Nickel-based superalloys are extensively used in the crucial hot-section components of industrial gas turbines,aeronautics,and astronautics because of their excellent mechanical properties and corrosion resistance at ...Nickel-based superalloys are extensively used in the crucial hot-section components of industrial gas turbines,aeronautics,and astronautics because of their excellent mechanical properties and corrosion resistance at high temperatures.Fusion welding serves as an effective means for joining and repairing these alloys;however,fusion welding-induced liquation cracking has been a challenging issue.This paper comprehensively reviewed recent liquation cracking,discussing the formation mechanisms,cracking criteria,and remedies.In recent investigations,regulating material composition,changing the preweld heat treatment of the base metal,optimizing the welding process parameters,and applying auxiliary control methods are effective strategies for mitigating cracks.To promote the application of nickel-based superalloys,further research on the combination impact of multiple elements on cracking prevention and specific quantitative criteria for liquation cracking is necessary.展开更多
The ZK60 magnesium alloy plates were welded by laser beam welding (LBW) and the microstructures in the partially melted zone (PMZ) of welded joints were investigated. For the as-cast alloy, the eutectoid mixtures alon...The ZK60 magnesium alloy plates were welded by laser beam welding (LBW) and the microstructures in the partially melted zone (PMZ) of welded joints were investigated. For the as-cast alloy, the eutectoid mixtures along grain boundaries (GBs) in the PMZ are liquefied during welding, and their re-solidified materials present hypoeutectic characters, which lead to more severe segregation of the Zn element along GBs, and thus enhance the cracking tendency of the PMZ. The main reasons for liquation cracking of PMZ are described as that the absence of liquid at the terminal stage of solidification leads to the occurrence of shrinkage cavities in PMZ, from which liquation cracking initiates, and propagates along the weakened GBs under the tensile stress originating from solidification shrinkage and thermal contraction. Lower heat input can reduce the cracking tendency, and the plastic processing such as rolling also contributes to the mitigation of PMZ liquation cracking by reducing the size of eutectoid phases and changing their distribution in the base metal.展开更多
The weldability of the ZhS6U nickel-based superalloy, which is prone to solidification cracking during electron-beam welding(EBW) repair processes, was investigated. The effects of two different pre-weld heat-treatmen...The weldability of the ZhS6U nickel-based superalloy, which is prone to solidification cracking during electron-beam welding(EBW) repair processes, was investigated. The effects of two different pre-weld heat-treatment cycles on the final microstructure before and after welding were examined. Welds were made on flat coupons using an EBW machine, and the two heat-treatment cycles were designed to reduce γ′ liquation before welding. Microstructural features were also examined by optical and scanning electron microscopy. The results showed that the change in the morphology and size of the γ′ precipitates in the pre-weld heat-treatment cycles changed the ability of the superalloy to release the tensile stresses caused by the matrix phase cooling after EBW. The high hardness in the welded coupons subjected to the first heat-treatment cycle resulted in greater resistance to stress release by the base alloy, and the concentration of stress in the base metal caused liquation cracks in the heat-affected zone and solidification cracks in the weld area.展开更多
The main aim of this study was to investigate liquation cracking in the heat-affected zone(HAZ)of the IN939 superalloy upon tungsten inert gas welding.A solid solution and age-hardenable filler metals were further stu...The main aim of this study was to investigate liquation cracking in the heat-affected zone(HAZ)of the IN939 superalloy upon tungsten inert gas welding.A solid solution and age-hardenable filler metals were further studied.On the pre-weld heat-treated samples,upon solving the secondaryγ′particles in the matrix,primaryγ′particles in the base metal grew to"ogdoadically diced cubes"of about 2μm in side lengths.The pre-weld heat treatment reduced the hardness of the base metal to about HV 310.Microstructural studies using optical and fieldemission scanning electron microscopy revealed that the IN939 alloy was susceptible to liquation cracking in the HAZ.The constitutional melting of the secondary,eutectic,and Zr-rich phases promoted the liquation cracking in the HAZ.The microstructure of the weld fusion zones showed the presence of fine spheroidalγ′particles with sizes of about 0.2μm after the post-weld heat treatment,which increased the hardness of the weld pools to about HV 350 and 380 for the Hastelloy X and IN718 filler metals,respectively.Application of a suitable solid solution filler metal could partially reduce the liquation cracking in the HAZ of IN939 alloy.展开更多
