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基于田口法的离心铸造TiAl合金环形件组织调控工艺参数优化
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作者 苏聪聪 黄刚 +2 位作者 党乾 王晔 刘国怀 《铸造》 CAS 2024年第10期1420-1428,共9页
为了获得TiAl合金环形件离心铸造过程中离心转速、浇注温度、浇注速度和模具预热温度对TiAl合金铸环凝固组织的影响规律,通过数值仿真和田口法,并利用晶粒尺寸和缩孔率的信噪比结果作为衡量铸件质量的指标,从而优化离心铸造工艺参数。... 为了获得TiAl合金环形件离心铸造过程中离心转速、浇注温度、浇注速度和模具预热温度对TiAl合金铸环凝固组织的影响规律,通过数值仿真和田口法,并利用晶粒尺寸和缩孔率的信噪比结果作为衡量铸件质量的指标,从而优化离心铸造工艺参数。试验结果表明:各工艺参数对晶粒尺寸影响因素大小依次为浇注速度、浇注温度、离心转速、铸型预热温度。各工艺参数对缩孔率影响因素大小则依次为浇注速度、离心转速、浇注温度、铸型预热温度。以晶粒细化程度最大、缩孔率最小作为优化目标时,最优工艺参数为离心转速600 r/min、浇注温度1620℃、浇注速度200 mm/s和型壳预热温度150℃。试验验证结果表明,该工艺参数制备出晶粒细小、组织致密的优质TiAl合金铸件。 展开更多
关键词 离心铸造 TIAL合金 田口法 凝固组织 平均晶粒尺寸 缩孔率
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基于人工神经网络模型的消失模铸造工艺优化 被引量:2
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作者 李祥慧 郑浩然 +1 位作者 游晓红 王康康 《铸造设备与工艺》 2017年第1期41-43,60,共4页
采用数值模拟方法,通过模拟板形铸钢的消失模铸造充型过程,设计了以浇注温度、模样密度及负压度三因素三水平的正交试验,对试验结果进行极差分析和方差分析并采用人工神经网络模型进行优化,从而得出铸钢件的消失模铸造的最优工艺参数:... 采用数值模拟方法,通过模拟板形铸钢的消失模铸造充型过程,设计了以浇注温度、模样密度及负压度三因素三水平的正交试验,对试验结果进行极差分析和方差分析并采用人工神经网络模型进行优化,从而得出铸钢件的消失模铸造的最优工艺参数:浇注温度为1 600℃,模样密度为18 kg/m^3,负压度为0.05 MPa,缩孔率10.765%,为消失模铸造生产铸钢铸件提供参考。 展开更多
关键词 消失模铸造 数值模拟 正交试验 人工神经网络模型 缩孔率
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Design and fabrication of sintered wick for miniature cylindrical heat pipe 被引量:4
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作者 蒋乐伦 汤勇 +4 位作者 周伟 蒋琳珍 肖潭 李燕 高金武 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2014年第1期292-301,共10页
Miniature cylindrical metal powder sintered wick heat pipe (sintered heat pipe) is an ideal component with super-high thermal efficiency for high heat flux electronics cooling. The sintering process for sintered wic... Miniature cylindrical metal powder sintered wick heat pipe (sintered heat pipe) is an ideal component with super-high thermal efficiency for high heat flux electronics cooling. The sintering process for sintered wick is important for its quality. The sintering process was optimally designed based on the equation of the heat transfer limit of sintered heat pipe. Four-step sintering process was proposed to fabricate sintered wick. The sintering parameters including sintering temperature, sintering time, sintering atmosphere and sintering position were discussed. The experimental results showed that the proper sintering temperature was 950 ℃ for Cu powder of 159μm and 900 ℃ for Cu powders of 81 and 38 μm, respectively, while the wick thickness was 0.45 mm and sintering time was 3 h. The optimized sintering time was 3 h for 0.45 and 0.6 mm wick thickness and 1 h for 0.75 mm wick thickness, respectively, when copper powder diameter was 159μm and sintering temperature was 950 ℃. Redox reduction reaction between H2 and CuO during sintering could produce segmentation cracks in Cu powders as a second structure. Sintering at vertical position can effectively avoid the generation of gap between wick and the inner wall of pipe. 展开更多
关键词 heat pipe WICK SINTERING POROSITY SHRINKAGE
