The quench sensitivity of 6063 alloy was investigated via constructing time-temperature-property（TTP） curves by interrupted quenching technique and transmission electron microscopy（TEM） analysis.The results show t...The quench sensitivity of 6063 alloy was investigated via constructing time-temperature-property（TTP） curves by interrupted quenching technique and transmission electron microscopy（TEM） analysis.The results show that the quench sensitivity of 6063 alloy is lower than that of 6061 or 6082 alloy,and the critical temperature ranges from 300 to 410℃ with the nose temperature of about 360℃.From TEM analysis,heterogeneous precipitate β-Mg2Si is prior to nucleate on the（AlxFeySiz） dispersoids in the critical temperature range,and grows up most rapidly at the nose temperature of 360℃.The heterogeneous precipitation leads to a low concentration of solute,which consequently reduces the amount of the strengthening phase β＇＇ after aging.In the large-scale industrial production of 6063 alloy,the cooling rate during quenching should be enhanced as high as possible in the quenching sensitive temperature range（410-300℃） to suppress the heterogeneous precipitation to get optimal mechanical properties,and it should be slowed down properly from the solution temperature to 410℃ and below 300℃ to reduce the residual stress.展开更多
The influence of pre-stretching on quench sensitive effect of high strength Al-Zn-Mg-Cu-Zr alloy AA 7085 sheet was investigated by tensile testing at room temperature,transmission electron microscopy(TEM)and different...The influence of pre-stretching on quench sensitive effect of high strength Al-Zn-Mg-Cu-Zr alloy AA 7085 sheet was investigated by tensile testing at room temperature,transmission electron microscopy(TEM)and differential scanning calorimetry(DSC).The water-cooled and aged alloy exhibits higher strength than the air-cooled and aged alloy;2.5%pre-stretching of tensile deformation exerts little effect on strength of water-cooled and aged alloy but increases that of air-cooled and aged one,and therefore the yield strength reduction rate due to slow quenching decreases from about 3.8%to about 1.0%,reducing quench sensitive effect.For the air-cooled alloy,pre-stretching increases the sizes ofη'strengthening precipitates but also increases their quantity and the ratio of diameter to thickness,resulting in enhanced strengthening and higher strength after aging.The reason has been discussed based on microstructure examination by TEM and DSC.展开更多
To explore the influence of double liquid quenching on the cutting performance of the 7A09 aluminum alloy,quasi-static compression and dynamic impact tests were carried out on the 7A09 aluminum alloy after double liqu...To explore the influence of double liquid quenching on the cutting performance of the 7A09 aluminum alloy,quasi-static compression and dynamic impact tests were carried out on the 7A09 aluminum alloy after double liquid quenching using an MTS810.23 universal testing machine and split-Hopkinson pressure bar(SHPB).The experimental data were fitted to obtain the Johnson–Cook constitutive model parameters of the alloy.Simulations of the machining process were carried out using the Deform-3D finite element software.The results showed that the rheological stress increased with the increase in strain rate and the decrease in temperature.The increase in the cutting speed and feed caused the cutting temperature to rise sharply,whereas the influence of the cutting amount on the cutting temperature was weak.Because of the presence of chip nodules,there was extremum in the cutting force vs cutting speed curves.The increase in the feed and cutting depth increased the cutting area Ac,so the cutting force also increased.The simulation results were verified by experiments.The simulation predictions were in good agreement with the test values,and the cutting force and temperature variations with the cutting parameters were the same.Thus,the correctness of the 7A09 aluminum alloy finite element model was verified.展开更多
The quenching sensitivity of AA7136 alloy was investigated by time−temperature−property(TTP)diagrams,and the heterogeneous precipitation behavior during isothermal holding was investigated using scanning electron micr...The quenching sensitivity of AA7136 alloy was investigated by time−temperature−property(TTP)diagrams,and the heterogeneous precipitation behavior during isothermal holding was investigated using scanning electron microscopy,scanning transmission electron microscopy and high resolution transmission electron microscopy.Based on 99.5%TTP diagram,the nose temperature is determined to be about 346℃ with the transformation time of about 0.245 s.The precipitation ofη(MgZn_(2)),T(Al_(2)Zn_(3)Mg_(3)),S(Al_(2)CuMg)or Cu−Zn-rich Y phases can be found depending on isothermal holding temperature and time,and it is described in a time−temperature−precipitation diagram.The size and area fraction of isothermal holding induced phase particles increase,which results in the decrease of hardness of samples after aging.The quantitative contribution to loss of hardness by grain boundaries/subgrain boundaries and dispersoids in the matrix is discussed based on the amount of heterogeneous precipitation related to them.展开更多
