Aim To ivestigate the influence on the cylinder head's stress distribution and value caused by its structure's changes.Methods Three types of cylinder heads of high power diesel engines were analysed with fini...Aim To ivestigate the influence on the cylinder head's stress distribution and value caused by its structure's changes.Methods Three types of cylinder heads of high power diesel engines were analysed with finite element method using I-DEAS Master series software.The actual condition of the cylinder head was simulated with different kinds of elements.Tempera- ture method was used to exert the predeformation of the bolts to the finite element model,so the pretightening force was discribed accurately Results Stress distribution regularities of the cylinder head under different working conditions were taken On the basis,the analysing results ofthreeof design schemes were compared and the optimum structure was taken Conclusion Transition condition between the head plate and the standing board ,shape of the head plate and the jobbing sheet,etc will affect the cylinder head's bearing condition展开更多
The intake swirl in the cylinder was induced by a swirler which was fixed in one of two intake ports. In order to understand the characteristics of the intake swirl, a transparent water analog was designed which simul...The intake swirl in the cylinder was induced by a swirler which was fixed in one of two intake ports. In order to understand the characteristics of the intake swirl, a transparent water analog was designed which simulated 150 type single cylinder engine. At the same time, the particle image velocimetry was used to measure the flow fields induced by various swirlers in the analog. After measurement, a new method was presented to evaluate the intensity of the intake swirl. Then, when the measured sections, the lifts of valve and the swirlers were different, the calculated results of the flow field were compared.展开更多
Aim To study the diesel engine management spstem (DEMS). The DEMS can consider many engine parameters and so it can acquire the optimum system performance. Methods On the basis of analyzing the characteristics of die...Aim To study the diesel engine management spstem (DEMS). The DEMS can consider many engine parameters and so it can acquire the optimum system performance. Methods On the basis of analyzing the characteristics of diesel engine electronic system, the real-time, multi-tasks system design methods were used for the heavy duty vehicular diesel engine electronic control system . The hardware and software of DEMS were developed. Results and Conalusion By the test on dieSel engine bed, the system was verified and the foundation of the fully developed DEMS was laid.展开更多
Cu-SAPO-34/cordierite catalysts were prepared via one-step hydrothermal synthesis method and their performances to remove NO x from the diesel vehicle exhaust were evaluated. The morphology, structure, Cu content and ...Cu-SAPO-34/cordierite catalysts were prepared via one-step hydrothermal synthesis method and their performances to remove NO x from the diesel vehicle exhaust were evaluated. The morphology, structure, Cu content and valence state were characterized by SEM, XRD, ICP and XPS, respectively. The experimental results show the active component Cu of the catalysts via in situ synthesis could significantly improve the selective catalytic reduction （SCR） activities of NOx and the optimal Cu content is in the range of 0.30%-0.40%（mass fraction）. No N 2 O is detected by gas chromatograph （GC） during the evaluation process, which implies that NOx is almost entirely converted to N2 over Cu-SAPO-34/cordierite catalyst. The conversion rate of NOx to N2 by NH3 over catalyst could almost be up to 100%in the temperature range of 300-670 ℃with a space velocity of 12000 h-1 and it is still more than 60% at 300-620 ℃ under 36000 h-1. The catalysts also show the good hydrothermal and chemical stability at the atmosphere with H 2 O.展开更多
Aim The particle texture from diesel engine was imitated by use of computer. Methods The theory of fractal geometry and the diffusion limited aggregation model were used to simulate the micron texture. Results The...Aim The particle texture from diesel engine was imitated by use of computer. Methods The theory of fractal geometry and the diffusion limited aggregation model were used to simulate the micron texture. Results The fractal dimensions of granule distribution and corpuscle superficial area are quite conformed with those of measurement. Conclusion The texture parameters of engine particle cluster can be obtained precisely by use of fractal theory.展开更多
The two development ways of turbocharger technology to solve the problem of matching performance with diesel were presented. The ways of waste valve gate turbocharger and variable geometry turbocharger can solve the p...The two development ways of turbocharger technology to solve the problem of matching performance with diesel were presented. The ways of waste valve gate turbocharger and variable geometry turbocharger can solve the problem of engine’s low speed torque and achieve lower smoke level. Especially for variable geometry turbocharger, it covers all conditions of engine. It can not only improve the low engine’s speed torque and keep the power performance at high engine speed, but also cover wide engine speed performance that keeps lower fuel consumption and exhaust gas temperature in full load and part load matching. The results of theory analysis and experiment research showed that it’s the ideal solution to solve the matching problem of diesel engines.展开更多
