(~5.3 MPa),resulting in the premature failure of the ZYTO TBCs.展开更多
Hemorrhage during trauma occurred in emergency situations is a significant challenge. It may be life threatening if it is not treated swiftly. A new device which can effectively stop bleeding to save life of injured p...Hemorrhage during trauma occurred in emergency situations is a significant challenge. It may be life threatening if it is not treated swiftly. A new device which can effectively stop bleeding to save life of injured person, especially in battlefield situations and accidents, is presented. A plasma generator is designed to generate a low temperature air plasma spray for treating wounds. The spectral spike at 777.4 nm in the emission spectrum of the plasma plume and the spatial distribution of this emission line’s spectral intensity indicate that abundant atomic oxygen is generated and sprays out of the generator by about 25 mm. Atomic oxygen carried by the plasma spray can quickly activate the cascading of coagulation processes and works as dry disinfectant to advance healing. Tests on blood droplets reveal the strong dependence of blood clotting on the amount of atomic oxygen applied in the plasma treatment, which is maneuvered by increasing the plasma treatment time or decreasing the exposure distance;in both approaches, the degree of blood clotting increases. Treated smeared blood samples show that an increase of the erythrocyte concentration and a drastic decrease of the platelet count are also correlated to the increase of atomic oxygen dose applied in the plasma treatment. The results reveal the mechanisms of air plasma blood coagulation and wound healing. As animal models, pigs were used in the tests of stopping wound bleeding from a cross cut in the ham area, from a hole in an ear’s saphenous vein, and from cuts to arteries in an ear and in a real leg, all stopped swiftly. Moreover, both artery cuts were secure to remove tourniquet;downgrade of tourniquet necessary wound in under 2 minutes was demonstrated. The healing progress of cross cut wounds was observed. The healing time was shortened to about half. This battery power plasma spray can be carried to or placed at anywhere available for first aid applications. It stops bleeding swiftly to save life, and also downgrades tourniquet necessary wound to extend the golden period of saving the remaining part below tourniquet.展开更多
This study is aiming at controlling the microstructure of plasma sprayed Al<sub>2</sub>O<sub>3</sub>-TiO<sub>2</sub> composite coatings using freeze granulated powders. As sprayed a...This study is aiming at controlling the microstructure of plasma sprayed Al<sub>2</sub>O<sub>3</sub>-TiO<sub>2</sub> composite coatings using freeze granulated powders. As sprayed and sintered Al<sub>2</sub>O<sub>3</sub> + 3wt%TiO<sub>2</sub> powders were air plasma sprayed with industry process parameters and compared with a commercial powder. The resulting coatings were investigated with respect to powder flowability, porosity and microstructure of the granules. The results showed that microstructure and melting fraction in the coatings could be tailored with the freeze granulation process and heat treatment conditions.展开更多
Surface coating is a critical procedure in the case of maintenance engineering. Ceramic coating of the wear areas is of the best practice which substantially enhances the Mean Time between Failure (MTBF). EN24 is a co...Surface coating is a critical procedure in the case of maintenance engineering. Ceramic coating of the wear areas is of the best practice which substantially enhances the Mean Time between Failure (MTBF). EN24 is a commercial grade alloy which is used for various industrial applications like sleeves, nuts, bolts, shafts, etc. EN24 is having comparatively low corrosion resistance, and ceramic coating of the wear and corroding areas of such parts is a best followed practice which highly improves the frequent failures. The coating quality mainly depends on the coating thickness, surface roughness and coating hardness which finally decides the operability. This paper describes an experimental investigation to effectively optimize the Atmospheric Plasma Spray process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> coatings to get the best quality of coating on EN24 alloy steel substrate. The experiments are conducted with an Orthogonal Array (OA) design of experiments (DoE). In the current experiment, critical input parameters are considered and some of the vital output parameters are monitored accordingly and separate mathematical models are generated using regression analysis. The Analytic Hierarchy Process (AHP) method is used to generate weights for the individual objective functions and based on that, a combined objective function is made. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is practically utilized to the combined objective function to optimize the values of input parameters to get the best output parameters. Confirmation tests are also conducted and their output results are compared with predicted values obtained through mathematical models. The dominating effects of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> spray parameters on output parameters: surface roughness, coating thickness and coating hardness are discussed in detail. It is concluded that the input parameters variation directly affects the characteristics of output parameters and any number of input as well as output parameters can be easily optimized using the current approach.展开更多
SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which sign...SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.展开更多
Plasma spray–physical vapor deposition(PS–PVD)is a unique technology that enables highly tailorable functional films and coatings with various rare metal elements to be processed.This technology bridges the gap betw...Plasma spray–physical vapor deposition(PS–PVD)is a unique technology that enables highly tailorable functional films and coatings with various rare metal elements to be processed.This technology bridges the gap between conventional thermal spray and vapor deposition and provides a variety of coating microstructures composed of vapor,liquid,and solid deposition units.The PS–PVD technique serves a broad range of applications in the fields of thermal barrier coatings(TBCs),environmental barrier coatings(EBCs),oxygen permeable films,and electrode films.It also represents the development direction of high-performance TBC/EBC preparation technologies.With the PS–PVD technique,the composition of the deposition unit determines the microstructure of the coating and its performance.When coating materials are injected into a nozzle and transported into the plasma jet,the deposition unit generated by a coating material is affected by the plasma jet characteristics.However,there is no direct in situ measurement method of material transfer and deposition processes in the PS–PVD plasma jet,because of the extreme conditions of PS–PVD such as a low operating pressure of*100 Pa,temperatures of thousands of degrees,and a thin and high-velocity jet.Despite the difficulties,the transport and transformation behaviors of the deposition units were also researched by optical emission spectroscopy,observation of the coating microstructure and other methods.This paper reviews the progress of PS–PVD technologies considering the preparation of advanced thermal barrier coatings from the perspective of the transport and transformation behaviors of the deposition units.The development prospects of new high-performance TBCs using the PS–PVD technique are also discussed.展开更多
This study explores the fabrication of Fe-based amorphous/crystalline coating by air plasma spraying and its dependency on the coating parameters(plasma power,primary gas flow rate,powder feed rate,and stand-off dista...This study explores the fabrication of Fe-based amorphous/crystalline coating by air plasma spraying and its dependency on the coating parameters(plasma power,primary gas flow rate,powder feed rate,and stand-off distance).X-ray diffraction of the coatings deposited at optimized spray parameters showed the presence of amorphous/crystalline phase.Coatings deposited at a lower plasma power and highest gas flow rate exhibited better density,hardness,and wear resistance.All coatings demonstrated equally good resistance against the corrosive environment(3.5wt%NaCl solution).Mechanical,wear,and tribological studies indicated that a single process parameter optimization cannot provide good coating performance;instead,all process parameters have a unique role in defining better properties for the coating by con-trolling the in-flight particle temperature and velocity profile,followed by the cooling pattern of molten droplet before impingement on the substrate.展开更多
The basis of the hydrophobicity of lanthanide rare earth oxides(REOs)has been the subject of considerable debate.To explore this question,the wetting behaviors and surface compositions of hierarchicallystructured Yb_(...The basis of the hydrophobicity of lanthanide rare earth oxides(REOs)has been the subject of considerable debate.To explore this question,the wetting behaviors and surface compositions of hierarchicallystructured Yb_(2)o_(3)(one of the REOs)coatings and non-REO Al_(2)o_(3)coatings deposited via solution precursor plasma spray process were investigated in this work.The Yb_(2)o_(3)coatings were subjected to a number of post-deposition treatments including vacuum(1-15 Pa)treatment,Ar-plasma treatment,heat treatment(400℃),long-time air exposure and ultra-high vacuum(1×10^(-7)Pa)treatment.Subsequent characterization showed that different post-deposition treatments resulted in different wetting behavior for the Yb_(2)o_(3)coatings which correlated with the content of hydrocarbon on the surface.Yb_(2)o_(3)coatings exhibited reversible transitions between superhydrophobicity after vacuum treatment and superhydrophilicity after Ar-plasma or heat treatment,linked to hydrocarbon adsorption onto and desorption from the surface.Yb_(2)o_(3)coatings after long-time air exposure and ultra-high vacuum treatment both remained hydrophilic and showed a smaller hydrocarbon content than coatings after vacuum treatment.Al_(2)o_(3)coatings with hierarchical surface structures similar to the Yb_(2)o_(3)coatings showed an increase in WCA to only-170 after the same vacuum treatment,indicating the REO has a much higher affinity for hydrocarbon adsorption than Al_(2)o_(3),and that the content of hydrocarbon adsorbed on the surface of the REO determined the wetting behavior.展开更多
