Three-layer composite ingot of 4045/3004/4045 aluminum alloys was prepared by direct-chill semi-continuous casting process,the temperature field distribution near the composite interface,macro-morphology,microstructur...Three-layer composite ingot of 4045/3004/4045 aluminum alloys was prepared by direct-chill semi-continuous casting process,the temperature field distribution near the composite interface,macro-morphology,microstructure and composition distribution of the composite interface were investigated.The results show that semi-solid layer with a certain thickness forms near the interface due to the effect of cooling plate,which ensures successful implementation of casting the composite ingot.Two different aluminum alloys are well bonded metallurgically.The mechanical properties of composite interface were measured,the tensile and shearing strengths of composite interface are 105 and 88 MPa,respectively,which proves that the composite interface is a kind of metallurgical bonding.展开更多
QCr0.8 was electron-beam welded to TC4 and the effect of the intermetallic layer （IMC-layer） on the mechanical properties of the joint was investigated. The IMC-layers are joint weaknesses at the Cu fusion line in c...QCr0.8 was electron-beam welded to TC4 and the effect of the intermetallic layer （IMC-layer） on the mechanical properties of the joint was investigated. The IMC-layers are joint weaknesses at the Cu fusion line in centered welding and at the Ti fusion line when the beam is deviated towards Cu. A new method referred to as electron-beam superposition welding was presented, and the optimal welding sequence was considered. The IMC-layer produced by centered welding was fragmented and remelted during Cu-side non-centered welding, giving a finely structured compound layer and improved mechanical properties of the joint. The tensile strength of joint is 276.0 MPa, 76.7% that of the base metal.展开更多
Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical prope...Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical properties of the joints was investigated. Localized melt of the substrates occurred in the joints. γ-Ni0.35Al0.30Ti0.35, NiA l3 and Ni2Al3 reaction layers formed adjacent to the substrates. Joint flaws, such as pores and cracks, made the joint density decrease and worked as the fracture source, which led to the sharp decline of joint strength. Additive Ti-Al increased joint density and strengthened the interlayer adhesion to Cf/Al. The joint flaws could be controlled by changing the Ti-Al content. When the Ti-Al content was 0.1, the joint was free of cracks with high density and reached the maximum shear strength of 24.12 MPa.展开更多
To study the effect of annealing temperature on the joints between magnesium and aluminum alloys, and improve the properties of bonding layers, composite plates of magnesium alloy（AZ31 B） and aluminum alloy（6061） ...To study the effect of annealing temperature on the joints between magnesium and aluminum alloys, and improve the properties of bonding layers, composite plates of magnesium alloy（AZ31 B） and aluminum alloy（6061） were welded using the vacuum diffusion bonding method. The composite specimens were continuously annealed in an electrical furnace under the protection of argon gas. The microstructures were then observed using scanning electron microscopy. X-ray diffractometry was used to investigate the residual stresses in the specimens. The elemental distribution was analyzed with an electron probe micro analyzer. The tensile strength and hardness were also measured. Results show that the diffusion layers become wide as the heat treatment temperature increases, and the residual stress of the specimen is at a minimum and tensile strength is the largest when being annealed at 250 ℃. Therefore, 250 ℃ is the most appropriate annealing temperature.展开更多
A superhydrophobic Zn−Fe alloy coating was prepared on the surface of a reactive magnesium alloy using a simple,low-cost,eco-friendly method.Firstly,the Zn−Fe coating was obtained in a neutral glycerol Zn−Fe plating s...A superhydrophobic Zn−Fe alloy coating was prepared on the surface of a reactive magnesium alloy using a simple,low-cost,eco-friendly method.Firstly,the Zn−Fe coating was obtained in a neutral glycerol Zn−Fe plating solution,which is green,compositionally stable,and non-corrosive to the equipment.And then the superhydrophobic surface with a flower-like microstructure was obtained by grafting myristic acid onto the Zn−Fe coating via a chelation reaction.The water contact angle was>150°and the rolling angle was 3°−4°.The corrosion rate of the two groups of superhydrophobic magnesium alloy samples with electrodeposition time of 30 and 50 min,respectively,was reduced by about 87%compared to that of the bare magnesium alloy.The prepared superhydrophobic coatings exhibit high performance in self-cleaning,abrasion resistance,and corrosion resistance.展开更多
