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Integrated high-performance and accurate shaping technology of low-cost powder metallurgy titanium alloys: A comprehensive review
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作者 Xuemeng Gan Shaofu Li +1 位作者 Shunyuan Xiao Yafeng Yang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第3期413-426,共14页
The practical engineering applications of powder metallurgy (PM) Ti alloys produced through cold compaction and pressure-less sintering are impeded by poor sintering densification, embrittlement caused by excessive O ... The practical engineering applications of powder metallurgy (PM) Ti alloys produced through cold compaction and pressure-less sintering are impeded by poor sintering densification, embrittlement caused by excessive O impurities, and severe sintering deforma-tion resulting from the use of heterogeneous powder mixtures. This review presents a summary of our previous work on addressing the above challenges. Initially, we proposed a novel strategy using reaction-induced liquid phases to enhance sintering densification. Near- complete density (relative density exceeding 99%) was achieved by applying the above strategy and newly developed sintering aids. By focusing on the O-induced embrittlement issue, we determined the onset dissolution temperature of oxide films in the Ti matrix. On the basis of this finding, we established a design criterion for effective O scavengers that require reaction with oxide films before their dissol-ution. Consequently, a ductile PM Ti alloy was successfully obtained by introducing 0.3wt% NdB6 as the O scavenger. Lastly, a powder- coating strategy was adopted to address the sintering deformation issue. The ultrafine size and shell-like distribution characteristics of coating particles ensured rapid dissolution and homogeneity in the Ti matrix, thereby facilitating linear shrinkage during sintering. As a result, geometrically complex Ti alloy parts with high dimensional accuracy were fabricated by using the coated powder. Our fundament-al findings and related technical achievements enabled the development of an integrated production technology for the high-performance and accurate shaping of low-cost PM Ti alloys. Additionally, the primary engineering applications and progress in the industrialization practice of our developed technology are introduced in this review. 展开更多
关键词 powder metallurgy titanium sintering densification oxygen scavenging accurate shaping
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Ceramic particles reinforced copper matrix composites manufactured by advanced powder metallurgy:preparation, performance, and mechanisms
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作者 Yi-Fan Yan Shu-Qing Kou +4 位作者 Hong-Yu Yang Shi-Li Shu Feng Qiu Qi-Chuan Jiang Lai-Chang Zhang 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2023年第3期200-234,共35页
Copper matrix composites doped with ceramic particles are known to effectively enhance the mechanical properties,thermal expansion behavior and high-temperature stability of copper while maintaining high thermal and e... Copper matrix composites doped with ceramic particles are known to effectively enhance the mechanical properties,thermal expansion behavior and high-temperature stability of copper while maintaining high thermal and electrical conductivity.This greatly expands the applications of copper as a functional material in thermal and conductive components,including electronic packaging materials and heat sinks,brushes,integrated circuit lead frames.So far,endeavors have been focusing on how to choose suitable ceramic components and fully exert strengthening effect of ceramic particles in the copper matrix.This article reviews and analyzes the effects of preparation techniques and the characteristics of ceramic particles,including ceramic particle content,size,morphology and interfacial bonding,on the diathermancy,electrical conductivity and mechanical behavior of copper matrix composites.The corresponding models and influencing mechanisms are also elaborated in depth.This review contributes to a deep understanding of the strengthening mechanisms and microstructural regulation of ceramic particle reinforced copper matrix composites.By more precise design and manipulation of composite microstructure,the comprehensive properties could be further improved to meet the growing demands of copper matrix composites in a wide range of application fields. 展开更多
关键词 copper matrix composites advanced powder metallurgy model prediction particle characteristics strengthening mechanism
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Effect of Die Wall Lubrication on Warm Compaction Powder Metallurgy 被引量:13