The high melting point and strong chemical bonding of NbB_(2)pose a great challenge to the preparation of high-density nanostructured NbB_(2)composite coating.Herein,we report a novel,simple,and efficient method to fa...The high melting point and strong chemical bonding of NbB_(2)pose a great challenge to the preparation of high-density nanostructured NbB_(2)composite coating.Herein,we report a novel,simple,and efficient method to fabricate in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating by plasma spraying Nb_(2)O_(5)–B_(4)C–Al composite powder,aiming at realizing the higher densification and ultra-fine microstructure of NbB_(2)composite coating.The microstructure and properties of in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating were studied comparatively with ex-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating(plasma spraying NbB_(2)–NbC–Al_(2)O_(3)composite powder).The reaction mechanism of Nb_(2)O_(5)–B_(4)C–Al composite powder in plasma jet was analyzed in detail.The results showed that the in-situ nanostructured NbB_(2)–NbC–Al_(2)O_(3)composite coating presented a lower porosity and superior performance including higher microhardness,toughness and wear resistance compared to the plasma sprayed ex-situ NbB_(2)–NbC–Al_(2)O_(3)coating and other boride composite coatings.Densification of the in-situ NbB_(2)–NbC–Al_(2)O_(3)coating was attributed to the low melting point of Nb_(2)O_(5)–B_(4)C–Al composite powder and the exothermic effect of in-situ reaction.The superior performance was ascribed to the density improvement and the strengthening and toughening effect of the nanosized phases.The in-situ reaction path could be expressed as:Nb_(2)O_(5)+Al®Nb+Al_(2)O_(3),and Nb+B_(4)C®NbB_(2)+NbC.展开更多
FeCoCrNiAl high entropy alloy coatings were prepared by supersonic air-plasma spraying.The coatings were post-treated by vacuum heat treatment at 600 and 900°C,and laser re-melting with 300 W,respectively,to stud...FeCoCrNiAl high entropy alloy coatings were prepared by supersonic air-plasma spraying.The coatings were post-treated by vacuum heat treatment at 600 and 900°C,and laser re-melting with 300 W,respectively,to study the influence of different treatments on the structure and properties of the coatings.The phase constitution,microstructure and microhardness of the coatings after treatments were investigated using X-ray diffraction,scanning electron microscopy and energy dispersive spectrometry.Results showed that the as-sprayed coatings consisted of pure metal and Fe-Cr.The AlNi_3 phase was obtained after the vacuum heat treatment process.A body-centered cubic structure with less AlNi_3 could be found in the coating after the laser re-melting process.The average hardness values of the as-sprayed coating and the coatings with two different temperature vacuum heat treatments and with laser re-melting were 177,227,266 and 682 HV,respectively.This suggests that the vacuum heat treatment promoted the alloying process of the coatings,and contributed to the enhancement of the coating wear resistance.The laser re-melted coating showed the best wear resistance.展开更多
AIM To investigate osteoconductive and antimicrobial properties of a titanium-copper-nitride(TiC uN) film and an additional BONIT~? coating on titanium substrates.METHODS For micro-structuring, the surface of titanium...AIM To investigate osteoconductive and antimicrobial properties of a titanium-copper-nitride(TiC uN) film and an additional BONIT~? coating on titanium substrates.METHODS For micro-structuring, the surface of titanium test samples was modified by titanium plasma spray(TPS). On the TPS-coated samples, the Ti Cu N layer was deposited by physical vapor deposition. The BONIT~? layer was coated electrochemically. The concentration of copper ions released from TiC uN films was measured by atomic absorption spectrometry. MG-63 osteoblasts on Ti Cu N and BONIT~? were analyzed for cell adhesion, viability and spreading. In parallel, Staphylococcus epidermidis(S. epidermidis) were cultivated on the samples and planktonic and biofilm-bound bacteria were quantified bycounting of the colony-forming units. RESULTS Field emission scanning electron microscopy(FESEM) revealed rough surfaces for TPS and TiC uN and a special crystalline surface structure on TiC uN + BONIT~?. TiC uN released high amounts of copper quickly within 24 h. These release dynamics were accompanied by complete growth inhibition of bacteria and after 2 d, no planktonic or adherent S. epidermidis were found on these samples. On the other hand viability of MG-63 cells was impaired during direct cultivation on the samples within 24 h. However, high cell colonization could be found after a 24 h pre-incubation step in cell culture medium simulating the in vivo dynamics closer. On pre-incubated TiC uN, the osteoblasts span the ridges and demonstrate a flattened, well-spread phenotype. The additional BONIT~?