In the present work,paraffin phase change material is used as quenchant for the heat treatment of 42CrMo4 alloy and compared with water,air,and CuO doped paraffin.The samples were prepared based on ASTM E 8M-98 standa...In the present work,paraffin phase change material is used as quenchant for the heat treatment of 42CrMo4 alloy and compared with water,air,and CuO doped paraffin.The samples were prepared based on ASTM E 8M-98 standard for tensile test and then heated up to 830°C,kept for 4 h in an electric resistance furnace and then quenched in the mentioned media.Elastic modulus,yield strength,ultimate tensile strength,elongation,and modulus of toughness were determined according to the obtained stress?strain curves.Moreover,the hardness and microstructural evolution were investigated after the heat treatment at different media.The samples quenched in paraffin and CuO-doped paraffin are higher in ultimate tensile strength(1439 and 1306 MPa,respectively)than those quenched in water(1190 MPa)and air(1010 MPa).The highest hardness,with a value of HV 552,belonged to the sample quenched in CuO-doped paraffin.The microstructural studies revealed that the non-tempered steel had a ferrite/pearlite microstructure,while by quenching in water,paraffin and CuO-doped paraffin,ferrite/martensite microstructures were achieved.It is also observed that using the air as quenchant resulted in a three-phase bainite/martensite/ferrite microstructure.展开更多
A new metastable β type titanium alloy called TB-13 with the combination of excellent strength and ductility was developed successfully.In order to develop a perspective on this new alloy,the influence of several com...A new metastable β type titanium alloy called TB-13 with the combination of excellent strength and ductility was developed successfully.In order to develop a perspective on this new alloy,the influence of several commonly used heat treatments on the microstructure and properties was studied.In solution-treated and quenched samples,a low-temperature aging at 480°C results in the precipitation of finerαphase.The precipitation of coarserαphase plate at higher aging temperature(560°C)leads to the increase of tensile ductility but reduction of strength.During low-temperature aging at 300°C,quite homogeneous distribution of fine isothermalωphase particles was found.The isothermalωphase provides nucleation sites forαphase during two-step aging process and makesαphase extremely fine and disperse uniformly in β matrix.Thus,TB-13 alloy is strengthened and its mechanical properties are improved.展开更多
Effect of quenching process on the microstrucmre and mechanical properties of a kind of seamless tubes of steel 28CrMnMoV was investigated. Then, an investigation on the influence of two different quenching processes ...Effect of quenching process on the microstrucmre and mechanical properties of a kind of seamless tubes of steel 28CrMnMoV was investigated. Then, an investigation on the influence of two different quenching processes on the ductile-brittle transition behavior of this steel was undertaken. The ductile-brittle transition temperatures of the steel by two different quenching processes were also determined. The results show that a good combination of mechanical properties can be obtained through austenitizing experimental steel at 800 ℃ or 890 ℃ followed by tempering at 630 ℃. Ductile-to-brittle transition temperature of 28CrMnMoV steel austenitized at 800 ℃ followed by tempering at 640 ℃ is about -73 ℃, which is much lower than the value -37 ℃ when the steel was austenitized at 890℃ and then tempered at 650 ℃. This indicates that subcritical quenching process could decrease largely the ductile-to-brittle transition temperature of 28CrMnMoV steel.展开更多
The influence of direct quenching (DQ) on microstructure and mechanical properties of 0.19C-1.7Si-1.0 Mn-0.05Nb steel was studied. The microstructure and mechanical properties of reheat quenched and tempered (RQ&T...The influence of direct quenching (DQ) on microstructure and mechanical properties of 0.19C-1.7Si-1.0 Mn-0.05Nb steel was studied. The microstructure and mechanical properties of reheat quenched and tempered (RQ&T) steel plate were compared with those of direct quenched and tempered (DQ&T) steel plates which were hot rolled at different finish rolling tem-peratures (1173 K and 1123 K), i.e., recrystallization-controlled-rolled direct-quenched (RCR&DQ) and controlled-rolled direct-quenched (CR&DQ), respectively. The strengths generally increased in the following order: RQ&T<RCR&DQ&T< CR&DQ&T. Strength differences between the CR&DQ&T and RQ&T conditions as high as 14% were observed at the tempered temperature of 573 K. The optical microscopy of the CR&DQ&T steel showed deformed grains elongated along the rolling direction, while complete equiaxed grains were visible in RQ&T and RCR&DQ&T steels. Transmission electron microscopy (TEM) and electron backscattering diffraction (EBSD) of the DQ steels showed smaller block width and higher density of dislocations. Inheritance of austenite deformation substructure by the martensite and differences in martensite block width were ruled out as major causes for the strength differences between DQ and RQ steels.展开更多
