Plasma electrolytic oxidation(PEO) coatings were fabricated on 6063 aluminum alloy in a cheap and convenient electrolyte. The effect of different current densities, i e, 5, 10, 15, and 20 A/dm^2 on the microstructure ...Plasma electrolytic oxidation(PEO) coatings were fabricated on 6063 aluminum alloy in a cheap and convenient electrolyte. The effect of different current densities, i e, 5, 10, 15, and 20 A/dm^2 on the microstructure and corrosion behavior of coatings was comprehensively studied by scanning electron microscopy(SEM), stereoscopic microscopy, potentiodynamic polarization and electrochemical impedance spectroscopy(EIS), respectively. It is found that the pore density decreases and the pore size increases with increasing current density. The XRD results show that the coatings are only composed of α-Al_2 O_3 and γ-Al_2 O_3. Potentiodynamic polarization test proves that the coating formed under 10 A/dm^2 possesses the best anticorrosion property. The long time EIS test shows that the coating under 10 A/dm^2 is able to protect the aluminum alloy substrate after long time of immersion in 0.59 M NaCl solution, which confirms the salt solution immersion test results in 2 M NaCl solution.展开更多
To study the damage and fracture mechanism of 6063 aluminum alloy under different stress states,three kinds of representative triaxial stress states have been adopted,namely smooth tensile,notch tensile,and pure shear...To study the damage and fracture mechanism of 6063 aluminum alloy under different stress states,three kinds of representative triaxial stress states have been adopted,namely smooth tensile,notch tensile,and pure shear.The results of the study indicate the following.During the notch tensile test,a relatively higher stress triaxiality appears in the root of the notch.With the applied loading increasing,the volume fraction of microvoids in the root of the notch increases continuously.When it reaches the critical volume fraction of microvoids,the specimen fractures.During the pure shear test,the stress triaxiality almost equals to zero,and there is almost no microvoids but a shear band at the center of the butterfly specimen.The shear band results from nonuniform deformation constantly under the shear stress.With stress concentration,cracks are produced within the shear band and are later coalesced.When the equivalent plastic strain reaches the critical value(equivalent plastic fracture strain),the butterfly specimen fractures.During the smooth tensile test,the stress triaxiality in the gauge of the specimen remains constant at 0.33.Thus,the volume of microvoids of the smooth tensile test is less than that of the notch tensile test and the smooth specimen fractures due to shearing between microvoids.The G-T-N damage model and Johnson-Cook model are used to simulate the notch tensile and shear test,respectively.The simulated engineering stress-strain curves fit the measured engineering stress-strain curves very well.In addition,the empirical damage evolution equation for the notch specimen is obtained from the experimental data and FEM simulations.展开更多
In this work, 6063 aluminum alloy-graphite joint intended for thermal conductive application were realized by applying Al-CuSi-Ni-Mg brazing filler metal and Ag-Cu-Ti pasted on high density graphite substrate to ensur...In this work, 6063 aluminum alloy-graphite joint intended for thermal conductive application were realized by applying Al-CuSi-Ni-Mg brazing filler metal and Ag-Cu-Ti pasted on high density graphite substrate to ensure wetting during the brazing process. The interface reactions during brazing and mechanical properties were studied using scanning electron microscopy(SEM) and shear test device.TiC was formed at the graphite/active Ag-Cu-Ti paste interface due to the reaction between Ti and C, and thus the wettability on the graphite was improved.It is shown that joint with a good quality can be produced at a brazing temperature of 550 ℃ for 10 min.The average tensile strength of the joint is 21 MPa. thus the wettability on the graphite was improved.It is shown that joint with a good quality can be produced at a brazing temperature of 550 ℃ for 10 min.展开更多
The deformation behavior characteristics of 6063 aluminum alloy were studied experimentally by isothermal compression tests on a Gleeble-1500 thermal-mechanical simulator. Cylindrical specimens of 14mm in height and 1...The deformation behavior characteristics of 6063 aluminum alloy were studied experimentally by isothermal compression tests on a Gleeble-1500 thermal-mechanical simulator. Cylindrical specimens of 14mm in height and 10mm in diameter were compressed dynamically at temperatures ranging from 473 to 723K and at higher strain rates from 5 to 30s -1 . It is found that the flow curves not only depend on the strain rate and temperature but also on the dynamic recovery and recrystallization behavior. The results show that the flow stress decreased with the increase of temperature, while increased with the increase of strain rate.The discontinuous dynamic recrystallization (DDRX) may take place at a high strain rate of 20s -1 under the tested conditions. At 30s -1 , the flow curve can exhibit flow softening due to the effect of temperature rise that raised the temperature by about 32K in less than 0.05s.展开更多
In the present work,the friction stir back extrusion(FSBE)process was used as a novel method for the fabrication of AA6063 aluminum alloy wire.Scanning electron microscopy(SEM)equipped with energy dispersive spectrosc...In the present work,the friction stir back extrusion(FSBE)process was used as a novel method for the fabrication of AA6063 aluminum alloy wire.Scanning electron microscopy(SEM)equipped with energy dispersive spectroscopy(EDS),tensile and hardness tests were performed.The FSBE via the rotational speed of 475 r/min resulted in fine equiaxed grains,and the mean grain size decreased from 179.0μm to 15.5μm due to the occurrence of dynamic recrystallization(DRX).Heat generated by the FSBE changed the size and volume fraction of the Mg2Si precipitated particles.The minimum particle size and maximum volume fraction obtained in the sample were processed by rotational speeds of 475 and 600 r/min,respectively.The 475-r/min sample had the maximum hardness value due to having the lowest grain size(i.e.,15.5μm)and the presence of many fine Mg2Si precipitates in the aluminum matrix.With increasing rotational speed up to 600 r/min,the hardness decreased,owing to the growth of both grains and precipitates.The FSBE process with a rotational speed of 475 r/min increased the tensile strength(from 150 to 209 MPa)and ductility(from 21.0%to 30.2%)simultaneously.展开更多
