Molasses can serve as a natural adhesive for plywood and particleboard.However,several disadvantages remain,including lower dimensional stability and low bonding strength compared to other adhesives.Therefore,modifica...Molasses can serve as a natural adhesive for plywood and particleboard.However,several disadvantages remain,including lower dimensional stability and low bonding strength compared to other adhesives.Therefore,modifications are needed to use molasses as an adhesive for plywood.This research aims to improve bio-based molasses(MO)adhesive for plywood using citric acid(CA)adhesive.In addition,this research aims to analyze the effect of adding citric acid and to investigate the optimum hot-pressing temperature to produce the best quality plywood.In the first stage,the molasses and citric acid were combined in a ratio of 100:0,75:25,50:50,25:75,0:100 w/w%.Then,the second stage focuses on analyzing the influences of pressing temperature based on an optimum first stage.The research demonstrated that the addition of CA altered the gelation time,solid content,viscosity,and pH of the molasses adhesives.In addition,the thermal properties of molasses adhesives were changed after mixing with citric acid.These phenomena indicate changes in characteristics,such as the curing of adhesive.Overall,the characteristics of plywood showed a steady improvement as the CA ratio increased but revealed a significant decline for the 25:75 MO-CA ratio.By raising the pressing temperature from 180℃ to 200℃,the quality of plywood was effectively improved.The plywood that was bonded using adhesives with a 50:50 MO-CA ratio exhibited superior mechanical properties and improved dimensional stability compared to the plywood bonded solely with MO.Furthermore,the optimal mechanical and physical properties resulted in plywood bonded with a 50:50 MO-CA ratio when subjected to a pressing temperature of 200℃.The Thermal and FTIR measurements revealed that CA established ester bonds with both the MO and wood veneers.In conclusion,the mechanical characteristics of plywood were improved,while maintaining its excellent dimensional stability.展开更多
The study characterized the curing behaviors of phenol formaldehyde(PF)resin under different vacuum degrees and explored the properties of 9-ply plywood panels hot-pressed under both vacuum and atmospheric conditions....The study characterized the curing behaviors of phenol formaldehyde(PF)resin under different vacuum degrees and explored the properties of 9-ply plywood panels hot-pressed under both vacuum and atmospheric conditions.The changes in core temperature and moisture content of the plywood mats during hot pressing were investigated as well.It was found that the gel times and gel temperatures of PF resin decreased with the increase of vacuum degree using a self-made device.FTIR spectra indicated the degree of polycondensation of hydroxymethyl gradu-ally increased with the increase in temperature.It was also observed that a higher degree of vacuum led to a slower polycondensation reaction rate of PF resin.During different hot-pressing processes,the bonding strengths in the innermost and uppermost gluelines of the vacuum hot-pressed plywood panels were up to 30%–50%higher than their counterparts of conventional hot-pressed products.A less difference in the bonding strengths between these two gluelines was also observed for vacuum hot-pressed products.In addition,the core of vacuum hot-pressed plywood was found to have a greater heating rate and higher temperature at thefinal stage of hot pressing,which was beneficial to cure the PF resin.The results from this study indicate a promising potential of introducing a vacuum during hot pressing to improve the quality and productivity of plywood products and provide a basis for adopting vacuum to hot press wood composites.展开更多
In order to improve the fire resistance,water resistance and wear resistance of ordinary plywood products in the wood processing industry,three composite structures of plywood products S1,S2 and S3 were designed in th...In order to improve the fire resistance,water resistance and wear resistance of ordinary plywood products in the wood processing industry,three composite structures of plywood products S1,S2 and S3 were designed in this paper,and a reasonable production process was proposed.Through the physical and mechanical properties and fire resistance testing and technical and economic analysis,the applicability of composite plywood was evaluated.The results of the study showed that the physical mechanics of the three kinds of composite structure plywood met the standard requirements,and their fire resistance was far better than that of ordinary plywood.Among them,the S1 structural board had the best overall physical and mechanical properties.The S3 structural board showed the best fire resistance,which was about 1.9 times more than that of ordinary plywood,and the added cost was the lowest.The thin cork board added to the S2 structural board had poor fire performance since the air in the cork board cavities had a certain combustion-supporting effect,which inhibited the fire resistance of high-pressure laminate(HPL)layer.Moreover,the additional cost of the S2 board was the highest,and its comprehensive performance was the worst.The S3 structural plywood product composed of HPL fireproof board with a thickness of about 1 mm in the surface layer and ordinary plywood with a thickness of about 12 mm in the core layer was the most cost-effective product,which could meet the needs of various fields such as construction,home furnishing,decoration and transportation.