Fine-grained Mg?5Zn?1Mn?0.6Sn alloy sheets of2mm in thickness were welded by fiber laser welding.The appearanceand microstructures of the welding joints and liquation behaviors in the partially melted zone(PMZ)were in...Fine-grained Mg?5Zn?1Mn?0.6Sn alloy sheets of2mm in thickness were welded by fiber laser welding.The appearanceand microstructures of the welding joints and liquation behaviors in the partially melted zone(PMZ)were investigated.The resultsshow that,with the lower welding power and higher welding speed,the width and depth of the joints decrease.Moreover,some poresare detected at a very high welding speed.There are two kinds of liquation phenomena in the PMZ.One is the liquation networkalong grain boundaries associated with the liquation of substrate and segregation-induced liquation,the other is the molten poolinvolved with the liquation of the residual second phases at the boundaries.However,the liquation of substrate and thesegregation-induced liquation are the main liquation mechanism in the PMZ.展开更多
Systematical experimental study has been carried out on liquation (liquid seperation) of granitic silicate melt containing tungsten and tin at the conditions of 850℃ and 150 MPa. The experiments were conducted in rap...Systematical experimental study has been carried out on liquation (liquid seperation) of granitic silicate melt containing tungsten and tin at the conditions of 850℃ and 150 MPa. The experiments were conducted in rapid quenched high-pressure vessel system.Two kinds of glass, used as starting meterial, were made from Dengfuxian coarse porphyritic biotite granite enriched in W (0. 45 wB% ) and Sn (0. 50 wB%) and Dachang granular biotitemuscovite granite enriched in W (0. 16 wB% ) and Sn (0. 13 wB%). The results of the experiments indicate that the quenched product glass contains no newly-formed minerals through observation under 200 times microscope and with determination of the X-rays diffraction. The final glass of each run consists of both lightedolor and dark-color parts which represent two phases of liquid-separated melt. The color of the light gIass varies with the composition of the systems. In the granite-KF-H2O and granite-NaCl-H2O systems, the light glass is colorless.In the granite-KP-H2O system, the light part is lightly brown. In the Rranite-LiF-H2O system, the light glass appears milkwhite. The color of the dark glass hardly varies with the different compositions of the systems, and appears darkbrown or grew-black. In tbe quenched glass, the dark part is dominant and takes a portion of more than 80 percent. The data of the compositions for the two portions of glass contains relatively much silica and less Fe2O3,FeO, TiO2, MgO, CaO. On the contact line between two phases of glass, there does not exist gradually varying zone of the composition, which indicates that complete liquid separation has taken place.展开更多
Geohazards induced by the Lushan Ms 7.0 earthquake on April 20, 2013 mainly have four types： collapse, landslide, slope debris flow, and sand-soil liquefaction. These geohazards mainly occurred near the epicenter, on...Geohazards induced by the Lushan Ms 7.0 earthquake on April 20, 2013 mainly have four types： collapse, landslide, slope debris flow, and sand-soil liquefaction. These geohazards mainly occurred near the epicenter, on steep slopes or below cliffs in high mountain and deep valley areas, and at or near fault ends. They have no obvious relationships to active faults, but their relationships to the weathering degree and structures of rock and rock mass are obvious. Compared with the Wenchuan Ms 8.0 earthquake on May 12, 2008, the Lnshan earthquake is relatively little in the impact force and the throwing amount. All of these should be related to the magnitude of this earthquake, not very large but not very little. This character of the Lushan earthquake would make some processes uncompleted so as to bring about some concealed geohazards. Finally, in order to deal with challenges presented by such conceal geohazards, some brief recommendations are put forward.展开更多
The removal of B and P consumes most of heat energy in Si metallurgical purification process for solar-grade Si. Metal-liquating purification of metallurgical grade silicon （MG-Si）, also called Si-recrystallization ...The removal of B and P consumes most of heat energy in Si metallurgical purification process for solar-grade Si. Metal-liquating purification of metallurgical grade silicon （MG-Si）, also called Si-recrystallization from metal liquid, was a potential energy-saving method for the removal of B and P efficiently, since Si could be melted at lower temperature by alloying with metal. The selection criteria of metal-liquating system was elaborated, and Al, Sn and In were selected out as the optimum metallic mediums. For Sn-Si system, the segregation coefficient of B decreased to 0.038 at 1 500 K, which was much less than 0.8 at the melting point of Si. The mass fraction of B was diminished from 15×10^-6 to 0.1×10^-6 as MG-Si was purified by twice, while that of most metallic elements could be decreased to 0.1×10^-6 by purifying just once. During the metal-liquating process, the formation of compounds between impurity elements and Si was also an important route of impurity removal. Finally, one low-temperature metallurgical process based on metal-liquating method was proposed.展开更多
