The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow inst...The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.展开更多
Existing curve fitting algorithms of NC machining path mainly focus on the control of fitting error,but ignore the problem that the original discrete cutter position points are not enough in the high curvature area of...Existing curve fitting algorithms of NC machining path mainly focus on the control of fitting error,but ignore the problem that the original discrete cutter position points are not enough in the high curvature area of the tool path.It may cause a sudden change in the drive force of the feed axis,resulting in a large fluctuation in the feed speed.This paper proposes a new non-uniform rational B-spline(NURBS)curve fitting optimization method based on curvature smoothing preset point constraints.First,the short line segments generated by the CAM software are optimally divided into different segment regions,and then the curvature of the short line segments in each region is adjusted to make it smoother.Secondly,a set of characteristic points reflecting the change of the curvature of the fitted curve is constructed as the control apex of the fitted curve,and the curve is fitted using the NURBS curve fitting optimization method based on the curvature smoothing preset point constraint.Finally,the curve fitting error and curve volatility are analyzed with an example,which verifies that the method can significantly improve the curvature smoothness of the high-curvature tool path,reduce the fitting error,and improve the feed speed.展开更多
基金Project(2011ZX04014-051)supported by the Key Scientific and Technical Project of ChinaProjects(51375306,50905110)supported by the National Natural Science Foundation of China
文摘The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.
基金the Open Foundation Project of Jiangsu Key Laboratory of Precision and Micro-manufacturing Technology Open Fund Project.
文摘Existing curve fitting algorithms of NC machining path mainly focus on the control of fitting error,but ignore the problem that the original discrete cutter position points are not enough in the high curvature area of the tool path.It may cause a sudden change in the drive force of the feed axis,resulting in a large fluctuation in the feed speed.This paper proposes a new non-uniform rational B-spline(NURBS)curve fitting optimization method based on curvature smoothing preset point constraints.First,the short line segments generated by the CAM software are optimally divided into different segment regions,and then the curvature of the short line segments in each region is adjusted to make it smoother.Secondly,a set of characteristic points reflecting the change of the curvature of the fitted curve is constructed as the control apex of the fitted curve,and the curve is fitted using the NURBS curve fitting optimization method based on the curvature smoothing preset point constraint.Finally,the curve fitting error and curve volatility are analyzed with an example,which verifies that the method can significantly improve the curvature smoothness of the high-curvature tool path,reduce the fitting error,and improve the feed speed.