6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of ...6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.展开更多
The microstructure and mechanical properties of multi-layer multi-pass TIG welded joints of Al-Zn-Mg alloy plates were studied.The phase constituent and microstructure of different regions of the welded joints were ch...The microstructure and mechanical properties of multi-layer multi-pass TIG welded joints of Al-Zn-Mg alloy plates were studied.The phase constituent and microstructure of different regions of the welded joints were characterized by scanning electron microscopy(SEM),X-ray diffraction(XRD),transmission electron microscopy(TEM)and energy disperse spectrum(EDS),while the mechanical properties were evaluated according to the impact test.A dispersively distributed spherical and needle-likeη(MgZn2)phase was obtained in the welding seam.The phase composition of the heat-affected zone(HAZ)wasα(Al)+η(MgZn2)+Al6Mn,and there were a large number of dispersively precipitated nanoscale particles.The welded joint zone had the highest impact toughness as compared with the other parts of the joint.The MgZn2 phase in the weld zone contributed to the improved toughness of the joint.Al2 MgCu phase in HAZ was proven to act as a crack source during fracture.展开更多
Joining in the semisolid state is considered a possible method to join alloys to each other. The mechanisms taking part in semisolid stir welding of AZ91 alloys were investigated. Two 7.5 mm-thick AZ91 pieces and a 2 ...Joining in the semisolid state is considered a possible method to join alloys to each other. The mechanisms taking part in semisolid stir welding of AZ91 alloys were investigated. Two 7.5 mm-thick AZ91 pieces and a 2 ram-thick Mg-25%Zn interlayer piece were placed in a heating plate. After holding for 3 min at a desired temperature, the weld seam was stirred by a rotational tool. The heating plate was travelled on a trolley at a constant speed of 4.6 cm/min. In addition, one sample was welded without interlayer. Evolution of welding as a function of stirring rate, tool shape and temperature was studied throughout this welding process with scanning electron and optical microscopes. Interlayer decreases the joining temperature and assists to investigate the possible semisolid stir welding mechanisms. Increasing temperature and stirring rate, and using round stirrer instead of grooved stirrer increase the stir zone width. The results show that some possible mechanisms are helpful to achieve a proper metallurgical bonding in the welding process, such as oxide layer disruption, liquid phase blending, globule joining, and liquid penetration to the base metal, merging a group of globule into stir zone from the base metal.展开更多
Three-layer6009/7050/6009aluminum alloy clad slab was fabricated by an innovative direct-chill casting process.To study the response of the clad slab to plastic deformation and heat treatments,homogenization annealing...Three-layer6009/7050/6009aluminum alloy clad slab was fabricated by an innovative direct-chill casting process.To study the response of the clad slab to plastic deformation and heat treatments,homogenization annealing,hot rolling,solution and aging were successively performed on the as-cast6009/7050/6009clad samples.The results revealed that excellent metallurgical bonding between7050alloy layer and6009alloy layer was achieved under optimal parameters.The clad ratio obviously decreased when the annealed sample was rolled to55%hot reduction level,and then changed slightly with further rolling.Furthermore,the content of rodlike Zn-rich phases increased significantly in7050alloy layer in the homogenized clad samples after rolling at55%,65%and75%hot reduction levels,and the higher level of hot reduction resulted in narrower diffusion layer.Subsequent solution and aging significantly improved the hardness in7050alloy layer,interfaces and6009alloy layers of the rolled samples except for the thin side for the75%hot reduction sample.展开更多
The method of coupled mode is introduced for investigation of bi-static distant bottom reverberation of impulsive source in shallow water, which will not contradict with principle of reciprocity in all cases. And the ...The method of coupled mode is introduced for investigation of bi-static distant bottom reverberation of impulsive source in shallow water, which will not contradict with principle of reciprocity in all cases. And the method of multi-pole for directional source is also introduced. It shows that in case of layered medium, intensity of bi-static bottom reverberation will decease according to the cubic power of receiving time t, and the transverse spatial correlation of bottom reverberation is a little greater than longitudinal correlation for equal separation of receivers, and both vary in form with the receiving time.展开更多