基金financially supported by the National Science and Technology Major Project of China(No.J2019-VI-0004-0117)。
文摘Nickel-based superalloys are extensively used in the crucial hot-section components of industrial gas turbines,aeronautics,and astronautics because of their excellent mechanical properties and corrosion resistance at high temperatures.Fusion welding serves as an effective means for joining and repairing these alloys;however,fusion welding-induced liquation cracking has been a challenging issue.This paper comprehensively reviewed recent liquation cracking,discussing the formation mechanisms,cracking criteria,and remedies.In recent investigations,regulating material composition,changing the preweld heat treatment of the base metal,optimizing the welding process parameters,and applying auxiliary control methods are effective strategies for mitigating cracks.To promote the application of nickel-based superalloys,further research on the combination impact of multiple elements on cracking prevention and specific quantitative criteria for liquation cracking is necessary.
基金Project (2011ZX06001-003) supported by the National Science and Technology Major Project, ChinaProject (51274092) supported by the National Natural Science Foundation of China
文摘The ZK60 magnesium alloy plates were welded by laser beam welding (LBW) and the microstructures in the partially melted zone (PMZ) of welded joints were investigated. For the as-cast alloy, the eutectoid mixtures along grain boundaries (GBs) in the PMZ are liquefied during welding, and their re-solidified materials present hypoeutectic characters, which lead to more severe segregation of the Zn element along GBs, and thus enhance the cracking tendency of the PMZ. The main reasons for liquation cracking of PMZ are described as that the absence of liquid at the terminal stage of solidification leads to the occurrence of shrinkage cavities in PMZ, from which liquation cracking initiates, and propagates along the weakened GBs under the tensile stress originating from solidification shrinkage and thermal contraction. Lower heat input can reduce the cracking tendency, and the plastic processing such as rolling also contributes to the mitigation of PMZ liquation cracking by reducing the size of eutectoid phases and changing their distribution in the base metal.
文摘The weldability of the ZhS6U nickel-based superalloy, which is prone to solidification cracking during electron-beam welding(EBW) repair processes, was investigated. The effects of two different pre-weld heat-treatment cycles on the final microstructure before and after welding were examined. Welds were made on flat coupons using an EBW machine, and the two heat-treatment cycles were designed to reduce γ′ liquation before welding. Microstructural features were also examined by optical and scanning electron microscopy. The results showed that the change in the morphology and size of the γ′ precipitates in the pre-weld heat-treatment cycles changed the ability of the superalloy to release the tensile stresses caused by the matrix phase cooling after EBW. The high hardness in the welded coupons subjected to the first heat-treatment cycle resulted in greater resistance to stress release by the base alloy, and the concentration of stress in the base metal caused liquation cracks in the heat-affected zone and solidification cracks in the weld area.
文摘The main aim of this study was to investigate liquation cracking in the heat-affected zone(HAZ)of the IN939 superalloy upon tungsten inert gas welding.A solid solution and age-hardenable filler metals were further studied.On the pre-weld heat-treated samples,upon solving the secondaryγ′particles in the matrix,primaryγ′particles in the base metal grew to"ogdoadically diced cubes"of about 2μm in side lengths.The pre-weld heat treatment reduced the hardness of the base metal to about HV 310.Microstructural studies using optical and fieldemission scanning electron microscopy revealed that the IN939 alloy was susceptible to liquation cracking in the HAZ.The constitutional melting of the secondary,eutectic,and Zr-rich phases promoted the liquation cracking in the HAZ.The microstructure of the weld fusion zones showed the presence of fine spheroidalγ′particles with sizes of about 0.2μm after the post-weld heat treatment,which increased the hardness of the weld pools to about HV 350 and 380 for the Hastelloy X and IN718 filler metals,respectively.Application of a suitable solid solution filler metal could partially reduce the liquation cracking in the HAZ of IN939 alloy.