Aim To obtain an optimizing range of the main configuration parameters of double swirls combustion system (DSCS) Methods To analyze the influence of DS combustion cham-ber configuration parameters on fuel spray and mi...Aim To obtain an optimizing range of the main configuration parameters of double swirls combustion system (DSCS) Methods To analyze the influence of DS combustion cham-ber configuration parameters on fuel spray and mixing by means of the fuel jet developmentperiphery charts obtained by the high speed photography with a modeling test device deve-loped by authors,and to examine it by the tests on a single cylinder diesel engine.Resultsand Conclusion The mixing process can be divided into four phases.The optimizing range of the ration of the inner chamber diameter to the cylinder bore,d2/D,is 0.4-0.7; and the outerchamber diameter,d1 the height of the circular ridge to the piston top face,h1,the radius of outer/inner chamber circle,R1,R2 ,the max depth of outer/inner chamber bowl,H1,H2,etc. are also important展开更多
A computational fluid dynamics (CFD) study was carried out on a four stroke air cooled DI diesel engine, F912Q manufactured by Beinei Company, by using the KIVA 3V code. A three dimensional mesh was set up to mode...A computational fluid dynamics (CFD) study was carried out on a four stroke air cooled DI diesel engine, F912Q manufactured by Beinei Company, by using the KIVA 3V code. A three dimensional mesh was set up to model the cylinder, intake passage and exhaust passage. The calculated in cylinder pressure history and emissions are compared with the engine test data. The results show reasonable agreement. The effects of swirl ratio and spray angle on fuel spray, evaporation and mixing are investigated. It is found that there are optimum swirl ratio and spray angle for better evaporation and combustion.展开更多
A CAD system for the cylinder head is developed. As an integrated system, it can be used in 3 D modeling, 2 D drawing and finite element structural analysis and optimization. The key problems in system designing are...A CAD system for the cylinder head is developed. As an integrated system, it can be used in 3 D modeling, 2 D drawing and finite element structural analysis and optimization. The key problems in system designing are introduced. Design flow, system structure and how to solve the key problems are focused on. All of those would form the base for more research on how to use the modern CAD technology to design complex engine parts. And it is also a good example of using the modern CAD technology.展开更多
Aim To investigate the spray particle velocity and its distribution characteristics. Methods\ A set of PIV (particle image velocimetry) system was developed and used to observe and analyze the spray particle velocity...Aim To investigate the spray particle velocity and its distribution characteristics. Methods\ A set of PIV (particle image velocimetry) system was developed and used to observe and analyze the spray particle velocity field. Results and Conclusion\ Double exposure image of the spray particle within the region of 10-50 mm from the nozzle tip was recorded and analyzed by the IBAS2000 analysis system. Some characteristics of the spray particle velocity and its distribution were obtained.展开更多
In order to sample the speed signal of electronic diesel engine in real time and make the engine work reliable, the diesel engine control system's speed acquisition was studied and the problem of speed disturbance...In order to sample the speed signal of electronic diesel engine in real time and make the engine work reliable, the diesel engine control system's speed acquisition was studied and the problem of speed disturbance was solved. The control system was based on the 8?bit electronic control unit(ECU) system and the assembly language was used to design the software for controlling the engine fuel quantity and the turbocharger of the variable geometry turbine for the heavy duty diesel engine. By changing the timing method for speed acquisition, the problem of speed disturbance was solved and the reliability of the ECU was improved.展开更多
The paper introduced a special approach for diesel’s all-speed-governor modeling, which, in some cases, could solve the knotty problem frequently met in computer simulation of diesel propulsion system or diesel gener...The paper introduced a special approach for diesel’s all-speed-governor modeling, which, in some cases, could solve the knotty problem frequently met in computer simulation of diesel propulsion system or diesel generating set. Suppose that it is hard to get a control-oriented governor mathematical model when the general approaches, the analytical approach or the experimental approach, are applied, and that an open-loop step response of the diesel engine and its system is available by means of computer simulation, the critical three parameters of a governor mathematical model, the proportional gain K_p, integral time constant K_i, and derivative time constant K_d, can be determined by use of PID tuning method which are widely applied in industrial process control. This paper discussed the train of thought of the approach, precondition, procedure, several modifications of the classical PID model, and some points for attention. A couple of case studies were given to demonstrate the effectiveness of this approach.展开更多