The aim of this work is the mechanical and microstructural characterization by optical and electron microscopy as well as microhardness of Al 6063 alloy after mechanical and thermal treatment. Al-Mg based alloys have ...The aim of this work is the mechanical and microstructural characterization by optical and electron microscopy as well as microhardness of Al 6063 alloy after mechanical and thermal treatment. Al-Mg based alloys have special attention due to the lightness of the material and certain mechanical properties and recyclability. Such alloys produce good mechanical properties in moderate mechanical efforts (up to 700 MPa) and good resistance to the corrosion. Cold rolling steps (30%, 60% and 90% in area reduction) in Al 6063 alloy were employed for the recrystallization studies, followed by thermal treatment using four isothermal heating (423K, 523K, 623K and 723K) during 1800, 3600, 5400 and 7200s. The direct observation and chemical microanalysis were made in a JEOL200C and JEOL2010 transmission electron microscopes combined with mechanical characterization utilizing Vickers microhardness measurements. Normally classified as non-heat-treatable these alloys obtain higher strength either by strain-hardening or by solid solution. The nucleation of new grains is a non stability of the deformed microstructure, depending on subgrain size heterogeneities present as potential embryos in the deformed state adjacent to high local misorientation. The results indicate a significant effect of second-phase particles on recrystallization and how to control the resulting microstructure and texture by the use of particles. It may be a preferential growth in the early stage due to their local environment or a selection of certain orientations from among those produced by particles stimulated nucleation or a preferential nucleation at particles in favored sites such as grain boundaries.展开更多
This research considered the effect of non-natural aging on the microstructural characteristics and mechanical properties of as-cast aluminum 6063 alloys. The samples were developed through a sand casting process and ...This research considered the effect of non-natural aging on the microstructural characteristics and mechanical properties of as-cast aluminum 6063 alloys. The samples were developed through a sand casting process and machined into tensile and impact test samples before carrying out solution heat treatment at 550?C (0.83 T<sub>m</sub>) on two parts of the samples while retaining one part as the control. The two parts were further divided into sets denoted A and B and were aged at 180?C (0.27 T<sub>m</sub>) and 160?C (0.24 T<sub>m</sub>), respectively, for 12 hours. The results showed that sample A has the optimal yield strength and ultimate tensile strength of 192 and 206 MPa, respectively. Likewise, the sample gave the highest impact strength value of about 9.63 J/mm<sup>2</sup>. The observed results were supported by the optical micrograph, which revealed that the sample has evenly dispersed precipitates in its microstructure. This is deemed responsible for the observed increase in strength of the sample.展开更多
A Ni–P alloy gradient coating consisting of multiple electroless Ni–P layers with various phosphorus contents was prepared on the aviation aluminum alloy. Several characterization and electrochemical techniques were...A Ni–P alloy gradient coating consisting of multiple electroless Ni–P layers with various phosphorus contents was prepared on the aviation aluminum alloy. Several characterization and electrochemical techniques were used to characterize the different Ni–P coatings’ morphologies, phase structures, elemental compositions, and corrosion protection. The gradient coating showed good adhesion and high corrosion and wear resistance, enabling the application of aluminum alloy in harsh environments. The results showed that the double zinc immersion was vital in obtaining excellent adhesion (81.2 N). The optimal coating was not peeled and shredded even after bending tests with angles higher than 90°and was not corroded visually after 500 h of neutral salt spray test at 35℃. The high corrosion resistance was attributed to the misaligning of these micro defects in the three different nickel alloy layers and the amorphous structure of the high P content in the outer layer. These findings guide the exploration of functional gradient coatings that meet the high application requirement of aluminum alloy parts in complicated and harsh aviation environments.展开更多
The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution...The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution in 7075 aluminum alloy during hot deformation.Isothermal compression tests were conducted to obtain material parameters for 7075 aluminum alloy,leading to the establishment of models for dislocation density,nucleation of recrystallized grains,and grain growth.Integrating these aspects with grain topological deformation,our CA model effectively predicts flow stress,dynamic recrystallization(DRX) volume fraction,and average grain size under diverse deformation conditions.A systematic comparison was made between electron back scattered diffraction(EBSD) maps and CA model simulated under different deformation temperatures(573 to 723 K),strain rates(0.001 to 1 s^(-1)),and strain amounts(30% to 70%).These analyses indicate that large strain,high temperature,and low strain rate facilitate dynamic recrystallization and grain refinement.The results from the CA model show good accuracy and predictive capability,with experimental error within 10%.展开更多
The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)wa...The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)was investigated.The results demonstrated that the fatigue life of SP/MRR samples is longer than that of MRR/SP.On the plane 150μm below the surface.The grains with high angle grain boundary account for 71.5%and 34.3%for MRR/SP and SP/MRR samples,respectively.The crack propagation path of the MRR/SP is transgranular and intergranular,and it is intergranular for the MRR/SP.Multitudinous fatigue striations and some voids appeared at the fracture during the stable crack propagation stage.However,fatigue striations for SP/MRR are with smaller spacing,fewer holes,and smaller size under SP/MRR compared with fatigue fracture of MRR/SP.The differences in fatigue properties and fracture characteristics of the NZ are related to the microstructure after the two combined surface modifications.展开更多