-coating reduced the copper release of the TiC uN layer significantly and showed a positive effect on the initial cell adhesion.CONCLUSION The Ti Cu N-coating inhibits the formation of bacterial biofilms on orthopedic implants by influencing the "race for the surface" to the advantage of osteoblasts.展开更多
Here, we describe the use of monolayers of intestinal epithelial cells derived from intestinal organoids and transcriptomics to investigate the direct effects of dietary protein sources on epithelial function. Mechani...Here, we describe the use of monolayers of intestinal epithelial cells derived from intestinal organoids and transcriptomics to investigate the direct effects of dietary protein sources on epithelial function. Mechanically dissociated 3 D organoids of mouse duodenum were used to generate a polarized epithelium containing all cell types found in the tissue of origin. The organoid-derived cell monolayers were exposed to 4%(w/v) of ‘undigested(non-hydrolysed)-soluble' fraction of protein sources used as feed ingredients [soybean meal(SBM) and casein], or alternative protein sources(spray dried plasma protein, and yellow meal worm), or controls for 6 h prior to RNA isolation and transcriptomics. All protein sources altered expression of unique biological processes in the epithelial cells. Exposure of intestinal organoids to SBM downregulated expression of retinol and retinoid metabolic processes as well as cholesterol and lipid biosynthetic pathways, consistent with the reported hypotriglyceridaemic effect of soy protein in vivo. These findings support the use of intestinal organoids as models to evaluate complex interactions between dietary ingredients and the intestinal epithelium and highlights some unique host effects of alternative protein sources in animal feed and potentially human food.展开更多
The YSZ coatings are prepared by the plasma spray-physical vapor deposition(PS-PVD)technology based on a specific experimental design.The structure,thickness and growth angle of YSZ coatings on the entire circumferent...The YSZ coatings are prepared by the plasma spray-physical vapor deposition(PS-PVD)technology based on a specific experimental design.The structure,thickness and growth angle of YSZ coatings on the entire circumferential surface of the cylindrical sample are studied.The results indicated that the structure,thickness and deflection growth angle of YSZ coatings are related to the orientation of deposition location.The numerical simulation of the multiphase mixed fluid near the substrate is carried out and the deposition regularity and mechanism of YSZ coatings prepared by PS-PVD is deduced.The growth rate is related to the local characteristics of the plasma flow field,and is directly proportional to the field pressure and inversely proportional to the field velocity.The growth angle of the coating is generally affected by the flow direction of the plasma jet.Especially,the normal component of velocity vector,V_(norm),mainly affects the speed at which the coating grows vertically upwards.The tangential component of velocity vector,V_(tan),determines the degree that the coating growth direction deviates from the vertical direction.When V_(tan)≠0,the coating forms a fine column with a certain deflection angle and finally develops into an oblique columnar structure.展开更多
基金financially supported by the National Natural Science Foundation of China (Nos. 51971139 and 51875341)the National Science and Technology Major Project of China (No. 2017-VI-0011-0083)
文摘ZrO_(2)-YO_(1.5)-TaO_(2.5)(ZYTO)is a promising top-coat material for thermal barrier coatings(TBCs).The bulk properties of ZYTO have been reported by several studies,but its performances as TBCs are less-well understood.In this work,ZYTO TBCs were prepared by air plasma spraying(APS)and their thermal cycling performances were investigated at 1150℃.Despite of the good bulk properties,APS ZYTO TBCs present an extremely short thermal fatigue life.This is attributed to the non-equilibrium grain-boundary segregation of TaO_(2.5) induced by limited solubility and rapid quenching during APS process,resulting in a tetragonal(t)to cubic(c)and metastable-tetragonal(tm)phase transformation in ZYTO TBCs.The volume shrinkage(~0.74vol%)of phase transformation leads to many cracks at the c/tm phase boundaries after deposition.On the other hand,the formation of cubic phase with massive grain-boundary Ta segregation induces a large intergranular embrittlement and a weak bonding strength(~5.3 MPa),resulting in the premature failure of the ZYTO TBCs.