The multi-body dynamics model of the X6170ZC diesel is established to analyze vibration and acoustic noise. The high quality finite element and simulation models are developed, and nonlinear springs are used to imitat...The multi-body dynamics model of the X6170ZC diesel is established to analyze vibration and acoustic noise. The high quality finite element and simulation models are developed, and nonlinear springs are used to imitate the joints of engine components. The acoustic behavior of the structure is evaluated by the velocity of surface vibration. The noise level is reduced by improving the structure of the engine. The result shows that the surface vibration velocity level is decreased about 3.7 dB (A) at 1 600 Hz after the optimization. Based on the contrast between the two structures, it is concluded that through structure design the combined noise can be reduced, and the virtual design mode of diesel engines is feasible.展开更多
文摘Aim To ivestigate the influence on the cylinder head's stress distribution and value caused by its structure's changes.Methods Three types of cylinder heads of high power diesel engines were analysed with finite element method using I-DEAS Master series software.The actual condition of the cylinder head was simulated with different kinds of elements.Tempera- ture method was used to exert the predeformation of the bolts to the finite element model,so the pretightening force was discribed accurately Results Stress distribution regularities of the cylinder head under different working conditions were taken On the basis,the analysing results ofthreeof design schemes were compared and the optimum structure was taken Conclusion Transition condition between the head plate and the standing board ,shape of the head plate and the jobbing sheet,etc will affect the cylinder head's bearing condition
文摘The intake swirl in the cylinder was induced by a swirler which was fixed in one of two intake ports. In order to understand the characteristics of the intake swirl, a transparent water analog was designed which simulated 150 type single cylinder engine. At the same time, the particle image velocimetry was used to measure the flow fields induced by various swirlers in the analog. After measurement, a new method was presented to evaluate the intensity of the intake swirl. Then, when the measured sections, the lifts of valve and the swirlers were different, the calculated results of the flow field were compared.
文摘Aim To study the diesel engine management spstem (DEMS). The DEMS can consider many engine parameters and so it can acquire the optimum system performance. Methods On the basis of analyzing the characteristics of diesel engine electronic system, the real-time, multi-tasks system design methods were used for the heavy duty vehicular diesel engine electronic control system . The hardware and software of DEMS were developed. Results and Conalusion By the test on dieSel engine bed, the system was verified and the foundation of the fully developed DEMS was laid.
基金Project(20906067)supported by the National Natural Science Foundation of ChinaProject(2011M500543)supported by the Postdoctoral Science Foundation of ChinaProject supported by the Program for the Top Young Academic Leaders of Higher Learning Institutions of Shanxi
文摘Cu-SAPO-34/cordierite catalysts were prepared via one-step hydrothermal synthesis method and their performances to remove NO x from the diesel vehicle exhaust were evaluated. The morphology, structure, Cu content and valence state were characterized by SEM, XRD, ICP and XPS, respectively. The experimental results show the active component Cu of the catalysts via in situ synthesis could significantly improve the selective catalytic reduction （SCR） activities of NOx and the optimal Cu content is in the range of 0.30%-0.40%（mass fraction）. No N 2 O is detected by gas chromatograph （GC） during the evaluation process, which implies that NOx is almost entirely converted to N2 over Cu-SAPO-34/cordierite catalyst. The conversion rate of NOx to N2 by NH3 over catalyst could almost be up to 100%in the temperature range of 300-670 ℃with a space velocity of 12000 h-1 and it is still more than 60% at 300-620 ℃ under 36000 h-1. The catalysts also show the good hydrothermal and chemical stability at the atmosphere with H 2 O.
文摘Aim The particle texture from diesel engine was imitated by use of computer. Methods The theory of fractal geometry and the diffusion limited aggregation model were used to simulate the micron texture. Results The fractal dimensions of granule distribution and corpuscle superficial area are quite conformed with those of measurement. Conclusion The texture parameters of engine particle cluster can be obtained precisely by use of fractal theory.