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作者 LI Yuan-yuan, NGAI Tungwai Leo, ZHANG Da-tong, LONG Yan, XIA Wei (College of Mechanical Engineering, South China University of Technology, Guangzhou 510640, China) 《厦门大学学报(自然科学版)》 CAS CSCD 北大核心 2002年第S1期45-46,共2页
Die wall lubrication was applied on warm compaction powder metallurgy in hope to reduce the concentration level of the admixed lubricant since lubricant is harmful to the mechanical property of the sintered materials.... Die wall lubrication was applied on warm compaction powder metallurgy in hope to reduce the concentration level of the admixed lubricant since lubricant is harmful to the mechanical property of the sintered materials. Iron-based samples were prepared by die wall lubricated warm compaction at 135 ℃ and 175 ℃, using polytetrafluoroethylene (PTFE) emulsion as die wall lubricant. A compacting pressure of 700 MPa and 550 MPa were used. The admixed lubricant concentration ranging from 0 to 0.6 wt.% was used in this study. Compared with non-die wall lubricated samples, the die wall lubricated samples have higher green densities. Results show that in addition to the decrease in ejection forces, green density of the compacts increased linearly with the decrease in admixed lubricant content. Mechanical property of the sintered compacts increase sharply when the admixed lubricant concentration reduced to 0.125 wt.% or less. Ejection force data indicated that samples with die wall lubrication show lower ejection forces when compared with samples without die wall lubrication. No scoring was observed in all experiments even for samples contain no admixed lubricant. Our results indicated that under experimental condition used in this study, no matter at which compaction pressure, compaction temperature, graphite and lubricant contents in the powder the die wall lubricated warm compaction would give the highest green density and lowest ejection force. It can be concluded that combination of die wall lubrication and warm compaction can provide P/M products with higher density and better quality. It is a feasible way to produce high performance P/M parts if suitable die wall lubrication system was applied. 展开更多
关键词 warm compaction die wall lubrication powder metallurgy
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A homogenous microstructural Mg-based matrix model for orthopedic application with generating uniform and smooth corrosion product layer in Ringer’s solution:Study on biodegradable behavior of Mg-Zn alloys prepared by powder metallurgy as a case 被引量:4
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作者 Yang Yan Xin Chu +7 位作者 Xier Luo Xuemei Xu Yu Zhang YiLong Dai Ding Li Liangjian Chen Tao Xiao Kun Yu 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2021年第1期225-240,共16页
For high corrosion resistance and extensively modified biodegradable Mg-based alloys and composites for bone implants,a new Mgbased matrix model prepared by powder metallurgy is discussed and developed.In this researc... For high corrosion resistance and extensively modified biodegradable Mg-based alloys and composites for bone implants,a new Mgbased matrix model prepared by powder metallurgy is discussed and developed.In this research,Mg-5 wt.%Zn alloys were selected as a case.And they were impacted by hot extrusion and aging treatments to construct microstructure with different characteristics.Their selfforming corrosion product layer in Ringer’s solution,biodegradable behavior and corrosion mechanism were minutely investigated by in vitro degradation,electrochemical corrosion and cytocompatibility.The results demonstrated the extruded Mg-5 wt.%Zn alloy aged for 96 h showed high corrosion resistance,good biocompatibility for L929 and excellent ability of maintaining sample integrity during the immersion.Significantly,the alloy showed fine-grain microstructure and uniform distributed hundred nano-sized second phases,which promoted the formation of the uniform and smooth corrosion product layer at the beginning of immersion.The corrosion product layer was more stable in chloride containing aqueous solution and could be directly formed and repaired quickly,which effectively protected the matrix from further corrosion.In addition,an ideal model of Mg-based matrix for bone tissue engineering was tried to presume and propose by discussing the causal relationship between microstructure and bio-corrosion process. 展开更多
关键词 Magnesium alloys powder metallurgy Second phase Corrosion product layer Biodegradable behavior CYTOCOMPATIBILITY
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Thermal stability and microstructure development of cast and powder metallurgy produced Mg-Y-Zn alloy during heat treatment 被引量:2
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作者 Tomas Kekule Bohumil Smola +3 位作者 Martin Vlach Hana Kudrnova Veronika Kodetova Ivana Stulikova 《Journal of Magnesium and Alloys》 SCIE EI CAS 2017年第2期173-180,共8页