In this study, in order to determine the very early load transfer behavior in the bolted joint connection, experimental dynamic analysis of different laminated glass beams including two surface cracks is considered. F...In this study, in order to determine the very early load transfer behavior in the bolted joint connection, experimental dynamic analysis of different laminated glass beams including two surface cracks is considered. For this purpose, both three different plastic interlayers （i.e., three types of polyvinyl butyral--PVB） and three different glass-lamina thicknesses are taken into account. Effects of the plastic interlayer, thickness of the glass-lamina, number of surface cracks and their locations on the vibration characteristics/structural performances are examined experimentally. Vibration tests are performed to present free vibration characteristics of the laminated glass beams under clamped-free boundary conditions. Experimental dynamic analysis consists of six parts： （I） vibration analysis with no-crack and no-hole with a bolted joint; （I1） vibration analysis with a surface crack and no-hole with a bolted joint; （III） vibration analysis with two surface cracks and no-hole with a bolted joint; （IV） vibration analysis with no-crack and a hole with a bolted joint; （V） vibration analysis with a surface crack and a hole with a bolted joint; （VI） vibration analysis with two surface cracks and a hole with a bolted joint. For these experimental steps, an impact hammer with a force transducer is used to excite the uncracked or cracked composite beams through the selected points. After the excitation, the responses are obtained by an accelerometer. The vibration measurements are completed using a microprocessor-based data acquisition system and nCode GlyphWorks software. Results are given in tabular and graphical forms.展开更多
A direct numerical simulation of a turbulent mixing layer with the Reynolds number 500 and the convective Mach number 0.6 is performed and the results obtained are used to study the turbulent flow field and its genera...A direct numerical simulation of a turbulent mixing layer with the Reynolds number 500 and the convective Mach number 0.6 is performed and the results obtained are used to study the turbulent flow field and its generated noise.In the present simulation,the numerical techniques of absorbing buffer zones,artificial convection velocity and spatial filtering are used to achieve nonreflecting boundary conditions.The self-similarity is used to validate the present numerical simulations.The large-scale coherent structures are plotted together with the acoustic waves,which demonstrates the directivity of acoustic waves.The Lighthill's source and space-time correlations are further investigated.The main contributions to mixing noise are identified in terms of large-scale coherent structures,Lighthill's source and space-time correlations.展开更多
基金Project (2005CB623707) supported by the National Basic Research Program of China
文摘Three-layer composite ingot of 4045/3004/4045 aluminum alloys was prepared by direct-chill semi-continuous casting process,the temperature field distribution near the composite interface,macro-morphology,microstructure and composition distribution of the composite interface were investigated.The results show that semi-solid layer with a certain thickness forms near the interface due to the effect of cooling plate,which ensures successful implementation of casting the composite ingot.Two different aluminum alloys are well bonded metallurgically.The mechanical properties of composite interface were measured,the tensile and shearing strengths of composite interface are 105 and 88 MPa,respectively,which proves that the composite interface is a kind of metallurgical bonding.
基金Project (2010CB731704) supported by the National Basic Research Program of China
文摘QCr0.8 was electron-beam welded to TC4 and the effect of the intermetallic layer （IMC-layer） on the mechanical properties of the joint was investigated. The IMC-layers are joint weaknesses at the Cu fusion line in centered welding and at the Ti fusion line when the beam is deviated towards Cu. A new method referred to as electron-beam superposition welding was presented, and the optimal welding sequence was considered. The IMC-layer produced by centered welding was fragmented and remelted during Cu-side non-centered welding, giving a finely structured compound layer and improved mechanical properties of the joint. The tensile strength of joint is 276.0 MPa, 76.7% that of the base metal.