文摘Hemorrhage during trauma occurred in emergency situations is a significant challenge. It may be life threatening if it is not treated swiftly. A new device which can effectively stop bleeding to save life of injured person, especially in battlefield situations and accidents, is presented. A plasma generator is designed to generate a low temperature air plasma spray for treating wounds. The spectral spike at 777.4 nm in the emission spectrum of the plasma plume and the spatial distribution of this emission line’s spectral intensity indicate that abundant atomic oxygen is generated and sprays out of the generator by about 25 mm. Atomic oxygen carried by the plasma spray can quickly activate the cascading of coagulation processes and works as dry disinfectant to advance healing. Tests on blood droplets reveal the strong dependence of blood clotting on the amount of atomic oxygen applied in the plasma treatment, which is maneuvered by increasing the plasma treatment time or decreasing the exposure distance;in both approaches, the degree of blood clotting increases. Treated smeared blood samples show that an increase of the erythrocyte concentration and a drastic decrease of the platelet count are also correlated to the increase of atomic oxygen dose applied in the plasma treatment. The results reveal the mechanisms of air plasma blood coagulation and wound healing. As animal models, pigs were used in the tests of stopping wound bleeding from a cross cut in the ham area, from a hole in an ear’s saphenous vein, and from cuts to arteries in an ear and in a real leg, all stopped swiftly. Moreover, both artery cuts were secure to remove tourniquet;downgrade of tourniquet necessary wound in under 2 minutes was demonstrated. The healing progress of cross cut wounds was observed. The healing time was shortened to about half. This battery power plasma spray can be carried to or placed at anywhere available for first aid applications. It stops bleeding swiftly to save life, and also downgrades tourniquet necessary wound to extend the golden period of saving the remaining part below tourniquet.
文摘This study is aiming at controlling the microstructure of plasma sprayed Al<sub>2</sub>O<sub>3</sub>-TiO<sub>2</sub> composite coatings using freeze granulated powders. As sprayed and sintered Al<sub>2</sub>O<sub>3</sub> + 3wt%TiO<sub>2</sub> powders were air plasma sprayed with industry process parameters and compared with a commercial powder. The resulting coatings were investigated with respect to powder flowability, porosity and microstructure of the granules. The results showed that microstructure and melting fraction in the coatings could be tailored with the freeze granulation process and heat treatment conditions.
文摘Surface coating is a critical procedure in the case of maintenance engineering. Ceramic coating of the wear areas is of the best practice which substantially enhances the Mean Time between Failure (MTBF). EN24 is a commercial grade alloy which is used for various industrial applications like sleeves, nuts, bolts, shafts, etc. EN24 is having comparatively low corrosion resistance, and ceramic coating of the wear and corroding areas of such parts is a best followed practice which highly improves the frequent failures. The coating quality mainly depends on the coating thickness, surface roughness and coating hardness which finally decides the operability. This paper describes an experimental investigation to effectively optimize the Atmospheric Plasma Spray process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> coatings to get the best quality of coating on EN24 alloy steel substrate. The experiments are conducted with an Orthogonal Array (OA) design of experiments (DoE). In the current experiment, critical input parameters are considered and some of the vital output parameters are monitored accordingly and separate mathematical models are generated using regression analysis. The Analytic Hierarchy Process (AHP) method is used to generate weights for the individual objective functions and based on that, a combined objective function is made. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is practically utilized to the combined objective function to optimize the values of input parameters to get the best output parameters. Confirmation tests are also conducted and their output results are compared with predicted values obtained through mathematical models. The dominating effects of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> spray parameters on output parameters: surface roughness, coating thickness and coating hardness are discussed in detail. It is concluded that the input parameters variation directly affects the characteristics of output parameters and any number of input as well as output parameters can be easily optimized using the current approach.
