The influence of rock dust size（10-30 μm） and mass fraction（5%-15%） on density, hardness and dry sliding wear behavior of Al 6061/rock dust composite processed through stir casting was investigated. Wear behavior...The influence of rock dust size（10-30 μm） and mass fraction（5%-15%） on density, hardness and dry sliding wear behavior of Al 6061/rock dust composite processed through stir casting was investigated. Wear behavior of the developed composite was characterized at different loads, sliding velocities and distances using pin-on-disc setup. The experiments were conducted based on Taguchi＇s L27 orthogonal array and the influence of process parameters on wear rate was studied using ANOVA. The experimental results reveal that the applied load and reinforcement size are the major parameters influencing the specific wear rate for all samples, followed by mass fraction of reinforcement, sliding velocity and sliding distance at the level of 47.61%, 28.57%, 19.04%, 9.52% and 4.76%, respectively. The developed regression equation was tested for its accuracy and made evident that it can be used for predicting the wear rate with minimal error. With the help of SEM images, the worn surfaces of the novel composite were studied and the analysis proves that the wear resistance of aluminium alloys can be well improved with the addition of rock dust as reinforcement.展开更多
Friction stir processing （FSP） was used to incorporate SiC particles into the matrix of A356 Al alloy to form composite material. Constant tool rotation speed of 1800 r/min and travel speed of 127 mm/min were used i...Friction stir processing （FSP） was used to incorporate SiC particles into the matrix of A356 Al alloy to form composite material. Constant tool rotation speed of 1800 r/min and travel speed of 127 mm/min were used in this study. The base metal （BM） shows the hypoeutectic Al-Si dendrite structure. The microstructure of the stir zone （SZ） is very different from that of the BM. The eutectic Si and SiC particles are dispersed homogeneously in primary Al solid solution. The thermo-mechanically affected zone （TMAZ）, where the original microstructure is greatly deformed, is characterized by dispersed eutectic Si and SiC particles aligned along the rotational direction of the tool. The hardness of the SZ shows higher value than that of the BM because some defects are remarkably reduced and the eutectic Si and SiC particles are dispersed over the SZ.展开更多
文摘The influence of rock dust size（10-30 μm） and mass fraction（5%-15%） on density, hardness and dry sliding wear behavior of Al 6061/rock dust composite processed through stir casting was investigated. Wear behavior of the developed composite was characterized at different loads, sliding velocities and distances using pin-on-disc setup. The experiments were conducted based on Taguchi＇s L27 orthogonal array and the influence of process parameters on wear rate was studied using ANOVA. The experimental results reveal that the applied load and reinforcement size are the major parameters influencing the specific wear rate for all samples, followed by mass fraction of reinforcement, sliding velocity and sliding distance at the level of 47.61%, 28.57%, 19.04%, 9.52% and 4.76%, respectively. The developed regression equation was tested for its accuracy and made evident that it can be used for predicting the wear rate with minimal error. With the help of SEM images, the worn surfaces of the novel composite were studied and the analysis proves that the wear resistance of aluminium alloys can be well improved with the addition of rock dust as reinforcement.
基金supported by a grant from the Fundamental R & D Program (No.10038688) for Core Technology of Materials funded by the Ministry of Knowledge Economy, Republic of Korea
文摘Friction stir processing （FSP） was used to incorporate SiC particles into the matrix of A356 Al alloy to form composite material. Constant tool rotation speed of 1800 r/min and travel speed of 127 mm/min were used in this study. The base metal （BM） shows the hypoeutectic Al-Si dendrite structure. The microstructure of the stir zone （SZ） is very different from that of the BM. The eutectic Si and SiC particles are dispersed homogeneously in primary Al solid solution. The thermo-mechanically affected zone （TMAZ）, where the original microstructure is greatly deformed, is characterized by dispersed eutectic Si and SiC particles aligned along the rotational direction of the tool. The hardness of the SZ shows higher value than that of the BM because some defects are remarkably reduced and the eutectic Si and SiC particles are dispersed over the SZ.