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Open-celled porous NiAl intermetallics prepared by replication of carbamide space-holders 被引量:3
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作者 吴杰 崔洪芝 +1 位作者 曹丽丽 谷征征 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2011年第8期1750-1754,共5页
Open-celled porous NiAl intermetallics with adjustable pore characteristics and mechanical properties were successfully prepared by using spherical carbamide as space-holders via combustion synthesis.Examinations of m... Open-celled porous NiAl intermetallics with adjustable pore characteristics and mechanical properties were successfully prepared by using spherical carbamide as space-holders via combustion synthesis.Examinations of macroscopic and microscopic morphologies as well as the quasi-static compressive test for the resultant materials were carried out.Depending on the volume fraction and particle size of the carbamide,the porosity and pore size of the porous NiAl intermetallics can be controlled freely in a range of 57.57%-84.58% and 0.4-2.0 mm,respectively.Furthermore,quasi-static compressive tests indicate that the mechanical behavior of the present porous materials is in good agreement with the Gibson-Ashby model. 展开更多
关键词 porous NiAl combustion synthesis carbamide POROSITY compression
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Effects of addition of NH_4HCO_3 on pore characteristics and compressive properties of porous Ti-10%Mg composites 被引量:6
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作者 王月勤 陶杰 +1 位作者 张金龙 汪涛 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2011年第5期1074-1079,共6页
Porous Ti-Mg composites were successfully fabricated through powder metallurgy processing with ammonium hydrogen carbonate (NH4HCO3) as a space-holder. The effects of NH4HCO3 on properties of porous composites were ... Porous Ti-Mg composites were successfully fabricated through powder metallurgy processing with ammonium hydrogen carbonate (NH4HCO3) as a space-holder. The effects of NH4HCO3 on properties of porous composites were comprehensively investigated. The pore characteristics and compressive properties of the specimens were characterized by X-ray diffractometry (XRD) and scanning electron microscopy (SEM). The results show that the porosity of the porous composites can be tailored effectively by changing the amount of NH4HCO3 added, and the use of NI-I4HCO3 has no influence on the microstructure and phase constituents of the Ti-10%Mg porous composites. The open porosity and compressive strength as well as compressive elastic modulus vary with the adding amount and particle size of NHaHCO3. When the mass fraction of NHaHCO3 added is 25%, elastic modulus and compressive strength of composites with porosity of around 50% are found to be similar to those of human bone. 展开更多
关键词 Ti-Mg composite NHaHCO3 powder metallurgy POROSITY COMPRESSIVE
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合金铸造工艺性能检测方法探讨 被引量:3
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作者 孙德本 《铸造》 CAS 1980年第1期52-59,共8页
本文着重从合金铸造工艺性能电测方法方面进行一些探讨.全文共四部分,分别介绍检测工作国内外概况、新老方法分析论证、实测结果及讨论.
