Al？50%SiC （volume fraction） composites containing different sizesofSiC particles （average sizesof 23, 38 and 75 μm） were prepared by powder metallurgy. The influences of SiC particle sizes and annealing on the p...Al？50%SiC （volume fraction） composites containing different sizesofSiC particles （average sizesof 23, 38 and 75 μm） were prepared by powder metallurgy. The influences of SiC particle sizes and annealing on the propertiesof the compositeswere investigated. The results show that SiC particles are distributed uniformly in the Al matrix. The coarse SiC particles result in higher coefficient of thermal expansion （CTE） and higher thermal conductivity （TC）, while fine SiC particles decrease CTE and improve flexural strength of the composites. The morphology and size of SiC particles in the composite are not influenced by the annealing treatment at 400℃for 6h. However, the CTE and the flexural strength of annealed composites are decreased slightly, and the TCis improved. The TC, CTE and flexural strength of the Al/SiC composite with averageSiC particlesize of75 μm are 156 W/（m·K）, 11.6×10^-6K^-1 and 229 MPa, respectively.展开更多
TiB2/Al-30Si composites were fabricated via in-situ melt reaction under high-energy ultrasonic field. The microstructure and wear properties of the composite were investigated by XRD, SEM and dry sliding testing. The ...TiB2/Al-30Si composites were fabricated via in-situ melt reaction under high-energy ultrasonic field. The microstructure and wear properties of the composite were investigated by XRD, SEM and dry sliding testing. The results indicate that TiB2 reinforcement particles are uniformly distributed in the aluminum matrix under high-energy ultrasonic field. The morphology of the TiB2 particles is in circle-shape or quadrangle-shape, and the size of the particles is 0.1-1.5μm. The primary silicon particles are in quadrangle-shape and the average size of them is about 10μm. Hardness values of the Al-30Si matrix alloy and the TiB2/Al-30Si composites considerably increase as the high energy ultrasonic power increases. In particular, the maximum hardness value of the in-situ composites is about 1.3 times as high as that of the matrix alloy when the ultrasonic power is 1.2 kW, reaching 412 MPa. Meanwhile, the wear resistance of the in-situ TiB2/Al-30Si composites prepared under high-energy ultrasonic field is obviously improved and is insensitive to the applied loads of the dry sliding testing.展开更多
The effect of different cooling rates(2.7,5.5,17.1,and 57.5℃/s)on the solidification parameters,microstructure,and mechanical properties of Al-15Mg_(2)Si composites was studied.The results showed that a high cooling ...The effect of different cooling rates(2.7,5.5,17.1,and 57.5℃/s)on the solidification parameters,microstructure,and mechanical properties of Al-15Mg_(2)Si composites was studied.The results showed that a high cooling rate refined the Mg_(2)Si particles and changed their morphology to more compacted forms with less microcracking tendency.The average radius and fraction of primary Mg_(2)Si particles decreased from 20μm and 13.5%to about 10μm and 7.3%,respectively,as the cooling rate increased from 2.7 to 57.5℃/s.Increasing the cooling rate also improved the distribution of microconstituents and decreased the grain size and volume fraction of micropores.The mechanical properties results revealed that augmenting the cooling rate from 2.7 to about 57.5℃/s increased the hardness and quality index by 25%and245%,respectively.The high cooling rate also changed the fracture mechanism from a brittle-dominated mode to a high-energy ductile mode comprising extensive dimpled zones.展开更多