文摘The quench sensitivity of 6063 alloy was investigated via constructing time-temperature-property（TTP） curves by interrupted quenching technique and transmission electron microscopy（TEM） analysis.The results show that the quench sensitivity of 6063 alloy is lower than that of 6061 or 6082 alloy,and the critical temperature ranges from 300 to 410℃ with the nose temperature of about 360℃.From TEM analysis,heterogeneous precipitate β-Mg2Si is prior to nucleate on the（AlxFeySiz） dispersoids in the critical temperature range,and grows up most rapidly at the nose temperature of 360℃.The heterogeneous precipitation leads to a low concentration of solute,which consequently reduces the amount of the strengthening phase β＇＇ after aging.In the large-scale industrial production of 6063 alloy,the cooling rate during quenching should be enhanced as high as possible in the quenching sensitive temperature range（410-300℃） to suppress the heterogeneous precipitation to get optimal mechanical properties,and it should be slowed down properly from the solution temperature to 410℃ and below 300℃ to reduce the residual stress.
基金Project(AA17202007) supported by the Special Funding for Innovation-Driven Development of Guangxi Province,China。
文摘The influence of pre-stretching on quench sensitive effect of high strength Al-Zn-Mg-Cu-Zr alloy AA 7085 sheet was investigated by tensile testing at room temperature,transmission electron microscopy(TEM)and differential scanning calorimetry(DSC).The water-cooled and aged alloy exhibits higher strength than the air-cooled and aged alloy;2.5%pre-stretching of tensile deformation exerts little effect on strength of water-cooled and aged alloy but increases that of air-cooled and aged one,and therefore the yield strength reduction rate due to slow quenching decreases from about 3.8%to about 1.0%,reducing quench sensitive effect.For the air-cooled alloy,pre-stretching increases the sizes ofη'strengthening precipitates but also increases their quantity and the ratio of diameter to thickness,resulting in enhanced strengthening and higher strength after aging.The reason has been discussed based on microstructure examination by TEM and DSC.
基金Projects(51575289,51705270)supported by the National Natural Science Foundation of ChinaProject(2019GHY112068)supported by the Key Research and Development of Shandong,China
文摘To explore the influence of double liquid quenching on the cutting performance of the 7A09 aluminum alloy,quasi-static compression and dynamic impact tests were carried out on the 7A09 aluminum alloy after double liquid quenching using an MTS810.23 universal testing machine and split-Hopkinson pressure bar(SHPB).The experimental data were fitted to obtain the Johnson–Cook constitutive model parameters of the alloy.Simulations of the machining process were carried out using the Deform-3D finite element software.The results showed that the rheological stress increased with the increase in strain rate and the decrease in temperature.The increase in the cutting speed and feed caused the cutting temperature to rise sharply,whereas the influence of the cutting amount on the cutting temperature was weak.Because of the presence of chip nodules,there was extremum in the cutting force vs cutting speed curves.The increase in the feed and cutting depth increased the cutting area Ac,so the cutting force also increased.The simulation results were verified by experiments.The simulation predictions were in good agreement with the test values,and the cutting force and temperature variations with the cutting parameters were the same.Thus,the correctness of the 7A09 aluminum alloy finite element model was verified.
基金financial supports from the National Key Research and Development Program of China (No. 2016YFB0300901)the Scientific Research Project of Inner Mongolia Colleges and Universities, China (No. NJZY21092)。
文摘The quenching sensitivity of AA7136 alloy was investigated by time−temperature−property(TTP)diagrams,and the heterogeneous precipitation behavior during isothermal holding was investigated using scanning electron microscopy,scanning transmission electron microscopy and high resolution transmission electron microscopy.Based on 99.5%TTP diagram,the nose temperature is determined to be about 346℃ with the transformation time of about 0.245 s.The precipitation ofη(MgZn_(2)),T(Al_(2)Zn_(3)Mg_(3)),S(Al_(2)CuMg)or Cu−Zn-rich Y phases can be found depending on isothermal holding temperature and time,and it is described in a time−temperature−precipitation diagram.The size and area fraction of isothermal holding induced phase particles increase,which results in the decrease of hardness of samples after aging.The quantitative contribution to loss of hardness by grain boundaries/subgrain boundaries and dispersoids in the matrix is discussed based on the amount of heterogeneous precipitation related to them.