关键词 缩孔率 缩松 铸造性能 工艺性能 浇口杯 铸造工艺 热裂倾向性 小柱体 差动变压器 金属型 铸型 性能检测 性能检验测量
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Design and characterization of Ti6Al4V/20CoCrMo−highly porous Ti6Al4V biomedical bilayer processed by powder metallurgy 被引量:6
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作者 E.MIHALCEA H.J.VERGARA-HERNÁNDEZ +3 位作者 O.JIMENEZ L.OLMOS J.CHÁVEZ D.ARTEAGA 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2021年第1期178-192,共15页
The aim of this work was to develop a Ti6Al4V/20CoCrMo−highly porous Ti6Al4V bilayer for biomedical applications.Conventional powder metallurgy technique,with semi-solid state sintering as consolidation step,was emplo... The aim of this work was to develop a Ti6Al4V/20CoCrMo−highly porous Ti6Al4V bilayer for biomedical applications.Conventional powder metallurgy technique,with semi-solid state sintering as consolidation step,was employed to fabricate samples with a compact top layer and a porous bottom layer to better mimic natural bone.The densification behavior of the bilayer specimen was studied by dilatometry and the resulting microstructure was observed by scan electron microscopy(SEM)and computed microtomography(CMT),while the mechanical properties and corrosion resistance were evaluated by compression and potentiodynamic tests,respectively.The results indicate that bilayer samples without cracks were obtained at the interface which has no negative impact on the densification.Permeability values of the highly porous layer were in the lower range of those of human bones.The compression behavior is dictated by the highly porous Ti6Al4V layer.Additionally,the corrosion resistance of Ti6Al4V/20CoCrMo is better than that of Ti6Al4V,which improves the performance of the bilayer sample.This work provides an insight into the important aspects of a bilayer fabrication by powder metallurgy and properties of Ti6Al4V/20CoCrMo−highly porous Ti6Al4V structure,which can potentially benefit the production of customized implants with improved wear performance and increased in vivo lifetime. 展开更多
关键词 bilayer structure composites POROSITY sintering permeability compression behavior corrosion
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Foundation Treatments for Embankments over Highly Compressible Peat in CKE Project
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作者 Qi Zhang Xiaqiang Qin +1 位作者 Heping Dong Xia Yan 《Journal of Civil Engineering and Architecture》 2011年第12期1138-1141,共4页
The construction of CKE road embankments is undertaken over soft soils, which include peats, organic soils, clays and sludge. The moisture content of peat is up to 700% and void ratio is up to 11.99. It's very easy f... The construction of CKE road embankments is undertaken over soft soils, which include peats, organic soils, clays and sludge. The moisture content of peat is up to 700% and void ratio is up to 11.99. It's very easy for the embankments of high moisture content, high void ratio and of the high compression nature to cause too much settlement and loss of stability. Embankment stability during construction and residual settlement of pavement during service period are two major challenges to be faced of the design and construction. This paper outlines the site investigation, laboratory tests and monitoring data in a few selected existing preloading areas, and presents the back-analysis results of the modified secondary compression indices of in-situ soft materials. It is found that the early monitoring data after primary settlement completion are a more reliable approach to estimate the residual settlements within a nominated duration. 展开更多
关键词 Highly compressible peat study of residual settlement.
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Low strain rate compressive behavior of high porosity closed-cell aluminum foams 被引量:3
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作者 LI BinChao ZHAO GuiPing LU TianJian 《Science China(Technological Sciences)》 SCIE EI CAS 2012年第2期451-463,共13页
The impact of a rigid body(protected structure) together with cushion material(cellular metal foam) on hard ground from a fixed height was investigated.An analytical one-degree-of-freedom colliding model(ODF-CM) was e... The impact of a rigid body(protected structure) together with cushion material(cellular metal foam) on hard ground from a fixed height was investigated.An analytical one-degree-of-freedom colliding model(ODF-CM) was established to analyze the protection ability and energy absorption by the foam under low velocity impact conditions.For validation,drop hammer experiments were carried out for high porosity closed-cell aluminum foam specimens subjected to low velocity impact loading.The dynamic deformation behavior of the specimen was observed and the velocity attenuation of the drop hammer was measured.The results demonstrated that the aluminum foam had excellent energy absorption capabilities,with its dynamic compressive behavior similar to that obtained under quasi-static loading conditions.Finite element method(FEM) was subsequently employed to obtain stress distributions in the foam specimen.As the propagating period of stress in the specimen was far less than the duration of attenuation,the evolution of the stress was similar to that under quasi-static loading conditions and no obvious stress wave effect was observed,which agreed with the experimental observation.Finally,the predicted velocity attenuation by the ODF-CM was compared with both the experimental measurements and FEM simulation,and good agreements were achieved when the stress distribution was considered to be uniform and the "quasi-static" compressive properties are employed. 展开更多
关键词 aluminum foam low velocity impact drop hammer experiment analytical model finite element method
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