The effect of Ti and Ce microalloying on the mechanical properties of Al-9Si-3.5Cu-0.2Zr-0.1Sr cast aluminum alloy was investigated,and it was hoped that the cast aluminum alloy with excellent comprehensive properties...The effect of Ti and Ce microalloying on the mechanical properties of Al-9Si-3.5Cu-0.2Zr-0.1Sr cast aluminum alloy was investigated,and it was hoped that the cast aluminum alloy with excellent comprehensive properties could be obtained.On the basis of Zr-Sr microalloyed cast aluminum alloy(Al-9Si-3.5Cu-0.2Zr-0.1Sr),the effects of 0.2Zr-0.1Sr-0.16Ti ternary microalloying and 0.2Zr-0.1Sr-0.16Ti-0.1Ce quaternary microalloying on the microstructure and properties of the alloy were investigated.The experimental results show that compared with Zr-Sr microalloying,Zr-Sr-Ti microalloying and Zr-Sr-Ti-Ce microalloying can effectively refine the microstructure,improve the modification effect of Si phase,and promote the improvement of Al_(2)Cu phase,thus improving the properties.The higher the degree of microalloying,the hardness is gradually increasing,but the electrical conductivity is gradually decreasing.Zr-Sr-Ti microalloying can increase the tensile strength of the alloy to 400.07 MPa and the elongation to 9.5%.Zr-Sr-Ti-Ce microalloying do not continue to improve the properties of the alloy,and the tensile strength and elongation after fracture decrease to a certain extent due to the addition of Ce.Therefore,the best comprehensive properties can be obtained by ZrSr-Ti microalloying(Al-9Si-3.5Cu-0.2Zr-0.1Sr-0.16Ti).展开更多
The influence of thermal-cold cycling treatment on mechanical properties and microstructure of 6061 aluminum alloy was investigated by means of tensile test, optical microscopy(OM), X-ray diffraction(XRD) and transmis...The influence of thermal-cold cycling treatment on mechanical properties and microstructure of 6061 aluminum alloy was investigated by means of tensile test, optical microscopy(OM), X-ray diffraction(XRD) and transmission electron microscopy(TEM). The cryogenic treatment mechanism of the alloys was discussed. The results show that thermal-cold cycling treatment is beneficial since it produces a large number of dislocations and accelerates the ageing process of the alloy and yields the finer dispersed β" precipitates in the matrix. This variation of microstructural changes leads to more favorable mechanical properties than the other investigated states, while grain boundary precipitation is coarse and distributed discontinuously along grain boundaries, with a lower precipitation free zone(PEZ) on the both sides of precipitated phase. As a result, the tensile strength, elongation and conductivity of 6061 aluminum alloy after thermal-cold cycling treatment are 373.37 MPa, 17.2% and 28.2 MS/m, respectively. Compared with conventional T6 temper, the mechanical properties are improved significantly.展开更多
Burnishing experiments with different burnishing parameters were performed on a computer numerical control milling machine to characterize the surface roughness of an aluminum alloy during burnishing.The chaos theory ...Burnishing experiments with different burnishing parameters were performed on a computer numerical control milling machine to characterize the surface roughness of an aluminum alloy during burnishing.The chaos theory was employed to investigate the nonlinear features of the burnishing system.The experimental results show that the power spectrum is broadband and continuous,and the Lyapunov exponentλis positive,proving that burnishing has chaotic characteristics.The chaotic characteristic parameter,the correlation dimension D,is sensitive to the time behavior of the system and is used to establish the corresponding relationship with the surface roughness.The correlation dimension was the largest,when the surface roughness was the smallest.Furthermore,when the correlation dimension curve decreases,the roughness curve increases.The correlation dimension and surface roughness exhibit opposite variation trends.The higher the correlation dimension,the lower the surface roughness.The surface roughness of the aluminum alloy can be characterized online by calculating the correlation dimension during burnishing.展开更多
Aluminum alloy tubes were prepared by tube spinning.The intergranular and electrochemical corrosion tests were used to investigate the intergranular corrosion behavior of the 5A06 aluminum alloy blank sample and the s...Aluminum alloy tubes were prepared by tube spinning.The intergranular and electrochemical corrosion tests were used to investigate the intergranular corrosion behavior of the 5A06 aluminum alloy blank sample and the spinning sample.Results showed that the intergranular corrosion resistance of the spinning sample was higher than that of the blank sample.In addition,the electrochemical corrosion resistance of the spinning sample was higher than that of the blank sample.The EDS maps indicated a uniform element distribution pattern of aluminum and magnesium.Moreover,the phase composition and lattice constant of the samples were obtained by XRD analysis.The differences in microstructure between the aluminum alloy subjected to the spinning process and the untreated aluminum alloy were determined by EBSD.The differences were mainly attributed to the complex interactions among grain size,dislocations and grain boundaries.展开更多
Solution and quenching heat treatments are generally carried out in a roller hearth furnace for large-scale thick aluminum alloy plates.However,the asymmetric or uneven spray water flow rate is inevitable under indust...Solution and quenching heat treatments are generally carried out in a roller hearth furnace for large-scale thick aluminum alloy plates.However,the asymmetric or uneven spray water flow rate is inevitable under industrial production conditions,which leads to an asymmetric residual stress distribution.The spray quenching treatment was conducted on self-designed spray equipment,and the residual stress along the thickness direction was measured by a layer removal method based on deflections.Under the asymmetric spray quenching condition,the subsurface stress of the high-flow rate surface was lower than that of the low-flow rate surface,and the difference between the two subsurface stresses increased with the increase in the difference in water flow rates.The subsurface stress underneath the surface with a water flow rate of 0.60 m^(3)/h was 15.38 MPa less than that of 0.15 m^(3)/h.The simulated residual stress by finite element(FE)method of the high heat transfer coefficient(HTC)surface was less than that of the low HTC surface,which is consistent with the experimental results.The FE model can be used to analyze the strain and stress evolution and predict the quenched stress magnitude and distribution.展开更多