Response to isochronal annealing up to 440 ℃ of squeeze cast Mg–Y–Zn alloy and of the same alloy prepared by powder metallurgy(PM)and extruded at 280 ℃ was studied by resistivity and microhardness measurement,diff... Response to isochronal annealing up to 440 ℃ of squeeze cast Mg–Y–Zn alloy and of the same alloy prepared by powder metallurgy(PM)and extruded at 280 ℃ was studied by resistivity and microhardness measurement,differential scanning calorimetry(DSC)and microstructure investigation.Electrical resistivity was measured at 77 K and microhardness was measured at room temperature after each annealing step.DSC measurement was performed at various heating rates.Transmission and scanning electron microscopy and optical microscopy revealed ribbons of long-period ordered structure(LPSO)18R and planar defects within grain boundaries.Relatively high density of planar defects was found in grain interiors of the cast alloy with the grain size approximately 50μm.Well pronounced subgrains were observed in the PM prepared alloy.Secondary phase particles decorate grain boundaries in this alloy.Three precipitation processes were detected in the cast alloy during repeated isochronal annealing up to 440 ℃,whereas only one significant process was revealed in the PM alloy.These processes were identified as embedding of stacking faults by solutes,development and rearrangement(18R→14H)of LPSO phase and development of grain boundary particles.A coarsening of grain boundary particles rich in Y and Zn only proceeds in the PM alloy.Activation energies of the precipitation processes were determined.Microhardness exhibits good thermal stability against annealing up to 360 ℃ in the PM alloy. 展开更多
关键词 Mg-Y-Zn alloys powder metallurgy MICROHARDNESS Microstructure development Electrical resistivity
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Processing TiAl-Based Alloy by Elemental Powder Metallurgy 被引量:3
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作者 Yong LIU, Baiyun HUANG, Yuehui HE and Kechao ZHOU (National Key Laboratory for Powder Metallurgy, Central South University of Technology, Changsha 410083, China) 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2000年第6期605-610,共6页
TiAl-based alloys with various compositions (including Ti-48Al, Ti-47Al-2Cr-2Nb, Ti-47Al-2Cr- 2Nb-0.2B and Ti-47Al-3Cr, in mole fraction) had been prepared by elemental powder metallurgy (EPM). The results have shown ... TiAl-based alloys with various compositions (including Ti-48Al, Ti-47Al-2Cr-2Nb, Ti-47Al-2Cr- 2Nb-0.2B and Ti-47Al-3Cr, in mole fraction) had been prepared by elemental powder metallurgy (EPM). The results have shown that the density of the prepared Ti-48Al alloy increases with increasing hot pressing temperature up to 1300℃. The Ti-48Al alloy microstructure mainly consisted of island-like Ti3Al phase and TiAl matrix at hot pressing temperature below 1300℃, however, coarse a2/r lamellar colonies and r grains appeared at 1400℃. It has also indicated that the additions of elemental Cr and B can refine the alloy microstructure. The main microstructural inhomogeneity in EPM TiAl-based alloys was the island-like a2 phase or the aggregate of a2/r lamellar colony, and such island-like structure will be inherited during subsequent heat treatment in (a+r) field. Only after heat treatment in a field would this structure be eliminated. The mechanical properties of EPM TiAl-based alloys with various compositions were tested, and the effect of alloy elements on the mechanical properties was closely related to that of alloy elements on the alloy microstructures. Based on the above results, TiAl-based alloy exhaust valves were fabricated by elemental powder metallurgy and diffusion joining. The automobile engine test had demonstrated that the performance of the manufactured valves was very promising for engine service. 展开更多
关键词 TIAL Processing TiAl-Based Alloy by Elemental powder metallurgy
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Interface Characterization of the SiCp/Al Composites Made by Powder Metallurgy 被引量:2
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作者 Fan, JZ Zhang, K +1 位作者 Shi, LK Zhang, SM 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 1999年第2期147-150,共4页
The interface of the SiCp/Al composites produced by powder metallurgy processing involving hotpressing above the matrix solidus temperature has been investigated by means of TEM. Several kinds of interfaces between th... The interface of the SiCp/Al composites produced by powder metallurgy processing involving hotpressing above the matrix solidus temperature has been investigated by means of TEM. Several kinds of interfaces between the reinforcements and the matrix in the composite, including the clean interfaces, the faceted interfaces and the slight reaction intedeces, are presented. And most of interfaces belong to the slight reaction interfaces which are composed of the Al with different orientation from the Al matrix near the interface zone and particte-like substances produced by MgAl2O4 spinels and 展开更多