展开更多
In our study, we replaced traditional adhesives with compounds made with recycled plastic shopping bags in order to make hot-melt plywood using various amounts of plastic film, different hot-pressing temperatures and ...In our study, we replaced traditional adhesives with compounds made with recycled plastic shopping bags in order to make hot-melt plywood using various amounts of plastic film, different hot-pressing temperatures and hot-pressing times. All three variables have an effect on the intensity and water-resistance of plywood. The results show that the bonding strength of plywood does not increase with increasing amounts of plastic film. When the hot-pressing temperature is increased to 150℃, the bonding strength does not necessarily increase any further. At a hot-pressing time of 6 min, the bonding strength reaches a maximum, after which it will decrease. The optimum hot-pressing parameters are as follows： 100 g·m^-2 of recycled plastic, a hot-pressing temperature of 150℃ and a hot-pressing time of 6 min. This study puts forward a new idea of making use of plastic waste, which, ultimately, may solve the problem of formaldehyde emission without damaging the environment. It has enormous potential market applications.展开更多
Hem-fir plywood were exposed to two brown rot fungi, Gloeophyllum trabeum and Postia placenta, and one white rot fungus, Trametes versicolor, to investigate the effect of fungal decay on mechanical properties of plywo...Hem-fir plywood were exposed to two brown rot fungi, Gloeophyllum trabeum and Postia placenta, and one white rot fungus, Trametes versicolor, to investigate the effect of fungal decay on mechanical properties of plywood. Results showed that modulus of rupture （MOR） and modulus of elasticity （MOE） of hem-fir plywood declined significantly by inoculating fungi, and weight loss of sample had a modest decrease. The fungi also made a greater effect on MOR than on MOE. Of three fungi, Postia placenta caused a most significant weight loss, and Gloeophyllum trabeum resulted in a largest flexural properties loss. Substantial declines in MOR and MOE of hem-fir plywood were also observed when the plywood samples were stored under wet conditions over 15 weeks, even in the absence of fungal attack.展开更多
Adhesive for bamboo plywood prepared directly using lignin existing in the black liquor as a kind of material replacing phenol was proposed on the basis of the same structural properties of lignin and phenol. The resu...Adhesive for bamboo plywood prepared directly using lignin existing in the black liquor as a kind of material replacing phenol was proposed on the basis of the same structural properties of lignin and phenol. The results indicate that the reaction time of black liquor methylating is 30min, when the ratio of alkali to formaldehyde is controlled at approximately 0.20, decomposition rate of formaldehyde is the lowest and the effect of black liquor methylating is the best, the optimal molar ratio of phenol： formaldehyde to NaOH to H2O of preparing phenolic resin is 1.00 ： 1.50 ： 0.50 ： 9.00, and the suitable viscosity is 27 - 30 Pa· s. At different mass ratios of methylated black liquor to phenolic resin, all terms of performance of black liquor phenolic resin are excellent and satisfy the requirement. All terms of performance of bamboo plywood prepared using this technique are hetter than that of excellent bamboo plywood of national criteria. Using this technique, the cost is depressed by 28.69% without altering the traditional adhesive producing technique flow, and without using additional equipment.展开更多