When aluminum alloys are coupled with dissimilar materials,they often act as corrosion anodes and are suscepted to accelerated corrosion.Therefore,deepening our knowledge of such corrosion phenomena,related mechanisms...When aluminum alloys are coupled with dissimilar materials,they often act as corrosion anodes and are suscepted to accelerated corrosion.Therefore,deepening our knowledge of such corrosion phenomena,related mechanisms,and elaborating new prediction model is of great theoretical and practical significance.In this paper,such mechanisms are explained from both macroscopic and microscopic points of view by considering several aspects such as the second phase particle type,grain size,and environmental ions.More specifically,different perspectives on such a problem are elaborated,which take into account:the properties of the coupling pair materials,geometrical characteristics,environmental media characteristics,the corrosion regularity of different types of aluminum alloys,the influence of area ratio on anode corrosion current density,the interference of the solution primary ions represented by Cl-and the accompanying ions represented by Al3+.A review is also conducted of the standard test methods used in the study of aluminum alloys galvanic corrosion and of research methods such as the Wire Beam Electrodes Technology(WBE),the Scanning Kelvin Probe Force Microscopy(SKPFM)technology.Finally,three kinds of inhibition technologies are discussed,including the anodic oxidation treatment,the corrosion inhibitor treatment and the coating protection method.展开更多
This study aims to explore a method suitable for welding 7A52 high-strength aluminum alloy plates with continuously varying thicknesses and the causes of microscopic defects in welds in order to improve welding qualit...This study aims to explore a method suitable for welding 7A52 high-strength aluminum alloy plates with continuously varying thicknesses and the causes of microscopic defects in welds in order to improve welding quality.Comparative tests were conducted to analyze weld defects and deformation when welding the aluminum alloy plates with varying thicknesses at constant laser power.The laser power required for melting welds at varying-thickness positions was estimated.Weld defects and deformation when welding aluminum alloy plates with varying thicknesses at con-tinuous variable laser power were detected.The causes of microscopic weld defects during constant-power welding were analyzed.The welding defects and deformation and the welding quality were improved by welding aluminum alloy plates at continuous variable power.展开更多
As a critical structure of aerospace equipment,aluminum alloy stiffened plate will influence the stability of spacecraft in orbit and the normal operation of the system.In this study,a GWO-ELM algorithm-based impact d...As a critical structure of aerospace equipment,aluminum alloy stiffened plate will influence the stability of spacecraft in orbit and the normal operation of the system.In this study,a GWO-ELM algorithm-based impact damage identification method is proposed for aluminum alloy stiffened panels to monitor and evaluate the damage condition of such stiffened panels of spacecraft.Firstly,together with numerical simulation,the experimental simulation to obtain the damage acoustic emission signals of aluminum alloy reinforced panels is performed,to establish the damage data.Subsequently,the amplitude-frequency characteristics of impact damage signals are extracted and put into an extreme learning machine(ELM)model to identify the impact location and damage degree,and the Gray Wolf Optimization(GWO)algorithm is employed to update the weight parameters of the model.Finally,experiments are conducted on the irregular aluminum alloy stiffened plate with the size of 2200 mm×500 mm×10 mm,the identification accuracy of impact position and damage degree is 98.90% and 99.55% in 68 test areas,respectively.Comparative experiments with ELM and backpropagation neural networks(BPNN)demonstrate that the impact damage identification of aluminum alloy stiffened plate based on GWO-ELM algorithm can serve as an effective way to monitor spacecraft structural damage.展开更多
The ongoing effort to create methods for detecting and quantifying fatigue damage is motivated by the high levels of uncertainty in present fatigue-life prediction approaches and the frequently catastrophic nature of ...The ongoing effort to create methods for detecting and quantifying fatigue damage is motivated by the high levels of uncertainty in present fatigue-life prediction approaches and the frequently catastrophic nature of fatigue failure.The fatigue life of high strength aluminum alloy 2090-T83 is predicted in this study using a variety of artificial intelligence and machine learning techniques for constant amplitude and negative stress ratios(R?1).Artificial neural networks(ANN),adaptive neuro-fuzzy inference systems(ANFIS),support-vector machines(SVM),a random forest model(RF),and an extreme-gradient tree-boosting model(XGB)are trained using numerical and experimental input data obtained from fatigue tests based on a relatively low number of stress measurements.In particular,the coefficients of the traditional force law formula are found using relevant numerical methods.It is shown that,in comparison to traditional approaches,the neural network and neuro-fuzzy models produce better results,with the neural network models trained using the boosting iterations technique providing the best performances.Building strong models from weak models,XGB helps to predict fatigue life by reducing model partiality and variation in supervised learning.Fuzzy neural models can be used to predict the fatigue life of alloys more accurately than neural networks and traditional methods.展开更多
基金Funded by the National Natural Science Foundation of China(Nos.51371039 and 51871031)
文摘Plasma electrolytic oxidation(PEO) coatings were fabricated on 6063 aluminum alloy in a cheap and convenient electrolyte. The effect of different current densities, i e, 5, 10, 15, and 20 A/dm^2 on the microstructure and corrosion behavior of coatings was comprehensively studied by scanning electron microscopy(SEM), stereoscopic microscopy, potentiodynamic polarization and electrochemical impedance spectroscopy(EIS), respectively. It is found that the pore density decreases and the pore size increases with increasing current density. The XRD results show that the coatings are only composed of α-Al_2 O_3 and γ-Al_2 O_3. Potentiodynamic polarization test proves that the coating formed under 10 A/dm^2 possesses the best anticorrosion property. The long time EIS test shows that the coating under 10 A/dm^2 is able to protect the aluminum alloy substrate after long time of immersion in 0.59 M NaCl solution, which confirms the salt solution immersion test results in 2 M NaCl solution.