关键词 SICP AL Interface Characterization of the SiCp/Al Composites Made by powder metallurgy
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Investigation on the Microstructure Homogenization in a TiAl Based Alloy Prepared by Elemental Powder Metallurgy 被引量:2
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作者 Liu, Y Huang, BY +1 位作者 He, YH Wang, JN 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 1999年第6期527-530,共4页
A Ti-48Al (at. pct) alloy prepared by elemental powder metallurgy (EPM) has been heat treated under various conditions. Through optical and scanning electronic microscopy, EDAX, XRD analysis, and DTA. it was shown tha... A Ti-48Al (at. pct) alloy prepared by elemental powder metallurgy (EPM) has been heat treated under various conditions. Through optical and scanning electronic microscopy, EDAX, XRD analysis, and DTA. it was shown that the hot pressed microstructure consisted of α2-Ti3Al and TiAl phases. The cr2-Ti3Al phase was island-like, and had a high stability and heredity in subsequent heat treatments. The supersaturation of Al in the island-Iike α-Ti3Al phase strongly influenced the transformation of α(or α2) to α2/γ lamellar colonies. After a heat treatment at 1380℃ for 0.5 h and 1000℃ for 8 h, a fully lamellar microstructure with a colony size of 50 μm was obtained. This result indicates that a homogeneous composition and an equilibrium microstructure in EPM TiAl-base alloys can only be obtained after heat treatment at temperatures above a transus temperature (Tα). 展开更多
关键词 TiAl Investigation on the Microstructure Homogenization in a TiAl Based Alloy Prepared by Elemental powder metallurgy
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Powder metallurgy of high-entropy alloys and related composites: A short review 被引量:1
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作者 Bo-ren Ke Yu-chen Sun +5 位作者 Yong Zhang Wen-rui Wang Wei-min Wang Pei-yan Ma Wei Ji Zheng-yi Fu 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2021年第6期931-943,共13页
High-entropy alloys(HEAs)have attracted increasing attention because of their unique properties,including high strength,hardness,chemical stability,and good wear resistance.Powder metallurgy is one of the most importa... High-entropy alloys(HEAs)have attracted increasing attention because of their unique properties,including high strength,hardness,chemical stability,and good wear resistance.Powder metallurgy is one of the most important methods used to fabricate HEA materials.This paper introduces the methods used to synthesize HEA powders and consolidate HEA bulk.The phase transformation,microstructural evolution,and mechanical properties of HEAs obtained by powder metallurgy are summarized.We also address HEA-related materials such as ceramic–HEA cermets and HEA-based composites fabricated by powder metallurgy. 展开更多
关键词 high-entropy alloys powder metallurgy mechanical alloying CONSOLIDATION
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Development of Mg based biomaterial with improved mechanical and degradation properties using powder metallurgy 被引量:1
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作者 Ajit Kumar Pulak M.Pandey 《Journal of Magnesium and Alloys》 SCIE EI CAS 2020年第3期883-898,共16页
In the present work,biocompatible materials such as niobium(Nb),zinc(Zn)and calcium(Ca)have been blended with magnesium(Mg)to develop a novel biomaterial(BM)with improved mechanical and corrosion resistant properties.... In the present work,biocompatible materials such as niobium(Nb),zinc(Zn)and calcium(Ca)have been blended with magnesium(Mg)to develop a novel biomaterial(BM)with improved mechanical and corrosion resistant properties.Powder metallurgy(PM)technique was used to fabricate Mg based BM.The powder of all aforementioned materials were mixed homogenously in specific quantities to create a uniform composite component.In order to analyse the influence of process parameters on the mechanical properties of the fabricated part,experiments were performed considering central composite design(CCD).The effect of powder metallurgical parameters namely percentage Nb,compaction pressure,heating rate,sintering temperature and soaking time on the ultimate compressive strength(UCS)and sintered density was studied in the present study.It was found that the UCS and sintered density increased with increase in compaction pressure,heating rate and sintering temperature.The results also revealed that the increase in soaking time and percentage Nb,increased sintered density and