基金Project(51075101)supported by the National Natural Science Foundation of China
文摘Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical properties of the joints was investigated. Localized melt of the substrates occurred in the joints. γ-Ni0.35Al0.30Ti0.35, NiA l3 and Ni2Al3 reaction layers formed adjacent to the substrates. Joint flaws, such as pores and cracks, made the joint density decrease and worked as the fracture source, which led to the sharp decline of joint strength. Additive Ti-Al increased joint density and strengthened the interlayer adhesion to Cf/Al. The joint flaws could be controlled by changing the Ti-Al content. When the Ti-Al content was 0.1, the joint was free of cracks with high density and reached the maximum shear strength of 24.12 MPa.
基金partially supported by the grant subsidy of the "Nano Project" for Private Universities: 2011-2014 from MEXT, Japansupported by the "Advanced Science Research Laboratory" in Saitama Institute of Technology, Japan
文摘To study the effect of annealing temperature on the joints between magnesium and aluminum alloys, and improve the properties of bonding layers, composite plates of magnesium alloy（AZ31 B） and aluminum alloy（6061） were welded using the vacuum diffusion bonding method. The composite specimens were continuously annealed in an electrical furnace under the protection of argon gas. The microstructures were then observed using scanning electron microscopy. X-ray diffractometry was used to investigate the residual stresses in the specimens. The elemental distribution was analyzed with an electron probe micro analyzer. The tensile strength and hardness were also measured. Results show that the diffusion layers become wide as the heat treatment temperature increases, and the residual stress of the specimen is at a minimum and tensile strength is the largest when being annealed at 250 ℃. Therefore, 250 ℃ is the most appropriate annealing temperature.
基金supports from the National Natural Science Foundation of China(No.22178242).
文摘A superhydrophobic Zn−Fe alloy coating was prepared on the surface of a reactive magnesium alloy using a simple,low-cost,eco-friendly method.Firstly,the Zn−Fe coating was obtained in a neutral glycerol Zn−Fe plating solution,which is green,compositionally stable,and non-corrosive to the equipment.And then the superhydrophobic surface with a flower-like microstructure was obtained by grafting myristic acid onto the Zn−Fe coating via a chelation reaction.The water contact angle was>150°and the rolling angle was 3°−4°.The corrosion rate of the two groups of superhydrophobic magnesium alloy samples with electrodeposition time of 30 and 50 min,respectively,was reduced by about 87%compared to that of the bare magnesium alloy.The prepared superhydrophobic coatings exhibit high performance in self-cleaning,abrasion resistance,and corrosion resistance.
基金Project (51375070) supported by the National Natural Science Foundation of China
文摘6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.
基金Project(ZR2016EEQ03) supported by the Shandong Province Natural Science Foundation,ChinaProject(2018M641822) supported by the China Postdoctoral Science Foundation-General ProgramProject(HIT.NSRIF.201703) supported by the Natural Scientific Research Innovation Foundation in HIT,China
文摘The microstructure and mechanical properties of multi-layer multi-pass TIG welded joints of Al-Zn-Mg alloy plates were studied.The phase constituent and microstructure of different regions of the welded joints were characterized by scanning electron microscopy(SEM),X-ray diffraction(XRD),transmission electron microscopy(TEM)and energy disperse spectrum(EDS),while the mechanical properties were evaluated according to the impact test.A dispersively distributed spherical and needle-likeη(MgZn2)phase was obtained in the welding seam.The phase composition of the heat-affected zone(HAZ)wasα(Al)+η(MgZn2)+Al6Mn,and there were a large number of dispersively precipitated nanoscale particles.The welded joint zone had the highest impact toughness as compared with the other parts of the joint.The MgZn2 phase in the weld zone contributed to the improved toughness of the joint.Al2 MgCu phase in HAZ was proven to act as a crack source during fracture.
文摘Joining in the semisolid state is considered a possible method to join alloys to each other. The mechanisms taking part in semisolid stir welding of AZ91 alloys were investigated. Two 7.5 mm-thick AZ91 pieces and a 2 ram-thick Mg-25%Zn interlayer piece were placed in a heating plate. After holding for 3 min at a desired temperature, the weld seam was stirred by a rotational tool. The heating plate was travelled on a trolley at a constant speed of 4.6 cm/min. In addition, one sample was welded without interlayer. Evolution of welding as a function of stirring rate, tool shape and temperature was studied throughout this welding process with scanning electron and optical microscopes. Interlayer decreases the joining temperature and assists to investigate the possible semisolid stir welding mechanisms. Increasing temperature and stirring rate, and using round stirrer instead of grooved stirrer increase the stir zone width. The results show that some possible mechanisms are helpful to achieve a proper metallurgical bonding in the welding process, such as oxide layer disruption, liquid phase blending, globule joining, and liquid penetration to the base metal, merging a group of globule into stir zone from the base metal.