文摘SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.
基金financially supported by the National Key R&D Plan(No.2017YFB0306103)the Fundamental Research Funds for the Central Universitiesthe National Program for Support of Top-notch Young Professionals。
文摘Plasma spray–physical vapor deposition(PS–PVD)is a unique technology that enables highly tailorable functional films and coatings with various rare metal elements to be processed.This technology bridges the gap between conventional thermal spray and vapor deposition and provides a variety of coating microstructures composed of vapor,liquid,and solid deposition units.The PS–PVD technique serves a broad range of applications in the fields of thermal barrier coatings(TBCs),environmental barrier coatings(EBCs),oxygen permeable films,and electrode films.It also represents the development direction of high-performance TBC/EBC preparation technologies.With the PS–PVD technique,the composition of the deposition unit determines the microstructure of the coating and its performance.When coating materials are injected into a nozzle and transported into the plasma jet,the deposition unit generated by a coating material is affected by the plasma jet characteristics.However,there is no direct in situ measurement method of material transfer and deposition processes in the PS–PVD plasma jet,because of the extreme conditions of PS–PVD such as a low operating pressure of*100 Pa,temperatures of thousands of degrees,and a thin and high-velocity jet.Despite the difficulties,the transport and transformation behaviors of the deposition units were also researched by optical emission spectroscopy,observation of the coating microstructure and other methods.This paper reviews the progress of PS–PVD technologies considering the preparation of advanced thermal barrier coatings from the perspective of the transport and transformation behaviors of the deposition units.The development prospects of new high-performance TBCs using the PS–PVD technique are also discussed.
文摘This study explores the fabrication of Fe-based amorphous/crystalline coating by air plasma spraying and its dependency on the coating parameters(plasma power,primary gas flow rate,powder feed rate,and stand-off distance).X-ray diffraction of the coatings deposited at optimized spray parameters showed the presence of amorphous/crystalline phase.Coatings deposited at a lower plasma power and highest gas flow rate exhibited better density,hardness,and wear resistance.All coatings demonstrated equally good resistance against the corrosive environment(3.5wt%NaCl solution).Mechanical,wear,and tribological studies indicated that a single process parameter optimization cannot provide good coating performance;instead,all process parameters have a unique role in defining better properties for the coating by con-trolling the in-flight particle temperature and velocity profile,followed by the cooling pattern of molten droplet before impingement on the substrate.
基金supported by Natural Science and Engineering Research Council Canada Discovery Grants Program(No.RGPIN-2015-06377(TWC))Natural Science and Engineering Research Council Canada Green Surface Engineering for Advanced Manufacturing(Green-SEAM)Strategic Network。
文摘The basis of the hydrophobicity of lanthanide rare earth oxides(REOs)has been the subject of considerable debate.To explore this question,the wetting behaviors and surface compositions of hierarchicallystructured Yb_(2)o_(3)(one of the REOs)coatings and non-REO Al_(2)o_(3)coatings deposited via solution precursor plasma spray process were investigated in this work.The Yb_(2)o_(3)coatings were subjected to a number of post-deposition treatments including vacuum(1-15 Pa)treatment,Ar-plasma treatment,heat treatment(400℃),long-time air exposure and ultra-high vacuum(1×10^(-7)Pa)treatment.Subsequent characterization showed that different post-deposition treatments resulted in different wetting behavior for the Yb_(2)o_(3)coatings which correlated with the content of hydrocarbon on the surface.Yb_(2)o_(3)coatings exhibited reversible transitions between superhydrophobicity after vacuum treatment and superhydrophilicity after Ar-plasma or heat treatment,linked to hydrocarbon adsorption onto and desorption from the surface.Yb_(2)o_(3)coatings after long-time air exposure and ultra-high vacuum treatment both remained hydrophilic and showed a smaller hydrocarbon content than coatings after vacuum treatment.Al_(2)o_(3)coatings with hierarchical surface structures similar to the Yb_(2)o_(3)coatings showed an increase in WCA to only-170 after the same vacuum treatment,indicating the REO has a much higher affinity for hydrocarbon adsorption than Al_(2)o_(3),and that the content of hydrocarbon adsorbed on the surface of the REO determined the wetting behavior.