The curing behavior of lignin-based phenol-formaldehyde (LPF) resin with different contents of nano-crystalline cellulose (NCC) was studied by differential scanning calorimetry (DSC) at different heating rates (5, 10 ...The curing behavior of lignin-based phenol-formaldehyde (LPF) resin with different contents of nano-crystalline cellulose (NCC) was studied by differential scanning calorimetry (DSC) at different heating rates (5, 10 and 20°C/min) and the bonding property was evaluated by the wet shear strength and wood failure of two-ply plywood panels after soaking in water (48 hours at room temperature and followed by 1-hour boiling). The test results indicated that the NCC content had little influence on the peak temperature, activation energy and the total heat of reaction of LPF resin at 5 and 10°C/min. But at 20°C/min, LPF0.00% (LPF resin without NCC) showed the highest total heat of reaction, while LPF0.25% (LPF resin containing 0.25% NCC content) and LPF0.50% (LPF resin containing 0.50% NCC content) gave the lowest value. The wet shear strength was affected by the NCC content to a certain extent. With regard to the results of one-way analysis of variance, the bonding quality could be improved by NCC and the optimum NCC content ranged from 0.25% to 0.50%. The wood failure was also affected by the NCC content, but the trend with respect to NCC content was not clear.展开更多
Larix tannin-phenol-formaldehyde (TPF) adhesive, having 60% by weight of phenol bcing replaced, was evaluated for its utilization in plywood. The kinetic characteristic of the TPF resin was investigated through differ...Larix tannin-phenol-formaldehyde (TPF) adhesive, having 60% by weight of phenol bcing replaced, was evaluated for its utilization in plywood. The kinetic characteristic of the TPF resin was investigated through differential scanning calorimetry (DSC) and the results obtained from the DSC scans show that the resin has a little bit different thermochemical behavior from that of phenol-formaldehyde (PF) resin. Two kinds of plywood panels wcre produced using the TPF adhesive in laboratory. The desired test results met the Chinese GB 9846-88 and ZB B70006-88, respectively, and the long assembly time of TPF resin in preparing plywood can be improved by mixing with the filler.All the properties of plywoods bonded with the TPF adhesive were compared with those obtaincd with synthetic PF adhesive.展开更多
A flame retardant composition was prepared by using phosphoguanidine,guanidine sulfamate,disodium octaborate tetrahydrate and dodecyl dimethyl benzyl ammonium chloride.Veneers were immersed in such flame retardant mix...A flame retardant composition was prepared by using phosphoguanidine,guanidine sulfamate,disodium octaborate tetrahydrate and dodecyl dimethyl benzyl ammonium chloride.Veneers were immersed in such flame retardant mixture to prepare plywood.The combustion characteristics and thermal stability of plywood were assessed using a cone calorimeter and TG.Results showed that:(1)High concentration and loading of flame retardant were beneficial for the fire resistance of the plywood.(2)The limiting oxygen index(LOI)and residual mass of plywood processed using the flame retardant was increased by 87.52%and 58.66%compared to those of the untreated plywood,while the average heat release rate(av-HRR),total heat release(THR),effective heat of combustion(EHC),total smoke release(TSR),CO yield(COY),CO_(2) yield(CO_(2)Y)and oxygen consumption were decreased by 44.3%,82.9%,47.0%,86.0%,89.9%,50.1%and 83.1%,respectively.(3)Treated plywood which had a low fire growth index(FGI)displayed a later combustion heat release rate peak and slower flame spread than observed for the untreated material.Combustion of treated plywood displayed a higher fire performance index(FPI),indicating a longer time to ignition.This suggests that burning structures from this material would be subject to a longer time for escape from the structure and would present lower fire risk than similar structures containing treated plywood.(4)TG results demonstrated that the presence of the flame retardant can decrease the pyrolysis temperature for hemicellulose and cellulose,change the decomposition and reaction progress for plywood degradation and promote dehydration carbonization and accelerated charformation.Moreover,the formed char was more stable than that combustion of untreated plywood.(5)The flame retardant contains nitrogen(N),phosphorus(P),boron(B),chlorine(Cl)and guanidine(Gu)compounds.The adhesive also contains N and P compounds.These substances display flame resistance and supplement each other to generate flame retardance than any one used alone.By changing the thermolysis and thermal decomposition processes,the heat release and smoke release from plywood,undergoing combustion was reduced.This controlled generation of combustible substances and promoted dehydration and carbonization to form char.As a result,the flame resistance of plywood was improved significantly.The probability of smoke asphyxia or poisoning death of those trapped in structures containing treated plywood during fire accidents can be decreased dramatically.展开更多
基金funded by Riset dan Inovasi untuk Indonesia Maju(RIIM)National Riset and Innovation Agency(Grant Numbers:4/IV/KS/05/2023 and 13955/IT3/PT.01.03/P/B/2023)Research Program by Research Organization of Nanotechnology and Materials,National Research and Innovation Agency(Grant Number 20/III.10/HK/2024).
