分别采用超音速火焰喷涂（HOVF）和等离子喷涂（APS）在QT500球墨铸铁基体上制备Co Ni Cr Al Y粘结层（BC）和8YSZ陶瓷隔热层（TC）,研究了试样在1050℃高温环境中经过2.5、8、15、50、100 h恒温氧化后体系的应力情况。利用扫描电子显...分别采用超音速火焰喷涂（HOVF）和等离子喷涂（APS）在QT500球墨铸铁基体上制备Co Ni Cr Al Y粘结层（BC）和8YSZ陶瓷隔热层（TC）,研究了试样在1050℃高温环境中经过2.5、8、15、50、100 h恒温氧化后体系的应力情况。利用扫描电子显微镜（SEM）对热生长氧化物（TGO）的微观形貌进行观察与分析,并用拉曼荧光光谱仪（RFS）分析了其应力的分布及变化规律,并通过力学模型进行了残余应力的数值计算。结果表明：由陶瓷层与粘结层之间的热失配而导致TGO中产生残余压应力,其最大值范围为1.9557-1.9603 GPa;残余压应力在高温氧化初始阶段逐渐减小,至15 h达到最小值,随之逐渐增大后趋于稳定;在恒温阶段,θ-Al2O3转变为α-Al2O3所引起的体积收缩是TGO中残余应力减小并趋于稳定的直接原因。展开更多
The residual stress distribution was studied by an analytical model, due to shot peening on the welding carbon steel surface layer. The initial welding residual stresses before shot peening were taken into considerati...The residual stress distribution was studied by an analytical model, due to shot peening on the welding carbon steel surface layer. The initial welding residual stresses before shot peening were taken into consideration in this analytical model. The Hertzian elastic contact theory was used to get the elastic compression stress state after impact on the surface layer. The initial welding stress field and the shot peening stress field would superpose and the welding surface layer would yield based on the elastic-plastic evaluation, then the residual stress after shot peening can be achieved. The influence of initial welding residual stress on the stress distribution after shot peening was analyzed and discussed. A series of experiments were carried out and the residual stress on the welding surface was determined by X-ray diffractometer before and after shot peening. The calculation results of the analytical model are consistent with the experimental results. The critical shot velocities when welding surface layer yielded and reverse yielded were calculated. While the welded joint surface material reversely yielded, the maximum compressive residual stress would not obviously increase with the increase of shot velocity, the thickness of the compressive stress layer would be increased. Welding residual tensile stress can enlarge the thickness of the compressive stress layer at the same shot velocity when reverse yield appeared.展开更多
We present an accurate through silicon via(TSV) thermal mechanical stress analytical model which is verified by using finite element method(FEM). The results show only a very small error. By using the proposed analyti...We present an accurate through silicon via(TSV) thermal mechanical stress analytical model which is verified by using finite element method(FEM). The results show only a very small error. By using the proposed analytical model, we also study the impacts of the TSV radius size, the thickness, the material of Cu diffusion barrier, and liner on the stress. It is found that the liner can absorb the stress effectively induced by coefficient of thermal expansion mismatch. The stress decreases with the increase of liner thickness. Benzocyclobutene(BCB) as a liner material is better than Si O2. However,the Cu diffusion barrier has little effect on the stress. The stress with a smaller TSV has a smaller value. Based on the analytical model, we explore and validate the linear superposition principle of stress tensors and demonstrate the accuracy of this method against detailed FEM simulations. The analytic solutions of stress of two TSVs and three TSVs have high precision against the finite element result.展开更多
In a strip winding process,the sleeve is a hollow cylinder that is mounted between a strip coil and a mandrel to maintain uniform coil shape when the strip coil is very thin,but its deformation behavior has not been i...In a strip winding process,the sleeve is a hollow cylinder that is mounted between a strip coil and a mandrel to maintain uniform coil shape when the strip coil is very thin,but its deformation behavior has not been investigated before.Thus,a finite element(FE)model was presented to calculate the stress distribution in a sleeve and strip coil when 1-3mm-thick stainless steel was wound around the sleeve.The FE model was developed by extending aprevious model by adding a sleeve between the mandrel and strip,and by modifying the boundary and interaction conditions.The strip winding process was divided into an initial process and a steady-state process.During the initial process,the minimum and maximum pressure required on the belt wrapper to maintain coil shape by self-friction of the strip was calculated by the FE model when the belt wrapper is ejected at the end of the initial process.After the initial process,an analytical model of the steady-state process was established to calculate the stress distribution and was compared with the FE model to validate it.The suggested analytical model took 11 sto give the same stress distribution that the FE model took 30 dto produce.展开更多