基金The authors gratefully acknowledge the financial supports of the National Natural Science Foundation of China(No.52072110)the Natural Science Foundation of Hebei Province(No.E2018202034).
文摘The high melting point and strong chemical bonding of NbB_(2)pose a great challenge to the preparation of high-density nanostructured NbB_(2)composite coating.Herein,we report a novel,simple,and efficient method to fabricate in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating by plasma spraying Nb_(2)O_(5)–B_(4)C–Al composite powder,aiming at realizing the higher densification and ultra-fine microstructure of NbB_(2)composite coating.The microstructure and properties of in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating were studied comparatively with ex-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating(plasma spraying NbB_(2)–NbC–Al_(2)O_(3)composite powder).The reaction mechanism of Nb_(2)O_(5)–B_(4)C–Al composite powder in plasma jet was analyzed in detail.The results showed that the in-situ nanostructured NbB_(2)–NbC–Al_(2)O_(3)composite coating presented a lower porosity and superior performance including higher microhardness,toughness and wear resistance compared to the plasma sprayed ex-situ NbB_(2)–NbC–Al_(2)O_(3)coating and other boride composite coatings.Densification of the in-situ NbB_(2)–NbC–Al_(2)O_(3)coating was attributed to the low melting point of Nb_(2)O_(5)–B_(4)C–Al composite powder and the exothermic effect of in-situ reaction.The superior performance was ascribed to the density improvement and the strengthening and toughening effect of the nanosized phases.The in-situ reaction path could be expressed as:Nb_(2)O_(5)+Al®Nb+Al_(2)O_(3),and Nb+B_(4)C®NbB_(2)+NbC.
基金financially supported by National Natural Science Foundation of China (Nos.51301112 and 51401129)China Postdoctoral Science Foundation (2015M571327)+1 种基金the Natural Science Foundation of Liaoning Province(No.201602553)the Science Research Program of Education Department in Liaoning Province(No.L2014048)
文摘FeCoCrNiAl high entropy alloy coatings were prepared by supersonic air-plasma spraying.The coatings were post-treated by vacuum heat treatment at 600 and 900°C,and laser re-melting with 300 W,respectively,to study the influence of different treatments on the structure and properties of the coatings.The phase constitution,microstructure and microhardness of the coatings after treatments were investigated using X-ray diffraction,scanning electron microscopy and energy dispersive spectrometry.Results showed that the as-sprayed coatings consisted of pure metal and Fe-Cr.The AlNi_3 phase was obtained after the vacuum heat treatment process.A body-centered cubic structure with less AlNi_3 could be found in the coating after the laser re-melting process.The average hardness values of the as-sprayed coating and the coatings with two different temperature vacuum heat treatments and with laser re-melting were 177,227,266 and 682 HV,respectively.This suggests that the vacuum heat treatment promoted the alloying process of the coatings,and contributed to the enhancement of the coating wear resistance.The laser re-melted coating showed the best wear resistance.