SiCw/Al-18Si composites were prepared by squeeze casting technique.Solidification behavior of SiCw/Al-18Si composites was studied by differential scanning calorimeter(DSC) and scanning electron microscopy(SEM).The re-...SiCw/Al-18Si composites were prepared by squeeze casting technique.Solidification behavior of SiCw/Al-18Si composites was studied by differential scanning calorimeter(DSC) and scanning electron microscopy(SEM).The re-melting temperature has little effect on the solidification behavior and microstructure of composites.With the increase of SiC whisker content,onset and peak temperatures of primary Si decrease and the average size of primary silicon becomes smaller and smaller.Sr addition lowers onset and peak temperatures of primary Si,however,onset and peak temperatures of eutectic were barely affected by Sr addition.The average sizes of primary Si and Al-Si eutectic both decrease by Sr addition.展开更多
Si/SiC ceramic composite and lnvar alloy were successfidly joined by vacuum brazing using Ti5OCu-W filler metals into which W was added to release the thermal stress of the brazed joint. Microstructures of the brazed ...Si/SiC ceramic composite and lnvar alloy were successfidly joined by vacuum brazing using Ti5OCu-W filler metals into which W was added to release the thermal stress of the brazed joint. Microstructures of the brazed joints were irwestigated by scanning electron micrascope （SEM） and energy dispersive spectrometer （EDS）. The mechanical properties of the brazed joints were measured by shearing tests. The results showed that the brazed joints were composed of Ti-Cu phase, W phase and Ti-Si phase. W had no effect on the wettability and mobility of the .filler metals. The growth of Ti2 Cu phase was restrained, and the reaction between ceramic composite and filler metals was weakened. The specimen, brazed at 970°C for 5 rain, had the maximum shear strength of 108 MPa at room temperature.展开更多
采用高频感应炉熔炼制备Al-50Si合金,通过金相、热物理性能、SEM和能谱分析仪对不同参数下得到的Al-50Si合金缺陷和热物理性能进行测试分析。结果表明,当熔炼频率为930 Hz,用4 g C_2Cl_6精炼剂精炼一次时铸态宏观样貌较好。随着温度的升...采用高频感应炉熔炼制备Al-50Si合金,通过金相、热物理性能、SEM和能谱分析仪对不同参数下得到的Al-50Si合金缺陷和热物理性能进行测试分析。结果表明,当熔炼频率为930 Hz,用4 g C_2Cl_6精炼剂精炼一次时铸态宏观样貌较好。随着温度的升高,气体的溶解度变小,气体更容易从金属液中逸出所以930 Hz熔炼时效果较好;随着精炼次数和精炼剂单次用量的增加,气孔有逐渐变大的趋势。这是因为精炼时金属液剧烈翻腾不但会卷入新的气体,还可能会使金属液中的气孔逐渐聚集所以气孔会逐渐变大。铸造气孔的存在降低了材料的热导率,同时气孔的增加也使得材料的线膨胀系数变大。展开更多
基金Project support by the 2015 Shandong Province Project for Outstanding Subject Talent Group,China
文摘Al？50%SiC （volume fraction） composites containing different sizesofSiC particles （average sizesof 23, 38 and 75 μm） were prepared by powder metallurgy. The influences of SiC particle sizes and annealing on the propertiesof the compositeswere investigated. The results show that SiC particles are distributed uniformly in the Al matrix. The coarse SiC particles result in higher coefficient of thermal expansion （CTE） and higher thermal conductivity （TC）, while fine SiC particles decrease CTE and improve flexural strength of the composites. The morphology and size of SiC particles in the composite are not influenced by the annealing treatment at 400℃for 6h. However, the CTE and the flexural strength of annealed composites are decreased slightly, and the TCis improved. The TC, CTE and flexural strength of the Al/SiC composite with averageSiC particlesize of75 μm are 156 W/（m·K）, 11.6×10^-6K^-1 and 229 MPa, respectively.