UCS to a certain limit.Subsequent increase in these two parameters,sintered density and UCS decreased.Scanning electron microscopy(SEM)images of the fabricated samples showed reduction in porosity with the increase in heating rate.Moreover,X-ray diffraction(XRD)results revealed that no other phase or impurities were found during sintering of Mg based BMs.The optimum process parameters were obtained to develop Mg based BM for maximum UCS and sintered density.Furthermore,the Mg based BM samples fabricated at optimum process parameters were used for corrosion testing in simulated body fluid(SBF)solution at a temperature of 37±0.5℃.The Mg based BM yielded improved mechanical properties with reduced corrosion rates as compared to pure Mg. 展开更多
关键词 BIOMATERIALS powder metallurgy MAGNESIUM CORROSION Metal matrix composite
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Oxidation resistance of powder metallurgy Ti-45Al-10Nb alloy at high temperature 被引量:1
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作者 Xuchen Jin Peihao Ye +4 位作者 Hongrui Ji Zhuanxia Suo Boxin Wei Xuewen Li Wenbin Fang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第12期2232-2240,共9页
TiAl alloy with high Nb content,nominally Ti-45Al-10Nb,was prepared by powder metallurgy,and the oxidation resistance at 850,900,and 950℃was investigated.The high-temperature oxidation-resistance mechanism and oxidat... TiAl alloy with high Nb content,nominally Ti-45Al-10Nb,was prepared by powder metallurgy,and the oxidation resistance at 850,900,and 950℃was investigated.The high-temperature oxidation-resistance mechanism and oxidation dynamics were discussed following the oxide skin morphology and microstructural evolution analysis.The oxide skin structures were similar for 850 and 900℃,with TiO_(2)+Al_(2)O_(3)mixture covering TiO_(2)with dispersed Nb_(2)O_(5).At 950℃,the oxide skin was divided into four sublayers,from the outside to the parent metal:loose TiO_(2)+Al_(2)O_(3),dense Al_(2)O_(3),dense TiO_(2)+Nb_(2)O_(5),and TiO_(2)matrix with dispersed Nb_(2)O_(5).The Nb layer suppressed the outward diffusion of Ti atoms,hindering the growth of TiO_(2),and simultaneously promote the formation of a continuous Al_(2)O_(3)protective layer,providing the alloy with long-term high-temperature oxidation resistance. 展开更多
关键词 Ti-45Al-10Nb elemental powder metallurgy MICROSTRUCTURE high-temperature oxidation resistance
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Wear and mechanical properties of carburized AISI 8620 steel produced by powder metallurgy
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作者 Mehmet Akif Erden Fatih Aydın 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2021年第3期430-439,共10页
The effect of carburization on the tensile strength and wear resistance of AISI 8620 steel produced via powder metallurgy was investigated.Alloys 1 and 2(with 0.2wt%C and 0.25wt%C,respectively)were first pressed at 70... The effect of carburization on the tensile strength and wear resistance of AISI 8620 steel produced via powder metallurgy was investigated.Alloys 1 and 2(with 0.2wt%C and 0.25wt%C,respectively)were first pressed at 700 MPa and then sintered at 1300,1400,or 1500℃for 1 h.The ideal sintering temperature of 1400℃was determined.Afterward,Alloys 1 and 2 sintered at 1400℃were carburized at 925℃for 4 h.The microstructure characterization of alloys was performed via optical microscopy and scanning electron microscopy.The mechanical and wear behavior of carburized and noncarburized alloys were investigated via hardness,tensile,and wear tests.After carburization,the ultimate tensile strength of Alloys 1 and 2 increased to 134.4%and 138.1%,respectively.However,the elongation rate of Alloys 1 and 2 decreased to 62.6%and 64.7%,respectively.The wear depth values of Alloy 2 under noncarburized and carburized conditions and a load of 30 N were 231.2 and 100.1μm,respectively.Oxidative wear changed to abrasive wear when the load transitioned from 15 to 30 N. 展开更多
关键词 powder metallurgy steels CARBURIZATION microstructure WEAR mechanical properties
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SiC_(w)/2124Al COMPOSITE FABRICATED BY POWDER METALLURGY TECHNIQUE
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作者 Bi Jing Ma Zongyi +2 位作者 Lu Yuxiong Shen Hongwei Gao Yinxuan 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 1992年第2期68-71,75,共5页
Microstructure and properties of SiCw/2124Al composite fabricated by powder metallurgy technique were systematically investigated.The results indicate that the matrix in the composite preserves the microstructural cha... Microstructure and properties of SiCw/2124Al composite fabricated by powder metallurgy technique were systematically investigated.The results indicate that the matrix in the composite preserves the microstructural characteristics of microcrystalline aluminum powder.SiC whiskers are uniformly distributed in the matrix and the interFacial bonding is excellent.Because of the addition of SiC whisker the strength and modulus of the composite increase by 45%and 76%respectively,and the coefticient of thermal expansion decreases by 35%. 展开更多