文摘To study the damage and fracture mechanism of 6063 aluminum alloy under different stress states,three kinds of representative triaxial stress states have been adopted,namely smooth tensile,notch tensile,and pure shear.The results of the study indicate the following.During the notch tensile test,a relatively higher stress triaxiality appears in the root of the notch.With the applied loading increasing,the volume fraction of microvoids in the root of the notch increases continuously.When it reaches the critical volume fraction of microvoids,the specimen fractures.During the pure shear test,the stress triaxiality almost equals to zero,and there is almost no microvoids but a shear band at the center of the butterfly specimen.The shear band results from nonuniform deformation constantly under the shear stress.With stress concentration,cracks are produced within the shear band and are later coalesced.When the equivalent plastic strain reaches the critical value(equivalent plastic fracture strain),the butterfly specimen fractures.During the smooth tensile test,the stress triaxiality in the gauge of the specimen remains constant at 0.33.Thus,the volume of microvoids of the smooth tensile test is less than that of the notch tensile test and the smooth specimen fractures due to shearing between microvoids.The G-T-N damage model and Johnson-Cook model are used to simulate the notch tensile and shear test,respectively.The simulated engineering stress-strain curves fit the measured engineering stress-strain curves very well.In addition,the empirical damage evolution equation for the notch specimen is obtained from the experimental data and FEM simulations.
文摘In this work, 6063 aluminum alloy-graphite joint intended for thermal conductive application were realized by applying Al-CuSi-Ni-Mg brazing filler metal and Ag-Cu-Ti pasted on high density graphite substrate to ensure wetting during the brazing process. The interface reactions during brazing and mechanical properties were studied using scanning electron microscopy(SEM) and shear test device.TiC was formed at the graphite/active Ag-Cu-Ti paste interface due to the reaction between Ti and C, and thus the wettability on the graphite was improved.It is shown that joint with a good quality can be produced at a brazing temperature of 550 ℃ for 10 min.The average tensile strength of the joint is 21 MPa. thus the wettability on the graphite was improved.It is shown that joint with a good quality can be produced at a brazing temperature of 550 ℃ for 10 min.
文摘The deformation behavior characteristics of 6063 aluminum alloy were studied experimentally by isothermal compression tests on a Gleeble-1500 thermal-mechanical simulator. Cylindrical specimens of 14mm in height and 10mm in diameter were compressed dynamically at temperatures ranging from 473 to 723K and at higher strain rates from 5 to 30s -1 . It is found that the flow curves not only depend on the strain rate and temperature but also on the dynamic recovery and recrystallization behavior. The results show that the flow stress decreased with the increase of temperature, while increased with the increase of strain rate.The discontinuous dynamic recrystallization (DDRX) may take place at a high strain rate of 20s -1 under the tested conditions. At 30s -1 , the flow curve can exhibit flow softening due to the effect of temperature rise that raised the temperature by about 32K in less than 0.05s.
基金financially supported by Grant program from Babol Noshirvani University of Technology (Nos.BNUT/370725/98 and BNUT/393044/98)
文摘In the present work,the friction stir back extrusion(FSBE)process was used as a novel method for the fabrication of AA6063 aluminum alloy wire.Scanning electron microscopy(SEM)equipped with energy dispersive spectroscopy(EDS),tensile and hardness tests were performed.The FSBE via the rotational speed of 475 r/min resulted in fine equiaxed grains,and the mean grain size decreased from 179.0μm to 15.5μm due to the occurrence of dynamic recrystallization(DRX).Heat generated by the FSBE changed the size and volume fraction of the Mg2Si precipitated particles.The minimum particle size and maximum volume fraction obtained in the sample were processed by rotational speeds of 475 and 600 r/min,respectively.The 475-r/min sample had the maximum hardness value due to having the lowest grain size(i.e.,15.5μm)and the presence of many fine Mg2Si precipitates in the aluminum matrix.With increasing rotational speed up to 600 r/min,the hardness decreased,owing to the growth of both grains and precipitates.The FSBE process with a rotational speed of 475 r/min increased the tensile strength(from 150 to 209 MPa)and ductility(from 21.0%to 30.2%)simultaneously.