文摘The two development ways of turbocharger technology to solve the problem of matching performance with diesel were presented. The ways of waste valve gate turbocharger and variable geometry turbocharger can solve the problem of engine’s low speed torque and achieve lower smoke level. Especially for variable geometry turbocharger, it covers all conditions of engine. It can not only improve the low engine’s speed torque and keep the power performance at high engine speed, but also cover wide engine speed performance that keeps lower fuel consumption and exhaust gas temperature in full load and part load matching. The results of theory analysis and experiment research showed that it’s the ideal solution to solve the matching problem of diesel engines.
文摘Aim To obtain an optimizing range of the main configuration parameters of double swirls combustion system (DSCS) Methods To analyze the influence of DS combustion cham-ber configuration parameters on fuel spray and mixing by means of the fuel jet developmentperiphery charts obtained by the high speed photography with a modeling test device deve-loped by authors,and to examine it by the tests on a single cylinder diesel engine.Resultsand Conclusion The mixing process can be divided into four phases.The optimizing range of the ration of the inner chamber diameter to the cylinder bore,d2/D,is 0.4-0.7; and the outerchamber diameter,d1 the height of the circular ridge to the piston top face,h1,the radius of outer/inner chamber circle,R1,R2 ,the max depth of outer/inner chamber bowl,H1,H2,etc. are also important
文摘A computational fluid dynamics (CFD) study was carried out on a four stroke air cooled DI diesel engine, F912Q manufactured by Beinei Company, by using the KIVA 3V code. A three dimensional mesh was set up to model the cylinder, intake passage and exhaust passage. The calculated in cylinder pressure history and emissions are compared with the engine test data. The results show reasonable agreement. The effects of swirl ratio and spray angle on fuel spray, evaporation and mixing are investigated. It is found that there are optimum swirl ratio and spray angle for better evaporation and combustion.
文摘A CAD system for the cylinder head is developed. As an integrated system, it can be used in 3 D modeling, 2 D drawing and finite element structural analysis and optimization. The key problems in system designing are introduced. Design flow, system structure and how to solve the key problems are focused on. All of those would form the base for more research on how to use the modern CAD technology to design complex engine parts. And it is also a good example of using the modern CAD technology.
文摘Aim To investigate the spray particle velocity and its distribution characteristics. Methods\ A set of PIV (particle image velocimetry) system was developed and used to observe and analyze the spray particle velocity field. Results and Conclusion\ Double exposure image of the spray particle within the region of 10-50 mm from the nozzle tip was recorded and analyzed by the IBAS2000 analysis system. Some characteristics of the spray particle velocity and its distribution were obtained.
文摘In order to sample the speed signal of electronic diesel engine in real time and make the engine work reliable, the diesel engine control system's speed acquisition was studied and the problem of speed disturbance was solved. The control system was based on the 8?bit electronic control unit(ECU) system and the assembly language was used to design the software for controlling the engine fuel quantity and the turbocharger of the variable geometry turbine for the heavy duty diesel engine. By changing the timing method for speed acquisition, the problem of speed disturbance was solved and the reliability of the ECU was improved.
文摘The paper introduced a special approach for diesel’s all-speed-governor modeling, which, in some cases, could solve the knotty problem frequently met in computer simulation of diesel propulsion system or diesel generating set. Suppose that it is hard to get a control-oriented governor mathematical model when the general approaches, the analytical approach or the experimental approach, are applied, and that an open-loop step response of the diesel engine and its system is available by means of computer simulation, the critical three parameters of a governor mathematical model, the proportional gain K_p, integral time constant K_i, and derivative time constant K_d, can be determined by use of PID tuning method which are widely applied in industrial process control. This paper discussed the train of thought of the approach, precondition, procedure, several modifications of the classical PID model, and some points for attention. A couple of case studies were given to demonstrate the effectiveness of this approach.
文摘The multi-body dynamics model of the X6170ZC diesel is established to analyze vibration and acoustic noise. The high quality finite element and simulation models are developed, and nonlinear springs are used to imitate the joints of engine components. The acoustic behavior of the structure is evaluated by the velocity of surface vibration. The noise level is reduced by improving the structure of the engine. The result shows that the surface vibration velocity level is decreased about 3.7 dB (A) at 1 600 Hz after the optimization. Based on the contrast between the two structures, it is concluded that through structure design the combined noise can be reduced, and the virtual design mode of diesel engines is feasible.
