为了满足国内非常规油气井工况对特殊螺纹油管的需求,开发了BJC-Ⅱ型气密封特殊螺纹连接油管。运用有限元方法对螺纹接头密封性能进行模拟分析,依据API RP 5C5:2017 CAL Ⅳ级试验标准及油田服役工况,进行了全尺寸实物试验。结果表明,BJC...为了满足国内非常规油气井工况对特殊螺纹油管的需求,开发了BJC-Ⅱ型气密封特殊螺纹连接油管。运用有限元方法对螺纹接头密封性能进行模拟分析,依据API RP 5C5:2017 CAL Ⅳ级试验标准及油田服役工况,进行了全尺寸实物试验。结果表明,BJC-Ⅱ型特殊螺纹接头拉伸效率、内压效率、外压效率、压缩效率均满足等管体100%的结构和密封完整性,为我国非常规油气井的开发提供了产品保障。展开更多
The principle and characteristics of hydrostatic gas lubricated non-contacting mechanical seal （HSGLNMS） are introduced. The flow field of the gas film is established by numerical analysis of end faces of HSGLNMS. T...The principle and characteristics of hydrostatic gas lubricated non-contacting mechanical seal （HSGLNMS） are introduced. The flow field of the gas film is established by numerical analysis of end faces of HSGLNMS. The distribution of gas film pressure and seal performance parameters inclu- ding opening force and leakage are obtained. Influence of operating parameters and sealing configu- ration on the sealing performance is studied. HSGLNMS has been designed and manufactured. Its working film thickness and leakage are measured to verify the theoretical analysis. The investigation results show that HSGLNMS demonstrates good speed adaptability, which means that the seal runs successfully with both low and high speed, showing excellent performance. The seal can be regula- ted and controlled online ; the opening force will not be raised greatly with the increasing of the num- ber of throttle orifices, but the leakage of seal increases apparently ; the uniform pressure groove im- proves the sealing performance, for example, opening force and stiffness are raised obviously. While leakage is reduced. Finally, the theoretical analysis is verified by experiment.展开更多
Pneumatic cryogenic control valves(PCCV)are designed to meet the special requirements for the large cryogenic helium refrigeration system.Polychlorotrifluoroethylene(PCTFE)is adopted as the flat seal material of the v...Pneumatic cryogenic control valves(PCCV)are designed to meet the special requirements for the large cryogenic helium refrigeration system.Polychlorotrifluoroethylene(PCTFE)is adopted as the flat seal material of the valve seat.The leakage rates and compressive strain of the PCTFE gasket with different sealing stress are tested at both room temperature(293 K)and liquid nitrogen temperature(77 K).After 300 open/close cycles,the experimental results show that the sealing properties of the PCTFE gasket are improved.The leakage rates are about 10-8(293 K)and 10-4(77 K)Pam3 s-1 respectively.Finally,the effects of working pressure on sealing characteristics are discussed.The working pressure has little effect on compressive strain but it has a great influence on leakage rate.The leakage rate is linear with the working pressure of inlet at room temperature,but at liquid nitrogen temperature the leakage rate is linear with the square of the working pressure.展开更多
To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of...To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene （Filled PTFE）, PTFE reinforced with 30% mass fraction carbon fiber （30%CF^PTFE）, and carbon-carbon composites infiltrated with PTFE （C/C＋PTFE）, respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation （FFT） employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF＋PTFE exhibits minimum friction power and moderate leakage rate. As for C/C＋PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.展开更多
文摘为了满足国内非常规油气井工况对特殊螺纹油管的需求,开发了BJC-Ⅱ型气密封特殊螺纹连接油管。运用有限元方法对螺纹接头密封性能进行模拟分析,依据API RP 5C5:2017 CAL Ⅳ级试验标准及油田服役工况,进行了全尺寸实物试验。结果表明,BJC-Ⅱ型特殊螺纹接头拉伸效率、内压效率、外压效率、压缩效率均满足等管体100%的结构和密封完整性,为我国非常规油气井的开发提供了产品保障。
基金Supported by the National Natural Science Foundation of China （ No. 50635010 ） and the National Key Basic Research Program of China （2012CB026000）.
文摘The principle and characteristics of hydrostatic gas lubricated non-contacting mechanical seal （HSGLNMS） are introduced. The flow field of the gas film is established by numerical analysis of end faces of HSGLNMS. The distribution of gas film pressure and seal performance parameters inclu- ding opening force and leakage are obtained. Influence of operating parameters and sealing configu- ration on the sealing performance is studied. HSGLNMS has been designed and manufactured. Its working film thickness and leakage are measured to verify the theoretical analysis. The investigation results show that HSGLNMS demonstrates good speed adaptability, which means that the seal runs successfully with both low and high speed, showing excellent performance. The seal can be regula- ted and controlled online ; the opening force will not be raised greatly with the increasing of the num- ber of throttle orifices, but the leakage of seal increases apparently ; the uniform pressure groove im- proves the sealing performance, for example, opening force and stiffness are raised obviously. While leakage is reduced. Finally, the theoretical analysis is verified by experiment.
基金supported by the fund of the State Key Laboratory of Technologies in Space Cryogenic Propellants (Grant No. SKLTSCP1210)
文摘Pneumatic cryogenic control valves(PCCV)are designed to meet the special requirements for the large cryogenic helium refrigeration system.Polychlorotrifluoroethylene(PCTFE)is adopted as the flat seal material of the valve seat.The leakage rates and compressive strain of the PCTFE gasket with different sealing stress are tested at both room temperature(293 K)and liquid nitrogen temperature(77 K).After 300 open/close cycles,the experimental results show that the sealing properties of the PCTFE gasket are improved.The leakage rates are about 10-8(293 K)and 10-4(77 K)Pam3 s-1 respectively.Finally,the effects of working pressure on sealing characteristics are discussed.The working pressure has little effect on compressive strain but it has a great influence on leakage rate.The leakage rate is linear with the working pressure of inlet at room temperature,but at liquid nitrogen temperature the leakage rate is linear with the square of the working pressure.
文摘To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene （Filled PTFE）, PTFE reinforced with 30% mass fraction carbon fiber （30%CF^PTFE）, and carbon-carbon composites infiltrated with PTFE （C/C＋PTFE）, respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation （FFT） employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF＋PTFE exhibits minimum friction power and moderate leakage rate. As for C/C＋PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.