基金Projects(51375070,51574058) supported by the National Natural Science Foundation of China
文摘Three-layer6009/7050/6009aluminum alloy clad slab was fabricated by an innovative direct-chill casting process.To study the response of the clad slab to plastic deformation and heat treatments,homogenization annealing,hot rolling,solution and aging were successively performed on the as-cast6009/7050/6009clad samples.The results revealed that excellent metallurgical bonding between7050alloy layer and6009alloy layer was achieved under optimal parameters.The clad ratio obviously decreased when the annealed sample was rolled to55%hot reduction level,and then changed slightly with further rolling.Furthermore,the content of rodlike Zn-rich phases increased significantly in7050alloy layer in the homogenized clad samples after rolling at55%,65%and75%hot reduction levels,and the higher level of hot reduction resulted in narrower diffusion layer.Subsequent solution and aging significantly improved the hardness in7050alloy layer,interfaces and6009alloy layers of the rolled samples except for the thin side for the75%hot reduction sample.
文摘The method of coupled mode is introduced for investigation of bi-static distant bottom reverberation of impulsive source in shallow water, which will not contradict with principle of reciprocity in all cases. And the method of multi-pole for directional source is also introduced. It shows that in case of layered medium, intensity of bi-static bottom reverberation will decease according to the cubic power of receiving time t, and the transverse spatial correlation of bottom reverberation is a little greater than longitudinal correlation for equal separation of receivers, and both vary in form with the receiving time.
文摘In this study, in order to determine the very early load transfer behavior in the bolted joint connection, experimental dynamic analysis of different laminated glass beams including two surface cracks is considered. For this purpose, both three different plastic interlayers （i.e., three types of polyvinyl butyral--PVB） and three different glass-lamina thicknesses are taken into account. Effects of the plastic interlayer, thickness of the glass-lamina, number of surface cracks and their locations on the vibration characteristics/structural performances are examined experimentally. Vibration tests are performed to present free vibration characteristics of the laminated glass beams under clamped-free boundary conditions. Experimental dynamic analysis consists of six parts： （I） vibration analysis with no-crack and no-hole with a bolted joint; （I1） vibration analysis with a surface crack and no-hole with a bolted joint; （III） vibration analysis with two surface cracks and no-hole with a bolted joint; （IV） vibration analysis with no-crack and a hole with a bolted joint; （V） vibration analysis with a surface crack and a hole with a bolted joint; （VI） vibration analysis with two surface cracks and a hole with a bolted joint. For these experimental steps, an impact hammer with a force transducer is used to excite the uncracked or cracked composite beams through the selected points. After the excitation, the responses are obtained by an accelerometer. The vibration measurements are completed using a microprocessor-based data acquisition system and nCode GlyphWorks software. Results are given in tabular and graphical forms.
基金supported by the National Natural Science Foundation of China (Grant Nos. 11232011 and 11021262)the National Basic Research Program of China (Grant No. 2013CB834100)(Nonlinear science)
文摘A direct numerical simulation of a turbulent mixing layer with the Reynolds number 500 and the convective Mach number 0.6 is performed and the results obtained are used to study the turbulent flow field and its generated noise.In the present simulation,the numerical techniques of absorbing buffer zones,artificial convection velocity and spatial filtering are used to achieve nonreflecting boundary conditions.The self-similarity is used to validate the present numerical simulations.The large-scale coherent structures are plotted together with the acoustic waves,which demonstrates the directivity of acoustic waves.The Lighthill's source and space-time correlations are further investigated.The main contributions to mixing noise are identified in terms of large-scale coherent structures,Lighthill's source and space-time correlations.