关键词 MICROSTRUCTURE PROPERTIES Al composite powder metallurgy
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A Review on Particle Reinforced Mg Matrix Composites Fabricated by Powder Metallurgy
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作者 Zhiyuan Liu Li Jin +4 位作者 Jian Zeng Fulin Wang Fenghua Wang Shuai Dong Jie Dong 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2024年第3期391-400,共10页
This paper provides a comprehensive review of research progress in particle-reinforced Mg matrix composites prepared via powder metallurgy.The article discusses different strategies,such as micro-sized,nano-sized part... This paper provides a comprehensive review of research progress in particle-reinforced Mg matrix composites prepared via powder metallurgy.The article discusses different strategies,such as micro-sized,nano-sized particles,and multi-particle hybridization,which has been employed to enhance the performance of the composites.In addition,a range of preparation techniques that optimize the dispersion of the reinforcing particles are summarized.The paper also highlights how the different configurations between the reinforcements and matrix alloy impact the composites’performance.Finally,the article outlines the prospects of particles reinforced Mg matrix composites fabricated via powder metallurgy and recommends modification methods that could be explored to further develop these materials for various applications. 展开更多
关键词 Magnesium matrix composites Reinforcing particle powder metallurgy Mechanical properties CONFIGURATION
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Microstructure evolution and strengthening mechanism of high -performance powder metallurgy TA15 titanium alloy by hot rolling
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作者 Ying Gao Ce Zhang +1 位作者 Jiazhen Zhang Xin Lu 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS 2024年第6期1426-1436,共11页
Hot deformation of sintered billets by powder metallurgy(PM)is an effective preparation technique for titanium alloys,which is more significant for high-alloying alloys.In this study,Ti–6.5Al–2Zr–Mo–V(TA15)titaniu... Hot deformation of sintered billets by powder metallurgy(PM)is an effective preparation technique for titanium alloys,which is more significant for high-alloying alloys.In this study,Ti–6.5Al–2Zr–Mo–V(TA15)titanium alloy plates were prepared by cold press-ing sintering combined with high-temperature hot rolling.The microstructure and mechanical properties under different process paramet-ers were investigated.Optical microscope,electron backscatter diffraction,and others were applied to characterize the microstructure evolution and mechanical properties strengthening mechanism.The results showed that the chemical compositions were uniformly dif-fused without segregation during sintering,and the closing of the matrix craters was accelerated by increasing the sintering temperature.The block was hot rolled at 1200℃ with an 80%reduction under only two passes without annealing.The strength and elongation of the plate at 20–25℃ after solution and aging were 1247 MPa and 14.0%,respectively,which were increased by 24.5%and 40.0%,respect-ively,compared with the as-sintered alloy at 1300℃.The microstructure was significantly refined by continuous dynamic recrystalliza-tion,which was completed by the rotation and dislocation absorption of the substructure surrounded by low-angle grain boundaries.After hot rolling combined with heat treatment,the strength and plasticity of PM-TA15 were significantly improved,which resulted from the dense,uniform,and fine recrystallization structure and the synergistic effect of multiple slip systems. 展开更多
关键词 elemental powder powder metallurgy titanium alloy hot rolling strength and plasticity
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Enhanced strength and ductility in a powder metallurgy Ti material by the oxygen scavenger of CaB_(6) 被引量:1
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作者 Yu Pan Jinshan Zhang +6 位作者 Jianzhuo Sun Yanjun Liu Ce Zhang Rui Li Fan Kuang Xinxin Wu Xin Lu 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2023年第6期132-142,共11页