基金Supported by the Federal Ministry of Education and Research of Germany(BMBF,project CEMOSTOBAS),No.13N12105
文摘AIM To investigate osteoconductive and antimicrobial properties of a titanium-copper-nitride(TiC uN) film and an additional BONIT~? coating on titanium substrates.METHODS For micro-structuring, the surface of titanium test samples was modified by titanium plasma spray(TPS). On the TPS-coated samples, the Ti Cu N layer was deposited by physical vapor deposition. The BONIT~? layer was coated electrochemically. The concentration of copper ions released from TiC uN films was measured by atomic absorption spectrometry. MG-63 osteoblasts on Ti Cu N and BONIT~? were analyzed for cell adhesion, viability and spreading. In parallel, Staphylococcus epidermidis(S. epidermidis) were cultivated on the samples and planktonic and biofilm-bound bacteria were quantified bycounting of the colony-forming units. RESULTS Field emission scanning electron microscopy(FESEM) revealed rough surfaces for TPS and TiC uN and a special crystalline surface structure on TiC uN + BONIT~?. TiC uN released high amounts of copper quickly within 24 h. These release dynamics were accompanied by complete growth inhibition of bacteria and after 2 d, no planktonic or adherent S. epidermidis were found on these samples. On the other hand viability of MG-63 cells was impaired during direct cultivation on the samples within 24 h. However, high cell colonization could be found after a 24 h pre-incubation step in cell culture medium simulating the in vivo dynamics closer. On pre-incubated TiC uN, the osteoblasts span the ridges and demonstrate a flattened, well-spread phenotype. The additional BONIT~?-coating reduced the copper release of the TiC uN layer significantly and showed a positive effect on the initial cell adhesion.CONCLUSION The Ti Cu N-coating inhibits the formation of bacterial biofilms on orthopedic implants by influencing the "race for the surface" to the advantage of osteoblasts.
基金the financial support from the Wageningen University&Research “IPOP Customized Nutrition” program(grant no.4417801270)financed by Wageningen University&Research,the Dutch Ministry of Economic Affairs, Agriculture&Innovation, the graduate school Wageningen Institute of Animal Science(WIAS)+1 种基金industrial partners Trouw Nutrition, The Netherlands and Darling Ingredient International, The Netherlandssupported by the applied and engineering sciences division of The Netherlands Organisation for Scientific Research(NWO project 14935)and DSM Nutritional Products。
文摘Here, we describe the use of monolayers of intestinal epithelial cells derived from intestinal organoids and transcriptomics to investigate the direct effects of dietary protein sources on epithelial function. Mechanically dissociated 3 D organoids of mouse duodenum were used to generate a polarized epithelium containing all cell types found in the tissue of origin. The organoid-derived cell monolayers were exposed to 4%(w/v) of ‘undigested(non-hydrolysed)-soluble' fraction of protein sources used as feed ingredients [soybean meal(SBM) and casein], or alternative protein sources(spray dried plasma protein, and yellow meal worm), or controls for 6 h prior to RNA isolation and transcriptomics. All protein sources altered expression of unique biological processes in the epithelial cells. Exposure of intestinal organoids to SBM downregulated expression of retinol and retinoid metabolic processes as well as cholesterol and lipid biosynthetic pathways, consistent with the reported hypotriglyceridaemic effect of soy protein in vivo. These findings support the use of intestinal organoids as models to evaluate complex interactions between dietary ingredients and the intestinal epithelium and highlights some unique host effects of alternative protein sources in animal feed and potentially human food.
基金the financial support from National Natural Science Foundation of China(51771059)R&D Program in Key Fields of Guangdong Province of China(2019B010936001)+2 种基金National Science and Technology Major Project of China(2017-VI-0010-0081)Science and Technology Project of Guangdong Province of China(2017A070701027,2014B070705007)Sciences Project of Guangdong Academy of China(2019GDASYL-0104022)。
文摘The YSZ coatings are prepared by the plasma spray-physical vapor deposition(PS-PVD)technology based on a specific experimental design.The structure,thickness and growth angle of YSZ coatings on the entire circumferential surface of the cylindrical sample are studied.The results indicated that the structure,thickness and deflection growth angle of YSZ coatings are related to the orientation of deposition location.The numerical simulation of the multiphase mixed fluid near the substrate is carried out and the deposition regularity and mechanism of YSZ coatings prepared by PS-PVD is deduced.The growth rate is related to the local characteristics of the plasma flow field,and is directly proportional to the field pressure and inversely proportional to the field velocity.The growth angle of the coating is generally affected by the flow direction of the plasma jet.Especially,the normal component of velocity vector,V_(norm),mainly affects the speed at which the coating grows vertically upwards.The tangential component of velocity vector,V_(tan),determines the degree that the coating growth direction deviates from the vertical direction.When V_(tan)≠0,the coating forms a fine column with a certain deflection angle and finally develops into an oblique columnar structure.