文摘The aim of this work is the mechanical and microstructural characterization by optical and electron microscopy as well as microhardness of Al 6063 alloy after mechanical and thermal treatment. Al-Mg based alloys have special attention due to the lightness of the material and certain mechanical properties and recyclability. Such alloys produce good mechanical properties in moderate mechanical efforts (up to 700 MPa) and good resistance to the corrosion. Cold rolling steps (30%, 60% and 90% in area reduction) in Al 6063 alloy were employed for the recrystallization studies, followed by thermal treatment using four isothermal heating (423K, 523K, 623K and 723K) during 1800, 3600, 5400 and 7200s. The direct observation and chemical microanalysis were made in a JEOL200C and JEOL2010 transmission electron microscopes combined with mechanical characterization utilizing Vickers microhardness measurements. Normally classified as non-heat-treatable these alloys obtain higher strength either by strain-hardening or by solid solution. The nucleation of new grains is a non stability of the deformed microstructure, depending on subgrain size heterogeneities present as potential embryos in the deformed state adjacent to high local misorientation. The results indicate a significant effect of second-phase particles on recrystallization and how to control the resulting microstructure and texture by the use of particles. It may be a preferential growth in the early stage due to their local environment or a selection of certain orientations from among those produced by particles stimulated nucleation or a preferential nucleation at particles in favored sites such as grain boundaries.
文摘This research considered the effect of non-natural aging on the microstructural characteristics and mechanical properties of as-cast aluminum 6063 alloys. The samples were developed through a sand casting process and machined into tensile and impact test samples before carrying out solution heat treatment at 550?C (0.83 T<sub>m</sub>) on two parts of the samples while retaining one part as the control. The two parts were further divided into sets denoted A and B and were aged at 180?C (0.27 T<sub>m</sub>) and 160?C (0.24 T<sub>m</sub>), respectively, for 12 hours. The results showed that sample A has the optimal yield strength and ultimate tensile strength of 192 and 206 MPa, respectively. Likewise, the sample gave the highest impact strength value of about 9.63 J/mm<sup>2</sup>. The observed results were supported by the optical micrograph, which revealed that the sample has evenly dispersed precipitates in its microstructure. This is deemed responsible for the observed increase in strength of the sample.
基金financially supported by the National Natural Science Foundation of China (No.52271073)。
文摘A Ni–P alloy gradient coating consisting of multiple electroless Ni–P layers with various phosphorus contents was prepared on the aviation aluminum alloy. Several characterization and electrochemical techniques were used to characterize the different Ni–P coatings’ morphologies, phase structures, elemental compositions, and corrosion protection. The gradient coating showed good adhesion and high corrosion and wear resistance, enabling the application of aluminum alloy in harsh environments. The results showed that the double zinc immersion was vital in obtaining excellent adhesion (81.2 N). The optimal coating was not peeled and shredded even after bending tests with angles higher than 90°and was not corroded visually after 500 h of neutral salt spray test at 35℃. The high corrosion resistance was attributed to the misaligning of these micro defects in the three different nickel alloy layers and the amorphous structure of the high P content in the outer layer. These findings guide the exploration of functional gradient coatings that meet the high application requirement of aluminum alloy parts in complicated and harsh aviation environments.
基金Funded by the Central Government Guides Local Funds for Science and Technology Development(No.YDZJSX20231A045)the Fundamental Research Program of Shanxi Province(Nos.202103021223288 and 202103021224282)。
文摘The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution in 7075 aluminum alloy during hot deformation.Isothermal compression tests were conducted to obtain material parameters for 7075 aluminum alloy,leading to the establishment of models for dislocation density,nucleation of recrystallized grains,and grain growth.Integrating these aspects with grain topological deformation,our CA model effectively predicts flow stress,dynamic recrystallization(DRX) volume fraction,and average grain size under diverse deformation conditions.A systematic comparison was made between electron back scattered diffraction(EBSD) maps and CA model simulated under different deformation temperatures(573 to 723 K),strain rates(0.001 to 1 s^(-1)),and strain amounts(30% to 70%).These analyses indicate that large strain,high temperature,and low strain rate facilitate dynamic recrystallization and grain refinement.The results from the CA model show good accuracy and predictive capability,with experimental error within 10%.
基金supported by the National Natural Science Foundation of China(Grants 51865028)the Gansu Provincial Science and Technology Planning Project(Grant No.20YF8GA056).
文摘The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)was investigated.The results demonstrated that the fatigue life of SP/MRR samples is longer than that of MRR/SP.On the plane 150μm below the surface.The grains with high angle grain boundary account for 71.5%and 34.3%for MRR/SP and SP/MRR samples,respectively.The crack propagation path of the MRR/SP is transgranular and intergranular,and it is intergranular for the MRR/SP.Multitudinous fatigue striations and some voids appeared at the fracture during the stable crack propagation stage.However,fatigue striations for SP/MRR are with smaller spacing,fewer holes,and smaller size under SP/MRR compared with fatigue fracture of MRR/SP.The differences in fatigue properties and fracture characteristics of the NZ are related to the microstructure after the two combined surface modifications.