The challenge of producing a high-ductility titanium(Ti)material using inexpensive high-oxygen hydride-dehydride(HDH)Ti powder is hereby addressed by the incorporation of CaB_(6)oxygen-scavenger.The oxygen-scavenging ... The challenge of producing a high-ductility titanium(Ti)material using inexpensive high-oxygen hydride-dehydride(HDH)Ti powder is hereby addressed by the incorporation of CaB_(6)oxygen-scavenger.The oxygen-scavenging behavior,microstructure evolution,mechanical behavior and improvement mechanism were systematically investigated.A continuous TiO_(2)oxide layer with a thickness of approximately 9.3 nm is presented on the HDH Ti powder surface.The oxide layer will dissolve into Ti matrix during sintering,making the increase of c/a value and leading to the Ti-Ti bonds developing from plastic metal bonds to-ward brittle covalent bonds.The CaB_(6)addition can scavenge O impurity and make a significant increase in tensile ductility forα-Ti matrix.A small addition of 0.2 wt.%CaB_(6)provides a superior tensile elongation of 22.2%for Ti material,almost three times as high as that of pure Ti(7.5%).The increase of defor-mation twining activity and grain refinement are responsible for the improved ductility.Furthermore,the CaB_(6)oxygen-scavenger can react with the surface oxide layer to in-situ form rod-like TiB and granular CaTiO_(3)reinforcements,refining the coarse near equiaxed grain ofα-Ti matrix into fine equiaxed crys-tals.The multiple mechanisms of grain-boundary strengthening,load-bearing strengthening of TiB and Orowan strengthening of CaTiO_(3)nanoparticles work together to increase the tensile strength of Ti/CaB_(6)composites.This work offers an effective method to fabricate high-performance Ti material using inex-pensive high-oxygen HDH Ti powder. 展开更多
关键词 TITANIUM powder metallurgy SINTERING OXYGEN Mechanical properties
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Microstructure evolution and performance improvement of powder metallurgy stainless steel with P addition
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作者 Qian Qin Dao-qing Zhang +3 位作者 Fang Yang Cun-guang Chen Jun-jie Hao Zhi-meng Guo 《Journal of Iron and Steel Research(International)》 SCIE EI CAS CSCD 2023年第10期2055-2066,共12页
P-containing 316L stainless steel was prepared by powder metallurgy technology using gas atomized alloy powder and phosphorus-iron alloy powder as raw materials.P addition was beneficial to sintering densification.Wit... P-containing 316L stainless steel was prepared by powder metallurgy technology using gas atomized alloy powder and phosphorus-iron alloy powder as raw materials.P addition was beneficial to sintering densification.With 0.6 wt.%P addition,the density increased from 7.60 to 7.82 g/cm^(3).In such case,the samples with 0.6 wt.%P addition should be sintered at a lower temperature of 1200℃.Otherwise,there were coarse grain boundary precipitates,which would seriously deteriorate the performance of stainless steel.In the case of suppressing the formation of coarse precipitates,appropriate P content had a beneficial effect on apparent morphology,hardness and strength of stainless steel.When 316L-0.6 wt.%P sample was sintered at 1200℃,the hardness and tensile strength were increased to 86.3 HRB and 672.8 MPa,respectively,and the elongation still reached 38.1%.Besides,it also had good corrosion resistance. 展开更多
关键词 PHOSPHORUS Stainless steel powder metallurgy Precipitate phase Performance
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CBN grain wear and its effects on material removal during grinding of FGH96 powder metallurgy superalloy
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作者 Ben-Kai Li Biao Zhao +4 位作者 Wen-Feng Ding Yu-Can Fu Chang-He Li Rong Wang Yan-Jun Zhao 《Advances in Manufacturing》 SCIE EI CAS CSCD 2023年第1期21-38,共18页
Grinding with cubic boron nitride(CBN)superabrasive is a widely used method of machining superalloy in aerospace industries.However,there are some issues,such as poor grinding quality and severe tool wear,in grinding ... Grinding with cubic boron nitride(CBN)superabrasive is a widely used method of machining superalloy in aerospace industries.However,there are some issues,such as poor grinding quality and severe tool wear,in grinding of powder metallurgy superalloy FGH96.In addition,abrasive wheel wear is the significant factor that hinders the further application of CBN abrasive wheels.In this case,the experiment of grinding FGH96 with single CBN abrasive grain using different parameters was carried out.The wear characteristics of CBN abrasive grain were analyzed by experiment and simulation.The material removal behavior affected by CBN abrasive wear was also studied by discussing the pile-up ratio during grinding process.It shows that morphological characteristics of CBN abrasive grain and grinding infeed direction affect the CBN abrasive wear seriously by simulation analysis.Attrition wear,micro break,and macro fracture had an important impact on material removal characteristics.Besides,compared with the single cutting edge,higher pile-up ratio was obtained by multiple cutting edges,which reduced the removal efficiency of the material.Therefore,weakening multiple cutting edge grinding on abrasive grains in the industrial production,such as applying suitable dressing strategy,is an available method to improve the grinding quality and efficiency. 展开更多