文摘分别采用超音速火焰喷涂（HOVF）和等离子喷涂（APS）在QT500球墨铸铁基体上制备Co Ni Cr Al Y粘结层（BC）和8YSZ陶瓷隔热层（TC）,研究了试样在1050℃高温环境中经过2.5、8、15、50、100 h恒温氧化后体系的应力情况。利用扫描电子显微镜（SEM）对热生长氧化物（TGO）的微观形貌进行观察与分析,并用拉曼荧光光谱仪（RFS）分析了其应力的分布及变化规律,并通过力学模型进行了残余应力的数值计算。结果表明：由陶瓷层与粘结层之间的热失配而导致TGO中产生残余压应力,其最大值范围为1.9557-1.9603 GPa;残余压应力在高温氧化初始阶段逐渐减小,至15 h达到最小值,随之逐渐增大后趋于稳定;在恒温阶段,θ-Al2O3转变为α-Al2O3所引起的体积收缩是TGO中残余应力减小并趋于稳定的直接原因。
基金Funded by the Fundamental Research Funds for the Central Universities(51271014)
文摘The residual stress distribution was studied by an analytical model, due to shot peening on the welding carbon steel surface layer. The initial welding residual stresses before shot peening were taken into consideration in this analytical model. The Hertzian elastic contact theory was used to get the elastic compression stress state after impact on the surface layer. The initial welding stress field and the shot peening stress field would superpose and the welding surface layer would yield based on the elastic-plastic evaluation, then the residual stress after shot peening can be achieved. The influence of initial welding residual stress on the stress distribution after shot peening was analyzed and discussed. A series of experiments were carried out and the residual stress on the welding surface was determined by X-ray diffractometer before and after shot peening. The calculation results of the analytical model are consistent with the experimental results. The critical shot velocities when welding surface layer yielded and reverse yielded were calculated. While the welded joint surface material reversely yielded, the maximum compressive residual stress would not obviously increase with the increase of shot velocity, the thickness of the compressive stress layer would be increased. Welding residual tensile stress can enlarge the thickness of the compressive stress layer at the same shot velocity when reverse yield appeared.
基金supported by the National Natural Science Foundation of China(Grant No.61334003)the Kunshan Innovation Institute of Xidian University
文摘We present an accurate through silicon via(TSV) thermal mechanical stress analytical model which is verified by using finite element method(FEM). The results show only a very small error. By using the proposed analytical model, we also study the impacts of the TSV radius size, the thickness, the material of Cu diffusion barrier, and liner on the stress. It is found that the liner can absorb the stress effectively induced by coefficient of thermal expansion mismatch. The stress decreases with the increase of liner thickness. Benzocyclobutene(BCB) as a liner material is better than Si O2. However,the Cu diffusion barrier has little effect on the stress. The stress with a smaller TSV has a smaller value. Based on the analytical model, we explore and validate the linear superposition principle of stress tensors and demonstrate the accuracy of this method against detailed FEM simulations. The analytic solutions of stress of two TSVs and three TSVs have high precision against the finite element result.
基金supported by the POSCO Research Project(2015Y011)from POSCO Engineering Solution Centerthe Korea Institute for Advancement of Technology(KIAT)grant funded by the Korea Government Ministry of Trade Industry and Energy(MOTIE).(2015 Establishment of GEM,No.H2001-13-1001)
文摘In a strip winding process,the sleeve is a hollow cylinder that is mounted between a strip coil and a mandrel to maintain uniform coil shape when the strip coil is very thin,but its deformation behavior has not been investigated before.Thus,a finite element(FE)model was presented to calculate the stress distribution in a sleeve and strip coil when 1-3mm-thick stainless steel was wound around the sleeve.The FE model was developed by extending aprevious model by adding a sleeve between the mandrel and strip,and by modifying the boundary and interaction conditions.The strip winding process was divided into an initial process and a steady-state process.During the initial process,the minimum and maximum pressure required on the belt wrapper to maintain coil shape by self-friction of the strip was calculated by the FE model when the belt wrapper is ejected at the end of the initial process.After the initial process,an analytical model of the steady-state process was established to calculate the stress distribution and was compared with the FE model to validate it.The suggested analytical model took 11 sto give the same stress distribution that the FE model took 30 dto produce.