基金Funded by the Key Projects of Equipment Pre-research Foundation of the Ministry of Equipment Development of the Central Military Commission of China(No.6140922010201)the Key R&D Plan of Zhenjiang in 2018(No.GY2018021)。
文摘The effect of Ti and Ce microalloying on the mechanical properties of Al-9Si-3.5Cu-0.2Zr-0.1Sr cast aluminum alloy was investigated,and it was hoped that the cast aluminum alloy with excellent comprehensive properties could be obtained.On the basis of Zr-Sr microalloyed cast aluminum alloy(Al-9Si-3.5Cu-0.2Zr-0.1Sr),the effects of 0.2Zr-0.1Sr-0.16Ti ternary microalloying and 0.2Zr-0.1Sr-0.16Ti-0.1Ce quaternary microalloying on the microstructure and properties of the alloy were investigated.The experimental results show that compared with Zr-Sr microalloying,Zr-Sr-Ti microalloying and Zr-Sr-Ti-Ce microalloying can effectively refine the microstructure,improve the modification effect of Si phase,and promote the improvement of Al_(2)Cu phase,thus improving the properties.The higher the degree of microalloying,the hardness is gradually increasing,but the electrical conductivity is gradually decreasing.Zr-Sr-Ti microalloying can increase the tensile strength of the alloy to 400.07 MPa and the elongation to 9.5%.Zr-Sr-Ti-Ce microalloying do not continue to improve the properties of the alloy,and the tensile strength and elongation after fracture decrease to a certain extent due to the addition of Ce.Therefore,the best comprehensive properties can be obtained by ZrSr-Ti microalloying(Al-9Si-3.5Cu-0.2Zr-0.1Sr-0.16Ti).
基金Key Scientific and Technological Project of Henan Province (No.222102230021)Key Scientific Research Projects of Universities in Henan Province (No.21B430003)The Training Program for Young Backbone Teachers in Henan Higher Education Institutions (No.2019GGJS266)。
文摘The influence of thermal-cold cycling treatment on mechanical properties and microstructure of 6061 aluminum alloy was investigated by means of tensile test, optical microscopy(OM), X-ray diffraction(XRD) and transmission electron microscopy(TEM). The cryogenic treatment mechanism of the alloys was discussed. The results show that thermal-cold cycling treatment is beneficial since it produces a large number of dislocations and accelerates the ageing process of the alloy and yields the finer dispersed β" precipitates in the matrix. This variation of microstructural changes leads to more favorable mechanical properties than the other investigated states, while grain boundary precipitation is coarse and distributed discontinuously along grain boundaries, with a lower precipitation free zone(PEZ) on the both sides of precipitated phase. As a result, the tensile strength, elongation and conductivity of 6061 aluminum alloy after thermal-cold cycling treatment are 373.37 MPa, 17.2% and 28.2 MS/m, respectively. Compared with conventional T6 temper, the mechanical properties are improved significantly.
基金National Natural Science Foundation of China(Grant Nos.52175194,52105215,52075047)Zhejiang Provincial Natural Science Foundation of China(LR23E050002)+1 种基金Fundamental Research Funds for the Provincial Universities of Zhejiang(Grant No.RF-A2019008)Key Laboratory of E&M(Zhejiang University of Technology),Ministry of Education&Zhejiang Province(Grant No.EM2021120103)。
文摘Burnishing experiments with different burnishing parameters were performed on a computer numerical control milling machine to characterize the surface roughness of an aluminum alloy during burnishing.The chaos theory was employed to investigate the nonlinear features of the burnishing system.The experimental results show that the power spectrum is broadband and continuous,and the Lyapunov exponentλis positive,proving that burnishing has chaotic characteristics.The chaotic characteristic parameter,the correlation dimension D,is sensitive to the time behavior of the system and is used to establish the corresponding relationship with the surface roughness.The correlation dimension was the largest,when the surface roughness was the smallest.Furthermore,when the correlation dimension curve decreases,the roughness curve increases.The correlation dimension and surface roughness exhibit opposite variation trends.The higher the correlation dimension,the lower the surface roughness.The surface roughness of the aluminum alloy can be characterized online by calculating the correlation dimension during burnishing.
基金Funded by the National Natural Science Foundation of China(No.51802189)the Shanghai Lingang Innovation Program(No.SH-LG-GK-2020-28)。
文摘Aluminum alloy tubes were prepared by tube spinning.The intergranular and electrochemical corrosion tests were used to investigate the intergranular corrosion behavior of the 5A06 aluminum alloy blank sample and the spinning sample.Results showed that the intergranular corrosion resistance of the spinning sample was higher than that of the blank sample.In addition,the electrochemical corrosion resistance of the spinning sample was higher than that of the blank sample.The EDS maps indicated a uniform element distribution pattern of aluminum and magnesium.Moreover,the phase composition and lattice constant of the samples were obtained by XRD analysis.The differences in microstructure between the aluminum alloy subjected to the spinning process and the untreated aluminum alloy were determined by EBSD.The differences were mainly attributed to the complex interactions among grain size,dislocations and grain boundaries.