关键词 FGH96 powder metallurgy superalloy Single-grain grinding Cubic boron nitride(CBN)abrasive wear Material removal behavior
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Prediction on grinding force during grinding powder metallurgy nickel-based superalloy FGH96 with electroplated CBN abrasive wheel 被引量:11
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作者 Benkai LI Chenwei DAI +4 位作者 Wenfeng DING Changyong YANG Changhe LI Olga KULIK Vyacheslav SHUMYACHER 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2021年第8期65-74,共10页
In this article,a grinding force model,which is on the basis of cutting process of single abrasive grains combined with the method of theoretical derivation and empirical formula by analyzing the formation mechanism o... In this article,a grinding force model,which is on the basis of cutting process of single abrasive grains combined with the method of theoretical derivation and empirical formula by analyzing the formation mechanism of grinding force,was established.Three key factors have been taken into accounts in this model,such as the contact friction force between abrasive grains and materials,the plastic deformation of material in the process of abrasive plowing,and the shear strain effect of material during the process of cutting chips formation.The model was finally validated by the orthogonal grinding experiment of powder metallurgy nickel-based superalloy FGH96 by using the electroplated CBN abrasive wheel.Grinding force values of prediction and experiment were in good consistency.The errors of tangential grinding force and normal grinding force were 9.8%and 13.6%,respectively.The contributions of sliding force,plowing force and chip formation force were also analyzed.In addition,the tangential forces of sliding,plowing and chip formation are 14%,19%and 11%of the normal forces on average,respectively.The pro-posed grinding forcemodel is not only in favor of optimizing the grinding parameters and improving grinding efficiency,but also contributes to study some other grinding subjects(e.g.abrasive wheel wear,grinding heat,residual stress). 展开更多
关键词 Electro-plated CBN abrasive wheel Grinding force model Grinding mechanism Orthogonal experiment powder metallurgy nickel-based superalloy FGH96
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Superior mechanical properties and strengthening mechanisms of lightweight AlxCrNbVMo refractory high-entropy alloys(x=0,0.5,1.0)fabricated by the powder metallurgy process 被引量:9
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作者 Byungchul Kang Taeyeong Kong +1 位作者 Ho Jin Ryu Soon Hyung Hong 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2021年第10期32-41,共10页
Light and strong AlxCrNbVMo(x=0,0.5,and 1.0)refractory high-entropy alloys(RHEAs)were designed and fabricated via a the powder metallurgical process.The microstructure of the AlxCrNbVMo alloys consisted of a single BC... Light and strong AlxCrNbVMo(x=0,0.5,and 1.0)refractory high-entropy alloys(RHEAs)were designed and fabricated via a the powder metallurgical process.The microstructure of the AlxCrNbVMo alloys consisted of a single BCC crystalline structure with a sub-micron grain size of 2-3μm,and small amounts(<4 vol.%)of fine oxide dispersoids.This homogeneous microstructure,without chemical segregation or micropores was achieved via high-energy ball milling and spark-plasma sintering.The alloys exhibited superior mechanical properties at 25 and 1000℃compared to those of other RHEAs.Here,CrNbVMo alloy showed a yield strength of 2743 MPa at room temperature.Surprisingly,the yield strength of the CrNbVMo alloy at 1000℃was 1513 MPa.The specific yield strength of the CrNbVMo alloy was increased by 27%and 87%at 25 and 1000℃,respectively,compared to the AlMo_(0.5) NbTa_(0.5)TiZr RHEA,which exhibited so far the highest specific yield strength among the cast RHEAs.The addition of Al to CrNbVMo alloy was advantageous in reducing its reduce density to below 8.0 g/cm^(3),while the elastic modulus decreased due to the much lower elastic modulus of Al compared to that of the CrNbVMo alloy.Quantitative analysis of the strengthening contributions,showed that the solid solution strengthening,arising from a large misfit effect due to the size and modulus,and the high shear modulus of matrix,was revealed to predominant strengthening mechanism,accounting for over 50%of the yield strength of the AlxCrNbVMo RHEAs. 展开更多
关键词 High-entropy alloy powder metallurgy REFRACTORY Strengthening mechanisms Oxide dispersoids
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