The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the ge...The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the genetic algorithm (GA) is investigated. Its calculation speed is faster than that of traditional optimization methods, and it is suitable for the machining parameter optimization in the automatic manufacturing system. Based on the theoretical studies, a system of machining parameter management and optimization is developed. The system can improve productivity of the high-speed machining centers.展开更多
Iron and steel industry is an important sector of Iran's economy.Choghart iron ore mine is an important iron ore producer of Iran steel industry.Phosphorous contained in the iron ore concentrates of Choghart mine ...Iron and steel industry is an important sector of Iran's economy.Choghart iron ore mine is an important iron ore producer of Iran steel industry.Phosphorous contained in the iron ore concentrates of Choghart mine has a detrimental effect on the steel making process,whereby this causes cracks to form in the refractory lining of blast furnaces.In the past,about 1.43 Mt of low-grade and 4.53 Mt of high-phosphorous materials had been transported to low grade and high phosphorous stockpiles,respectively,for future beneficiation.As a result of the progressive depletion of high-grade ore and establishment of beneficiation plant in Choghart,exploitation of these two stockpiles in this mine became an important issue.In this work,a linear goal programming(GP) model was developed in order to determine the optimum iron ore blend in terms of quality from low grade and high phosphorous stockpiles of Choghart mine.The model was solved by the SOLVER V.9 program.Results show that feeding with acceptable quality(w(Fe)≥50% and w(P)≤1.2%,mass fraction) materials can be blended from stockpiles that satisfy the needs of the Choghart processing line.展开更多
The model of heat source(MHS) which reflects the thermal interaction between materials and laser during processing determines the accuracy of simulation results. To acquire desirable simulations results, although vari...The model of heat source(MHS) which reflects the thermal interaction between materials and laser during processing determines the accuracy of simulation results. To acquire desirable simulations results, although various modifications of heat sources in the aspect of absorption process of laser by materials have been purposed, the distribution of laser power density(DLPD) in MHS is still modeled theoretically. However, in the actual situations of laser processing, the DLPD is definitely different from the ideal models. So, it is indispensable to build MHS using actual DLPD to improve the accuracy of simulation results. Besides, an automatic modeling method will be benefit to simplify the tedious pre-processing of simulations. This paper presents a modeling method and corresponding algorithm to model heat source using measured DLPD. This algorithm automatically processes original data to get modeling parameters and provides a step MHS combining with absorption models. Simulations and experiments of heat transfer in steel plates irradiated by laser prove the mothed and the step MHS. Moreover, the investigations of laser induced thermal-crack propagation in glass highlight the signification of modeling heat source based on actual DLPD and demonstrate the enormous application of this method in the simulation of laser processing.展开更多
The Coefficient of Variation(CV)of hectometer yarn's weight is one of the guidelines to evaluate its intrinsic quality.In the spinning manufacturing,the control of cotton yarn's weight unevenness is accomplish...The Coefficient of Variation(CV)of hectometer yarn's weight is one of the guidelines to evaluate its intrinsic quality.In the spinning manufacturing,the control of cotton yarn's weight unevenness is accomplished mainly in terms of a spot-check on semi-product and a succedent adjust in process parameters during spinning based on technicians' experience.However,it is theoretically believed among manufacturers that with fixed technical levels and parameters in the spinning process,the quality parameters of assorted cotton have a certain influence on the CV.In order to find out a rule of the influence that assorted cotton has on the CV,a GM(1,N)model,correlated raw cotton's quality parameter with the CV,has firstly been developed according to the modeling theory of grey system,and then been applied in the designing step to predict the CV.It has been approved by practical modeling and validation that the model could fit preferably an accrual CV value,and provide a method of quantitative predicting analysis for textile manufacturers to design cotton yarn's quality.展开更多
In the optimization of the process of steel valve plate grinding, it is necessary to take into consideration different processing parameters. This paper is going to describe the production of a steel valve plate with ...In the optimization of the process of steel valve plate grinding, it is necessary to take into consideration different processing parameters. This paper is going to describe the production of a steel valve plate with the focus on flat-grinding. It is also going to present the method of choosing grinding wheels and parameters, as well as their impact on the processing quality parameters （roughness, surface flatness and seat width）. The optimization of the grinding process ensures acceptable quality of the final product applying the smallest possible changes in parameters at non-uniform quality levels of the tools. Here we have to make sure that the machining process is acceptable in terms of processing cost as weIl. We are going to use the G-factor as the efficiency indicator for different tools.展开更多
文摘The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the genetic algorithm (GA) is investigated. Its calculation speed is faster than that of traditional optimization methods, and it is suitable for the machining parameter optimization in the automatic manufacturing system. Based on the theoretical studies, a system of machining parameter management and optimization is developed. The system can improve productivity of the high-speed machining centers.