基金financially supported by the National Key Research and Development Program of China(No.2020YFF0218200)。
文摘Solution and quenching heat treatments are generally carried out in a roller hearth furnace for large-scale thick aluminum alloy plates.However,the asymmetric or uneven spray water flow rate is inevitable under industrial production conditions,which leads to an asymmetric residual stress distribution.The spray quenching treatment was conducted on self-designed spray equipment,and the residual stress along the thickness direction was measured by a layer removal method based on deflections.Under the asymmetric spray quenching condition,the subsurface stress of the high-flow rate surface was lower than that of the low-flow rate surface,and the difference between the two subsurface stresses increased with the increase in the difference in water flow rates.The subsurface stress underneath the surface with a water flow rate of 0.60 m^(3)/h was 15.38 MPa less than that of 0.15 m^(3)/h.The simulated residual stress by finite element(FE)method of the high heat transfer coefficient(HTC)surface was less than that of the low HTC surface,which is consistent with the experimental results.The FE model can be used to analyze the strain and stress evolution and predict the quenched stress magnitude and distribution.
基金This work is supported by the Natural Science Foundation of Shaanxi Province of China(No.2022JM-243)Youth Fund Project of University(2021QN-B026).
文摘When aluminum alloys are coupled with dissimilar materials,they often act as corrosion anodes and are suscepted to accelerated corrosion.Therefore,deepening our knowledge of such corrosion phenomena,related mechanisms,and elaborating new prediction model is of great theoretical and practical significance.In this paper,such mechanisms are explained from both macroscopic and microscopic points of view by considering several aspects such as the second phase particle type,grain size,and environmental ions.More specifically,different perspectives on such a problem are elaborated,which take into account:the properties of the coupling pair materials,geometrical characteristics,environmental media characteristics,the corrosion regularity of different types of aluminum alloys,the influence of area ratio on anode corrosion current density,the interference of the solution primary ions represented by Cl-and the accompanying ions represented by Al3+.A review is also conducted of the standard test methods used in the study of aluminum alloys galvanic corrosion and of research methods such as the Wire Beam Electrodes Technology(WBE),the Scanning Kelvin Probe Force Microscopy(SKPFM)technology.Finally,three kinds of inhibition technologies are discussed,including the anodic oxidation treatment,the corrosion inhibitor treatment and the coating protection method.
基金supported by the Guangxi College Youth Project Foundation(No.2023KY0913)Technology Project of Guizhou Province,Guizhou Science and Technology Cooper-ation Support Project Foundation[2020](No.2Y055)。
文摘This study aims to explore a method suitable for welding 7A52 high-strength aluminum alloy plates with continuously varying thicknesses and the causes of microscopic defects in welds in order to improve welding quality.Comparative tests were conducted to analyze weld defects and deformation when welding the aluminum alloy plates with varying thicknesses at constant laser power.The laser power required for melting welds at varying-thickness positions was estimated.Weld defects and deformation when welding aluminum alloy plates with varying thicknesses at con-tinuous variable laser power were detected.The causes of microscopic weld defects during constant-power welding were analyzed.The welding defects and deformation and the welding quality were improved by welding aluminum alloy plates at continuous variable power.
基金supported by National Key Research and Development Project(2020YFE0204900)National Natural Science Foundation of China(Grant Nos.61903224,62073193,61873333)Key Research and Development Plan of Shandong Province(Grant Nos.2019TSLH0301,2021CXGC010204).
文摘As a critical structure of aerospace equipment,aluminum alloy stiffened plate will influence the stability of spacecraft in orbit and the normal operation of the system.In this study,a GWO-ELM algorithm-based impact damage identification method is proposed for aluminum alloy stiffened panels to monitor and evaluate the damage condition of such stiffened panels of spacecraft.Firstly,together with numerical simulation,the experimental simulation to obtain the damage acoustic emission signals of aluminum alloy reinforced panels is performed,to establish the damage data.Subsequently,the amplitude-frequency characteristics of impact damage signals are extracted and put into an extreme learning machine(ELM)model to identify the impact location and damage degree,and the Gray Wolf Optimization(GWO)algorithm is employed to update the weight parameters of the model.Finally,experiments are conducted on the irregular aluminum alloy stiffened plate with the size of 2200 mm×500 mm×10 mm,the identification accuracy of impact position and damage degree is 98.90% and 99.55% in 68 test areas,respectively.Comparative experiments with ELM and backpropagation neural networks(BPNN)demonstrate that the impact damage identification of aluminum alloy stiffened plate based on GWO-ELM algorithm can serve as an effective way to monitor spacecraft structural damage.
文摘The ongoing effort to create methods for detecting and quantifying fatigue damage is motivated by the high levels of uncertainty in present fatigue-life prediction approaches and the frequently catastrophic nature of fatigue failure.The fatigue life of high strength aluminum alloy 2090-T83 is predicted in this study using a variety of artificial intelligence and machine learning techniques for constant amplitude and negative stress ratios(R?1).Artificial neural networks(ANN),adaptive neuro-fuzzy inference systems(ANFIS),support-vector machines(SVM),a random forest model(RF),and an extreme-gradient tree-boosting model(XGB)are trained using numerical and experimental input data obtained from fatigue tests based on a relatively low number of stress measurements.In particular,the coefficients of the traditional force law formula are found using relevant numerical methods.It is shown that,in comparison to traditional approaches,the neural network and neuro-fuzzy models produce better results,with the neural network models trained using the boosting iterations technique providing the best performances.Building strong models from weak models,XGB helps to predict fatigue life by reducing model partiality and variation in supervised learning.Fuzzy neural models can be used to predict the fatigue life of alloys more accurately than neural networks and traditional methods.