文摘Molasses can serve as a natural adhesive for plywood and particleboard.However,several disadvantages remain,including lower dimensional stability and low bonding strength compared to other adhesives.Therefore,modifications are needed to use molasses as an adhesive for plywood.This research aims to improve bio-based molasses(MO)adhesive for plywood using citric acid(CA)adhesive.In addition,this research aims to analyze the effect of adding citric acid and to investigate the optimum hot-pressing temperature to produce the best quality plywood.In the first stage,the molasses and citric acid were combined in a ratio of 100:0,75:25,50:50,25:75,0:100 w/w%.Then,the second stage focuses on analyzing the influences of pressing temperature based on an optimum first stage.The research demonstrated that the addition of CA altered the gelation time,solid content,viscosity,and pH of the molasses adhesives.In addition,the thermal properties of molasses adhesives were changed after mixing with citric acid.These phenomena indicate changes in characteristics,such as the curing of adhesive.Overall,the characteristics of plywood showed a steady improvement as the CA ratio increased but revealed a significant decline for the 25:75 MO-CA ratio.By raising the pressing temperature from 180℃ to 200℃,the quality of plywood was effectively improved.The plywood that was bonded using adhesives with a 50:50 MO-CA ratio exhibited superior mechanical properties and improved dimensional stability compared to the plywood bonded solely with MO.Furthermore,the optimal mechanical and physical properties resulted in plywood bonded with a 50:50 MO-CA ratio when subjected to a pressing temperature of 200℃.The Thermal and FTIR measurements revealed that CA established ester bonds with both the MO and wood veneers.In conclusion,the mechanical characteristics of plywood were improved,while maintaining its excellent dimensional stability.
文摘The study characterized the curing behaviors of phenol formaldehyde(PF)resin under different vacuum degrees and explored the properties of 9-ply plywood panels hot-pressed under both vacuum and atmospheric conditions.The changes in core temperature and moisture content of the plywood mats during hot pressing were investigated as well.It was found that the gel times and gel temperatures of PF resin decreased with the increase of vacuum degree using a self-made device.FTIR spectra indicated the degree of polycondensation of hydroxymethyl gradu-ally increased with the increase in temperature.It was also observed that a higher degree of vacuum led to a slower polycondensation reaction rate of PF resin.During different hot-pressing processes,the bonding strengths in the innermost and uppermost gluelines of the vacuum hot-pressed plywood panels were up to 30%–50%higher than their counterparts of conventional hot-pressed products.A less difference in the bonding strengths between these two gluelines was also observed for vacuum hot-pressed products.In addition,the core of vacuum hot-pressed plywood was found to have a greater heating rate and higher temperature at thefinal stage of hot pressing,which was beneficial to cure the PF resin.The results from this study indicate a promising potential of introducing a vacuum during hot pressing to improve the quality and productivity of plywood products and provide a basis for adopting vacuum to hot press wood composites.
基金This work was supported by the 2020 Jiangsu Provincial Department of Science and Technology Policy Guidance Category(North Jiangsu Science and Technology Special SZ-L YG202014).
