使用旁路分流熔化极惰性气体保护焊(bypass current metal inert gas welding,BC-MIG焊)在水冷条件下增材制造镍铝青铜(nickel aluminum bronze,NAB)和25号钢复合结构,以评估异种金属增材制造的可行性.通过光学显微镜、扫描电子显微镜...使用旁路分流熔化极惰性气体保护焊(bypass current metal inert gas welding,BC-MIG焊)在水冷条件下增材制造镍铝青铜(nickel aluminum bronze,NAB)和25号钢复合结构,以评估异种金属增材制造的可行性.通过光学显微镜、扫描电子显微镜、万能试验机和硬度测试仪研究了热处理前后复合结构的微观组织和力学性能的影响.通过X射线衍射仪研究了界面附近残余应力,结果表明,在BC-MIG焊的低热输入和水冷的高冷却速率下,结构件表面成形良好且自由变形较小,接头未发现缺陷和裂纹.热处理促进了Cu,Fe元素的相互扩散,扩散层由4μm提高到了17μm,但界面没有形成Fe-Al金属间化合物层.在水冷条件下,钢的残余应力分布在−350~−250 MPa之间,而NAB的残余应力差异较大,在−550~90 MPa之间.拉伸试验结果表明,热处理后,由于残余应力降低,结构的抗拉强度略微降低,但断后伸长率明显提高.创新点:(1)将BC-MIG焊和水冷结合用于NAB/钢增材制造,有效控制了焊接热输入,解决了NAB/钢界面渗透裂纹和脆性金属间化合物问题.(2)采用适当的焊后热处理提高了韧性并降低了残余应力,阐明了残余应力降低的机理.展开更多
Wire arc additive manufacturing(WAAM)is a novel manufacturing technique by which high strength metal components can be fabricated layer by layer using an electric arc as the heat source and metal wire as feedstock,and...Wire arc additive manufacturing(WAAM)is a novel manufacturing technique by which high strength metal components can be fabricated layer by layer using an electric arc as the heat source and metal wire as feedstock,and offers the potential to produce large dimensional structures at much higher build rate and minimum waste of raw material.In the present work,a cold metal transfer(CMT)based additive manufacturing was carried out and the effect of deposition rate on the microstructure and mechanical properties of WAAM Ti-6Al-4V components was investigated.The microstructure of WAAM components showed similar microstructural morphology in all deposition conditions.When the deposition rate increased from 1.63 to 2.23 kg/h,the ultimate tensile strength(UTS)decreased from 984.6 MPa to 899.2 MPa and the micro-hardness showed a scattered but clear decline trend.展开更多
A graded structural material(GSM)with a material transition from TA15 to TC11 was fabricated by wire arc additive manufacturing(WAAM)method.The grain morphology,chemical composition,microstructure and mechanical prope...A graded structural material(GSM)with a material transition from TA15 to TC11 was fabricated by wire arc additive manufacturing(WAAM)method.The grain morphology,chemical composition,microstructure and mechanical properties of the as-deposited GSM were all characterized to investigate their variations along the deposition direction.The results indicate that from TA15 to TC11,the grain size decreases and a transition from columnar grains to equiaxed grains occurs.The content of alloy element alters greatly within a short distance,and the width of the mutation zone is 800μm.Both TA15 and TC11 regions exhibit basketweave microstructure withα-phase andβ-phase.However,during the transition from TA15 to TC11,theα-lath becomes fine,which leads to an increase in microhardness.The tensile test shows that the bonding strength at the interface is higher than the longitudinal strength of TA15,and the lateral elongation at the interface is higher than that of TA15 and TC11.展开更多
文摘使用旁路分流熔化极惰性气体保护焊(bypass current metal inert gas welding,BC-MIG焊)在水冷条件下增材制造镍铝青铜(nickel aluminum bronze,NAB)和25号钢复合结构,以评估异种金属增材制造的可行性.通过光学显微镜、扫描电子显微镜、万能试验机和硬度测试仪研究了热处理前后复合结构的微观组织和力学性能的影响.通过X射线衍射仪研究了界面附近残余应力,结果表明,在BC-MIG焊的低热输入和水冷的高冷却速率下,结构件表面成形良好且自由变形较小,接头未发现缺陷和裂纹.热处理促进了Cu,Fe元素的相互扩散,扩散层由4μm提高到了17μm,但界面没有形成Fe-Al金属间化合物层.在水冷条件下,钢的残余应力分布在−350~−250 MPa之间,而NAB的残余应力差异较大,在−550~90 MPa之间.拉伸试验结果表明,热处理后,由于残余应力降低,结构的抗拉强度略微降低,但断后伸长率明显提高.创新点:(1)将BC-MIG焊和水冷结合用于NAB/钢增材制造,有效控制了焊接热输入,解决了NAB/钢界面渗透裂纹和脆性金属间化合物问题.(2)采用适当的焊后热处理提高了韧性并降低了残余应力,阐明了残余应力降低的机理.
基金Projects(52075317,51905333)supported by the National Natural Science Foundation of ChinaProject(IEC\NSFC\181278)supported by the Royal Society through International Exchanges 2018 Cost Share(China)Scheme+2 种基金Project(19YF1418100)supported by Shanghai Sailing Program,ChinaProjects(19511106400,19511106402)supported by Shanghai Science and Technology Committee Innovation,ChinaProject(19030501300)supported by Shanghai Local Colleges and Universities Capacity Building Special Plan,China。
文摘Wire arc additive manufacturing(WAAM)is a novel manufacturing technique by which high strength metal components can be fabricated layer by layer using an electric arc as the heat source and metal wire as feedstock,and offers the potential to produce large dimensional structures at much higher build rate and minimum waste of raw material.In the present work,a cold metal transfer(CMT)based additive manufacturing was carried out and the effect of deposition rate on the microstructure and mechanical properties of WAAM Ti-6Al-4V components was investigated.The microstructure of WAAM components showed similar microstructural morphology in all deposition conditions.When the deposition rate increased from 1.63 to 2.23 kg/h,the ultimate tensile strength(UTS)decreased from 984.6 MPa to 899.2 MPa and the micro-hardness showed a scattered but clear decline trend.
基金financial supports from the National Natural Science Foundation of China(Nos.51875041,51875042)。
文摘A graded structural material(GSM)with a material transition from TA15 to TC11 was fabricated by wire arc additive manufacturing(WAAM)method.The grain morphology,chemical composition,microstructure and mechanical properties of the as-deposited GSM were all characterized to investigate their variations along the deposition direction.The results indicate that from TA15 to TC11,the grain size decreases and a transition from columnar grains to equiaxed grains occurs.The content of alloy element alters greatly within a short distance,and the width of the mutation zone is 800μm.Both TA15 and TC11 regions exhibit basketweave microstructure withα-phase andβ-phase.However,during the transition from TA15 to TC11,theα-lath becomes fine,which leads to an increase in microhardness.The tensile test shows that the bonding strength at the interface is higher than the longitudinal strength of TA15,and the lateral elongation at the interface is higher than that of TA15 and TC11.
