To reduce mechanical vibrations induced by big errors compensation, a new software compensation method based on an improved digital differential analyzer (DDA) interpolator for static and quasi-static errors of machin...To reduce mechanical vibrations induced by big errors compensation, a new software compensation method based on an improved digital differential analyzer (DDA) interpolator for static and quasi-static errors of machine tools is proposed. Based on principle of traditional DDA interpolator, a DDA interpolator is divided into command generator and command analyzer. There are three types of errors, considering the difference of positions between compensation points and interpolation segments. According to the classification, errors are distributed evenly in data processing and compensated to certain interpolation segments in machining. On-line implementation results show that the proposed approach greatly improves positioning accuracy of computer numerical control (CNC) machine tools.展开更多
The effect of static transmission error on nonlinear dynamic response of the spiral bevel gear system combining with time-varying stiffness and backlash was investigated.Firstly,two different control equations of the ...The effect of static transmission error on nonlinear dynamic response of the spiral bevel gear system combining with time-varying stiffness and backlash was investigated.Firstly,two different control equations of the spiral bevel gear model were adopted,where the static transmission error was expressed in two patterns as predesigned parabolic function and sine function of transmission errors.The dynamic response,bifurcation map,time domain response,phase curve and Poincare map were obtained by applying the explicit Runge-Kutta integration routine with variable-step.A comparative study was carried out and some profound phenomena were detected.The results show that there are many different kinds of tooth rattling phenomena at low speed.With the increase of speed,the system enters into stable motion without any rattling in the region(0.72,1.64),which indicates that the system with predesigned parabolic function of transmission error has preferable capability at high speed.展开更多
Externally pressurized spherical air bearings are the key component of the three-axis air bearing table, and the manufacturing errors of the bearing affects the performance of the air bearing table. However, the manuf...Externally pressurized spherical air bearings are the key component of the three-axis air bearing table, and the manufacturing errors of the bearing affects the performance of the air bearing table. However, the manufacturing errors are unavoidable, and the pursuit to enhance the manufacturing accuracy will increase the cost greatly. In order to provide some theoretical guideline for the tolerance choice in the design of the externally pressurized spherical air bearings with inherent compensation, the effects of several manufacturing errors on the static characteristics of the air bearing are studied. Due to the complex geometry of the computational domain, an unstructured meshing technology is used for mesh generation. A finite-volume method is adopted to discretize the three-dimensional steady-state compressible Navier-Stokes equations. A modified SIMPLE algorithm which is suitable for compressible flows is applied to solve the discretized governing equations. The effects of the dimension error and the roundness error of the ball head and the ball socket on the static characteristics are investigated. The investigation result shows that the positive dimension error and the oblate spheroid-type roundness error of the ball head as well as the negative dimension error and the prolate spheroid-type roundness error of the ball socket can improve the bearing capacity and static stiffness of the air bearings by reducing the mass flow. The calculation method proposed in this paper fits well for the general principle, which can be extended to the characteristics analysis of other air bearings.展开更多
为了提高故障检测准确率,提出了基于动态受控主元分析(dynamic controlled principal component analysis,DCPCA)模型的故障检测方法。首先,利用DCPCA提取动态受控主元(dynamic controlled principal component,DCPC),所得DCPC包含过程...为了提高故障检测准确率,提出了基于动态受控主元分析(dynamic controlled principal component analysis,DCPCA)模型的故障检测方法。首先,利用DCPCA提取动态受控主元(dynamic controlled principal component,DCPC),所得DCPC包含过程的自回归特性和与控制输入之间的动态因果关系,使得构建的DCPCA模型更精确。然后,针对传统方法只对过程变量进行静态空间结构的故障检测,忽略了动态特性的问题,基于DCPCA模型适时应用检测综合指标,对系统进行静态重构误差和动态模型误差的双重检测,使得检测结果更全面。最后,基于田纳西-伊斯曼(Tennessee-Eastman,TE)过程的仿真结果验证了所提方法的可行性和有效性。展开更多
基金the Special Project for Key Mechatronic Equipment of Zhejiang Province (No. 2006C11067)the Science&Technology Project of Zhejiang Province (No. 2005E10049), China
文摘To reduce mechanical vibrations induced by big errors compensation, a new software compensation method based on an improved digital differential analyzer (DDA) interpolator for static and quasi-static errors of machine tools is proposed. Based on principle of traditional DDA interpolator, a DDA interpolator is divided into command generator and command analyzer. There are three types of errors, considering the difference of positions between compensation points and interpolation segments. According to the classification, errors are distributed evenly in data processing and compensated to certain interpolation segments in machining. On-line implementation results show that the proposed approach greatly improves positioning accuracy of computer numerical control (CNC) machine tools.
基金Project(2011CB706800) supported by the National Basic Research Program of ChinaProject(51275530) supported by the National Natural Science Foundation of China
文摘The effect of static transmission error on nonlinear dynamic response of the spiral bevel gear system combining with time-varying stiffness and backlash was investigated.Firstly,two different control equations of the spiral bevel gear model were adopted,where the static transmission error was expressed in two patterns as predesigned parabolic function and sine function of transmission errors.The dynamic response,bifurcation map,time domain response,phase curve and Poincare map were obtained by applying the explicit Runge-Kutta integration routine with variable-step.A comparative study was carried out and some profound phenomena were detected.The results show that there are many different kinds of tooth rattling phenomena at low speed.With the increase of speed,the system enters into stable motion without any rattling in the region(0.72,1.64),which indicates that the system with predesigned parabolic function of transmission error has preferable capability at high speed.
基金supported by National Natural Science Foundation ofChina (Grant No. 50335010)
文摘Externally pressurized spherical air bearings are the key component of the three-axis air bearing table, and the manufacturing errors of the bearing affects the performance of the air bearing table. However, the manufacturing errors are unavoidable, and the pursuit to enhance the manufacturing accuracy will increase the cost greatly. In order to provide some theoretical guideline for the tolerance choice in the design of the externally pressurized spherical air bearings with inherent compensation, the effects of several manufacturing errors on the static characteristics of the air bearing are studied. Due to the complex geometry of the computational domain, an unstructured meshing technology is used for mesh generation. A finite-volume method is adopted to discretize the three-dimensional steady-state compressible Navier-Stokes equations. A modified SIMPLE algorithm which is suitable for compressible flows is applied to solve the discretized governing equations. The effects of the dimension error and the roundness error of the ball head and the ball socket on the static characteristics are investigated. The investigation result shows that the positive dimension error and the oblate spheroid-type roundness error of the ball head as well as the negative dimension error and the prolate spheroid-type roundness error of the ball socket can improve the bearing capacity and static stiffness of the air bearings by reducing the mass flow. The calculation method proposed in this paper fits well for the general principle, which can be extended to the characteristics analysis of other air bearings.
文摘为了提高故障检测准确率,提出了基于动态受控主元分析(dynamic controlled principal component analysis,DCPCA)模型的故障检测方法。首先,利用DCPCA提取动态受控主元(dynamic controlled principal component,DCPC),所得DCPC包含过程的自回归特性和与控制输入之间的动态因果关系,使得构建的DCPCA模型更精确。然后,针对传统方法只对过程变量进行静态空间结构的故障检测,忽略了动态特性的问题,基于DCPCA模型适时应用检测综合指标,对系统进行静态重构误差和动态模型误差的双重检测,使得检测结果更全面。最后,基于田纳西-伊斯曼(Tennessee-Eastman,TE)过程的仿真结果验证了所提方法的可行性和有效性。