文摘Iron and steel industry is an important sector of Iran's economy.Choghart iron ore mine is an important iron ore producer of Iran steel industry.Phosphorous contained in the iron ore concentrates of Choghart mine has a detrimental effect on the steel making process,whereby this causes cracks to form in the refractory lining of blast furnaces.In the past,about 1.43 Mt of low-grade and 4.53 Mt of high-phosphorous materials had been transported to low grade and high phosphorous stockpiles,respectively,for future beneficiation.As a result of the progressive depletion of high-grade ore and establishment of beneficiation plant in Choghart,exploitation of these two stockpiles in this mine became an important issue.In this work,a linear goal programming(GP) model was developed in order to determine the optimum iron ore blend in terms of quality from low grade and high phosphorous stockpiles of Choghart mine.The model was solved by the SOLVER V.9 program.Results show that feeding with acceptable quality(w(Fe)≥50% and w(P)≤1.2%,mass fraction) materials can be blended from stockpiles that satisfy the needs of the Choghart processing line.
基金Project(2021YFF0500200) supported by the National Key R&D Program of ChinaProject(52105437) supported by the National Natural Science Foundation of China+1 种基金Project(202006120184) supported by the Heilongjiang Provincial Postdoctoral Science Foundation,ChinaProject(LBH-Z20054) supported by the China Scholarship Council。
文摘The model of heat source(MHS) which reflects the thermal interaction between materials and laser during processing determines the accuracy of simulation results. To acquire desirable simulations results, although various modifications of heat sources in the aspect of absorption process of laser by materials have been purposed, the distribution of laser power density(DLPD) in MHS is still modeled theoretically. However, in the actual situations of laser processing, the DLPD is definitely different from the ideal models. So, it is indispensable to build MHS using actual DLPD to improve the accuracy of simulation results. Besides, an automatic modeling method will be benefit to simplify the tedious pre-processing of simulations. This paper presents a modeling method and corresponding algorithm to model heat source using measured DLPD. This algorithm automatically processes original data to get modeling parameters and provides a step MHS combining with absorption models. Simulations and experiments of heat transfer in steel plates irradiated by laser prove the mothed and the step MHS. Moreover, the investigations of laser induced thermal-crack propagation in glass highlight the signification of modeling heat source based on actual DLPD and demonstrate the enormous application of this method in the simulation of laser processing.
基金Hunan Provincial Basic Science Foundation of China(No.2007FJ3046)Key Scientific Research Fundof Hunan Provincial Education Department,China(No.07A048)
文摘The Coefficient of Variation(CV)of hectometer yarn's weight is one of the guidelines to evaluate its intrinsic quality.In the spinning manufacturing,the control of cotton yarn's weight unevenness is accomplished mainly in terms of a spot-check on semi-product and a succedent adjust in process parameters during spinning based on technicians' experience.However,it is theoretically believed among manufacturers that with fixed technical levels and parameters in the spinning process,the quality parameters of assorted cotton have a certain influence on the CV.In order to find out a rule of the influence that assorted cotton has on the CV,a GM(1,N)model,correlated raw cotton's quality parameter with the CV,has firstly been developed according to the modeling theory of grey system,and then been applied in the designing step to predict the CV.It has been approved by practical modeling and validation that the model could fit preferably an accrual CV value,and provide a method of quantitative predicting analysis for textile manufacturers to design cotton yarn's quality.
文摘In the optimization of the process of steel valve plate grinding, it is necessary to take into consideration different processing parameters. This paper is going to describe the production of a steel valve plate with the focus on flat-grinding. It is also going to present the method of choosing grinding wheels and parameters, as well as their impact on the processing quality parameters （roughness, surface flatness and seat width）. The optimization of the grinding process ensures acceptable quality of the final product applying the smallest possible changes in parameters at non-uniform quality levels of the tools. Here we have to make sure that the machining process is acceptable in terms of processing cost as weIl. We are going to use the G-factor as the efficiency indicator for different tools.