文摘In the present work,paraffin phase change material is used as quenchant for the heat treatment of 42CrMo4 alloy and compared with water,air,and CuO doped paraffin.The samples were prepared based on ASTM E 8M-98 standard for tensile test and then heated up to 830°C,kept for 4 h in an electric resistance furnace and then quenched in the mentioned media.Elastic modulus,yield strength,ultimate tensile strength,elongation,and modulus of toughness were determined according to the obtained stress?strain curves.Moreover,the hardness and microstructural evolution were investigated after the heat treatment at different media.The samples quenched in paraffin and CuO-doped paraffin are higher in ultimate tensile strength(1439 and 1306 MPa,respectively)than those quenched in water(1190 MPa)and air(1010 MPa).The highest hardness,with a value of HV 552,belonged to the sample quenched in CuO-doped paraffin.The microstructural studies revealed that the non-tempered steel had a ferrite/pearlite microstructure,while by quenching in water,paraffin and CuO-doped paraffin,ferrite/martensite microstructures were achieved.It is also observed that using the air as quenchant resulted in a three-phase bainite/martensite/ferrite microstructure.
基金Project(2007CB613802)supported by the National Basic Research Program of ChinaProject(KP200912)supported by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU),China
文摘A new metastable β type titanium alloy called TB-13 with the combination of excellent strength and ductility was developed successfully.In order to develop a perspective on this new alloy,the influence of several commonly used heat treatments on the microstructure and properties was studied.In solution-treated and quenched samples,a low-temperature aging at 480°C results in the precipitation of finerαphase.The precipitation of coarserαphase plate at higher aging temperature(560°C)leads to the increase of tensile ductility but reduction of strength.During low-temperature aging at 300°C,quite homogeneous distribution of fine isothermalωphase particles was found.The isothermalωphase provides nucleation sites forαphase during two-step aging process and makesαphase extremely fine and disperse uniformly in β matrix.Thus,TB-13 alloy is strengthened and its mechanical properties are improved.
基金Project(2008FJ1003)supported by the Hunan Province Science and Technology,China
文摘Effect of quenching process on the microstrucmre and mechanical properties of a kind of seamless tubes of steel 28CrMnMoV was investigated. Then, an investigation on the influence of two different quenching processes on the ductile-brittle transition behavior of this steel was undertaken. The ductile-brittle transition temperatures of the steel by two different quenching processes were also determined. The results show that a good combination of mechanical properties can be obtained through austenitizing experimental steel at 800 ℃ or 890 ℃ followed by tempering at 630 ℃. Ductile-to-brittle transition temperature of 28CrMnMoV steel austenitized at 800 ℃ followed by tempering at 640 ℃ is about -73 ℃, which is much lower than the value -37 ℃ when the steel was austenitized at 890℃ and then tempered at 650 ℃. This indicates that subcritical quenching process could decrease largely the ductile-to-brittle transition temperature of 28CrMnMoV steel.
文摘The influence of direct quenching (DQ) on microstructure and mechanical properties of 0.19C-1.7Si-1.0 Mn-0.05Nb steel was studied. The microstructure and mechanical properties of reheat quenched and tempered (RQ&T) steel plate were compared with those of direct quenched and tempered (DQ&T) steel plates which were hot rolled at different finish rolling tem-peratures (1173 K and 1123 K), i.e., recrystallization-controlled-rolled direct-quenched (RCR&DQ) and controlled-rolled direct-quenched (CR&DQ), respectively. The strengths generally increased in the following order: RQ&T<RCR&DQ&T< CR&DQ&T. Strength differences between the CR&DQ&T and RQ&T conditions as high as 14% were observed at the tempered temperature of 573 K. The optical microscopy of the CR&DQ&T steel showed deformed grains elongated along the rolling direction, while complete equiaxed grains were visible in RQ&T and RCR&DQ&T steels. Transmission electron microscopy (TEM) and electron backscattering diffraction (EBSD) of the DQ steels showed smaller block width and higher density of dislocations. Inheritance of austenite deformation substructure by the martensite and differences in martensite block width were ruled out as major causes for the strength differences between DQ and RQ steels.