文摘In order to improve the fire resistance,water resistance and wear resistance of ordinary plywood products in the wood processing industry,three composite structures of plywood products S1,S2 and S3 were designed in this paper,and a reasonable production process was proposed.Through the physical and mechanical properties and fire resistance testing and technical and economic analysis,the applicability of composite plywood was evaluated.The results of the study showed that the physical mechanics of the three kinds of composite structure plywood met the standard requirements,and their fire resistance was far better than that of ordinary plywood.Among them,the S1 structural board had the best overall physical and mechanical properties.The S3 structural board showed the best fire resistance,which was about 1.9 times more than that of ordinary plywood,and the added cost was the lowest.The thin cork board added to the S2 structural board had poor fire performance since the air in the cork board cavities had a certain combustion-supporting effect,which inhibited the fire resistance of high-pressure laminate(HPL)layer.Moreover,the additional cost of the S2 board was the highest,and its comprehensive performance was the worst.The S3 structural plywood product composed of HPL fireproof board with a thickness of about 1 mm in the surface layer and ordinary plywood with a thickness of about 12 mm in the core layer was the most cost-effective product,which could meet the needs of various fields such as construction,home furnishing,decoration and transportation.
基金supported by the National Natural Science Foundation of China (Grant No.31070501)Beijing Scientific Research and Base Construction Project in 2010 and the College Student Research Training Plan in Beijing Forestry University (No.200705005)
文摘In our study, we replaced traditional adhesives with compounds made with recycled plastic shopping bags in order to make hot-melt plywood using various amounts of plastic film, different hot-pressing temperatures and hot-pressing times. All three variables have an effect on the intensity and water-resistance of plywood. The results show that the bonding strength of plywood does not increase with increasing amounts of plastic film. When the hot-pressing temperature is increased to 150℃, the bonding strength does not necessarily increase any further. At a hot-pressing time of 6 min, the bonding strength reaches a maximum, after which it will decrease. The optimum hot-pressing parameters are as follows： 100 g·m^-2 of recycled plastic, a hot-pressing temperature of 150℃ and a hot-pressing time of 6 min. This study puts forward a new idea of making use of plastic waste, which, ultimately, may solve the problem of formaldehyde emission without damaging the environment. It has enormous potential market applications.
基金This research was supported by Forest Research Labora-tory, Oregon State University
文摘Hem-fir plywood were exposed to two brown rot fungi, Gloeophyllum trabeum and Postia placenta, and one white rot fungus, Trametes versicolor, to investigate the effect of fungal decay on mechanical properties of plywood. Results showed that modulus of rupture （MOR） and modulus of elasticity （MOE） of hem-fir plywood declined significantly by inoculating fungi, and weight loss of sample had a modest decrease. The fungi also made a greater effect on MOR than on MOE. Of three fungi, Postia placenta caused a most significant weight loss, and Gloeophyllum trabeum resulted in a largest flexural properties loss. Substantial declines in MOR and MOE of hem-fir plywood were also observed when the plywood samples were stored under wet conditions over 15 weeks, even in the absence of fungal attack.
文摘Adhesive for bamboo plywood prepared directly using lignin existing in the black liquor as a kind of material replacing phenol was proposed on the basis of the same structural properties of lignin and phenol. The results indicate that the reaction time of black liquor methylating is 30min, when the ratio of alkali to formaldehyde is controlled at approximately 0.20, decomposition rate of formaldehyde is the lowest and the effect of black liquor methylating is the best, the optimal molar ratio of phenol： formaldehyde to NaOH to H2O of preparing phenolic resin is 1.00 ： 1.50 ： 0.50 ： 9.00, and the suitable viscosity is 27 - 30 Pa· s. At different mass ratios of methylated black liquor to phenolic resin, all terms of performance of black liquor phenolic resin are excellent and satisfy the requirement. All terms of performance of bamboo plywood prepared using this technique are hetter than that of excellent bamboo plywood of national criteria. Using this technique, the cost is depressed by 28.69% without altering the traditional adhesive producing technique flow, and without using additional equipment.