基金Project(51274092)supported by the National Natural Science Foundation of China
文摘Fine-grained Mg?5Zn?1Mn?0.6Sn alloy sheets of2mm in thickness were welded by fiber laser welding.The appearanceand microstructures of the welding joints and liquation behaviors in the partially melted zone(PMZ)were investigated.The resultsshow that,with the lower welding power and higher welding speed,the width and depth of the joints decrease.Moreover,some poresare detected at a very high welding speed.There are two kinds of liquation phenomena in the PMZ.One is the liquation networkalong grain boundaries associated with the liquation of substrate and segregation-induced liquation,the other is the molten poolinvolved with the liquation of the residual second phases at the boundaries.However,the liquation of substrate and thesegregation-induced liquation are the main liquation mechanism in the PMZ.
文摘Systematical experimental study has been carried out on liquation (liquid seperation) of granitic silicate melt containing tungsten and tin at the conditions of 850℃ and 150 MPa. The experiments were conducted in rapid quenched high-pressure vessel system.Two kinds of glass, used as starting meterial, were made from Dengfuxian coarse porphyritic biotite granite enriched in W (0. 45 wB% ) and Sn (0. 50 wB%) and Dachang granular biotitemuscovite granite enriched in W (0. 16 wB% ) and Sn (0. 13 wB%). The results of the experiments indicate that the quenched product glass contains no newly-formed minerals through observation under 200 times microscope and with determination of the X-rays diffraction. The final glass of each run consists of both lightedolor and dark-color parts which represent two phases of liquid-separated melt. The color of the light gIass varies with the composition of the systems. In the granite-KF-H2O and granite-NaCl-H2O systems, the light glass is colorless.In the granite-KP-H2O system, the light part is lightly brown. In the Rranite-LiF-H2O system, the light glass appears milkwhite. The color of the dark glass hardly varies with the different compositions of the systems, and appears darkbrown or grew-black. In tbe quenched glass, the dark part is dominant and takes a portion of more than 80 percent. The data of the compositions for the two portions of glass contains relatively much silica and less Fe2O3,FeO, TiO2, MgO, CaO. On the contact line between two phases of glass, there does not exist gradually varying zone of the composition, which indicates that complete liquid separation has taken place.
基金financially supported by the Project of China Special Project of Basic Work of Science and Technology (2011FY110100-2)Project of the 12th Five-year National Sci-Tech Support Plan of China (grant No. 2011BAK12B09)+1 种基金the National Science Foundation of China (grant No. 41072269)China Geological Survey (grant No. 1212010914025)
文摘Geohazards induced by the Lushan Ms 7.0 earthquake on April 20, 2013 mainly have four types： collapse, landslide, slope debris flow, and sand-soil liquefaction. These geohazards mainly occurred near the epicenter, on steep slopes or below cliffs in high mountain and deep valley areas, and at or near fault ends. They have no obvious relationships to active faults, but their relationships to the weathering degree and structures of rock and rock mass are obvious. Compared with the Wenchuan Ms 8.0 earthquake on May 12, 2008, the Lnshan earthquake is relatively little in the impact force and the throwing amount. All of these should be related to the magnitude of this earthquake, not very large but not very little. This character of the Lushan earthquake would make some processes uncompleted so as to bring about some concealed geohazards. Finally, in order to deal with challenges presented by such conceal geohazards, some brief recommendations are put forward.
基金Project (2009BAB49B04) supported by National Key Technologies R&D Program, China
文摘The removal of B and P consumes most of heat energy in Si metallurgical purification process for solar-grade Si. Metal-liquating purification of metallurgical grade silicon （MG-Si）, also called Si-recrystallization from metal liquid, was a potential energy-saving method for the removal of B and P efficiently, since Si could be melted at lower temperature by alloying with metal. The selection criteria of metal-liquating system was elaborated, and Al, Sn and In were selected out as the optimum metallic mediums. For Sn-Si system, the segregation coefficient of B decreased to 0.038 at 1 500 K, which was much less than 0.8 at the melting point of Si. The mass fraction of B was diminished from 15×10^-6 to 0.1×10^-6 as MG-Si was purified by twice, while that of most metallic elements could be decreased to 0.1×10^-6 by purifying just once. During the metal-liquating process, the formation of compounds between impurity elements and Si was also an important route of impurity removal. Finally, one low-temperature metallurgical process based on metal-liquating method was proposed.