文摘The curing behavior of lignin-based phenol-formaldehyde (LPF) resin with different contents of nano-crystalline cellulose (NCC) was studied by differential scanning calorimetry (DSC) at different heating rates (5, 10 and 20°C/min) and the bonding property was evaluated by the wet shear strength and wood failure of two-ply plywood panels after soaking in water (48 hours at room temperature and followed by 1-hour boiling). The test results indicated that the NCC content had little influence on the peak temperature, activation energy and the total heat of reaction of LPF resin at 5 and 10°C/min. But at 20°C/min, LPF0.00% (LPF resin without NCC) showed the highest total heat of reaction, while LPF0.25% (LPF resin containing 0.25% NCC content) and LPF0.50% (LPF resin containing 0.50% NCC content) gave the lowest value. The wet shear strength was affected by the NCC content to a certain extent. With regard to the results of one-way analysis of variance, the bonding quality could be improved by NCC and the optimum NCC content ranged from 0.25% to 0.50%. The wood failure was also affected by the NCC content, but the trend with respect to NCC content was not clear.
文摘Larix tannin-phenol-formaldehyde (TPF) adhesive, having 60% by weight of phenol bcing replaced, was evaluated for its utilization in plywood. The kinetic characteristic of the TPF resin was investigated through differential scanning calorimetry (DSC) and the results obtained from the DSC scans show that the resin has a little bit different thermochemical behavior from that of phenol-formaldehyde (PF) resin. Two kinds of plywood panels wcre produced using the TPF adhesive in laboratory. The desired test results met the Chinese GB 9846-88 and ZB B70006-88, respectively, and the long assembly time of TPF resin in preparing plywood can be improved by mixing with the filler.All the properties of plywoods bonded with the TPF adhesive were compared with those obtaincd with synthetic PF adhesive.
基金This work was supported by Science-technology Support Foundation of Guizhou Province of China(Nos.[2019]2308,[2020]1Y125,NY[2015]3027,and ZK[2021]162)National Natural Science Foundation of China(No.31800481)+1 种基金Forestry Department Foundation of Guizhou Province of China(No.[2018]13)Cultivation Project of Guizhou University of China(No.[2019]37).
文摘A flame retardant composition was prepared by using phosphoguanidine,guanidine sulfamate,disodium octaborate tetrahydrate and dodecyl dimethyl benzyl ammonium chloride.Veneers were immersed in such flame retardant mixture to prepare plywood.The combustion characteristics and thermal stability of plywood were assessed using a cone calorimeter and TG.Results showed that:(1)High concentration and loading of flame retardant were beneficial for the fire resistance of the plywood.(2)The limiting oxygen index(LOI)and residual mass of plywood processed using the flame retardant was increased by 87.52%and 58.66%compared to those of the untreated plywood,while the average heat release rate(av-HRR),total heat release(THR),effective heat of combustion(EHC),total smoke release(TSR),CO yield(COY),CO_(2) yield(CO_(2)Y)and oxygen consumption were decreased by 44.3%,82.9%,47.0%,86.0%,89.9%,50.1%and 83.1%,respectively.(3)Treated plywood which had a low fire growth index(FGI)displayed a later combustion heat release rate peak and slower flame spread than observed for the untreated material.Combustion of treated plywood displayed a higher fire performance index(FPI),indicating a longer time to ignition.This suggests that burning structures from this material would be subject to a longer time for escape from the structure and would present lower fire risk than similar structures containing treated plywood.(4)TG results demonstrated that the presence of the flame retardant can decrease the pyrolysis temperature for hemicellulose and cellulose,change the decomposition and reaction progress for plywood degradation and promote dehydration carbonization and accelerated charformation.Moreover,the formed char was more stable than that combustion of untreated plywood.(5)The flame retardant contains nitrogen(N),phosphorus(P),boron(B),chlorine(Cl)and guanidine(Gu)compounds.The adhesive also contains N and P compounds.These substances display flame resistance and supplement each other to generate flame retardance than any one used alone.By changing the thermolysis and thermal decomposition processes,the heat release and smoke release from plywood,undergoing combustion was reduced.This controlled generation of combustible substances and promoted dehydration and carbonization to form char.As a result,the flame resistance of plywood was improved significantly.The probability of smoke asphyxia or poisoning death of those trapped in structures containing treated plywood during fire accidents can be decreased dramatically.