基金Project(51174098)supported by the National Natural Science Foundation of ChinaProject(kjsmcx0903)supported by the Foundation of the Jiangsu Province Key Laboratory of Materials Tribology,China+2 种基金Project(1202015B)supported by the Postdoctoral Science Foundation of Jiangsu Province,ChinaProject(03)supported by the Undergraduate Practice-Innovation Training Foundation of Jiangsu University,ChinaProjects(GY2012020,GY2013032)supported by the Science and Technology Support Plan Project Foundation of Zhenjiang City,China
文摘TiB2/Al-30Si composites were fabricated via in-situ melt reaction under high-energy ultrasonic field. The microstructure and wear properties of the composite were investigated by XRD, SEM and dry sliding testing. The results indicate that TiB2 reinforcement particles are uniformly distributed in the aluminum matrix under high-energy ultrasonic field. The morphology of the TiB2 particles is in circle-shape or quadrangle-shape, and the size of the particles is 0.1-1.5μm. The primary silicon particles are in quadrangle-shape and the average size of them is about 10μm. Hardness values of the Al-30Si matrix alloy and the TiB2/Al-30Si composites considerably increase as the high energy ultrasonic power increases. In particular, the maximum hardness value of the in-situ composites is about 1.3 times as high as that of the matrix alloy when the ultrasonic power is 1.2 kW, reaching 412 MPa. Meanwhile, the wear resistance of the in-situ TiB2/Al-30Si composites prepared under high-energy ultrasonic field is obviously improved and is insensitive to the applied loads of the dry sliding testing.
文摘The effect of different cooling rates(2.7,5.5,17.1,and 57.5℃/s)on the solidification parameters,microstructure,and mechanical properties of Al-15Mg_(2)Si composites was studied.The results showed that a high cooling rate refined the Mg_(2)Si particles and changed their morphology to more compacted forms with less microcracking tendency.The average radius and fraction of primary Mg_(2)Si particles decreased from 20μm and 13.5%to about 10μm and 7.3%,respectively,as the cooling rate increased from 2.7 to 57.5℃/s.Increasing the cooling rate also improved the distribution of microconstituents and decreased the grain size and volume fraction of micropores.The mechanical properties results revealed that augmenting the cooling rate from 2.7 to about 57.5℃/s increased the hardness and quality index by 25%and245%,respectively.The high cooling rate also changed the fracture mechanism from a brittle-dominated mode to a high-energy ductile mode comprising extensive dimpled zones.
文摘SiCw/Al-18Si composites were prepared by squeeze casting technique.Solidification behavior of SiCw/Al-18Si composites was studied by differential scanning calorimeter(DSC) and scanning electron microscopy(SEM).The re-melting temperature has little effect on the solidification behavior and microstructure of composites.With the increase of SiC whisker content,onset and peak temperatures of primary Si decrease and the average size of primary silicon becomes smaller and smaller.Sr addition lowers onset and peak temperatures of primary Si,however,onset and peak temperatures of eutectic were barely affected by Sr addition.The average sizes of primary Si and Al-Si eutectic both decrease by Sr addition.
文摘Si/SiC ceramic composite and lnvar alloy were successfidly joined by vacuum brazing using Ti5OCu-W filler metals into which W was added to release the thermal stress of the brazed joint. Microstructures of the brazed joints were irwestigated by scanning electron micrascope （SEM） and energy dispersive spectrometer （EDS）. The mechanical properties of the brazed joints were measured by shearing tests. The results showed that the brazed joints were composed of Ti-Cu phase, W phase and Ti-Si phase. W had no effect on the wettability and mobility of the .filler metals. The growth of Ti2 Cu phase was restrained, and the reaction between ceramic composite and filler metals was weakened. The specimen, brazed at 970°C for 5 rain, had the maximum shear strength of 108 MPa at room temperature.
文摘采用高频感应炉熔炼制备Al-50Si合金,通过金相、热物理性能、SEM和能谱分析仪对不同参数下得到的Al-50Si合金缺陷和热物理性能进行测试分析。结果表明,当熔炼频率为930 Hz,用4 g C_2Cl_6精炼剂精炼一次时铸态宏观样貌较好。随着温度的升高,气体的溶解度变小,气体更容易从金属液中逸出所以930 Hz熔炼时效果较好;随着精炼次数和精炼剂单次用量的增加,气孔有逐渐变大的趋势。这是因为精炼时金属液剧烈翻腾不但会卷入新的气体,还可能会使金属液中的气孔逐渐聚集所以气孔会逐渐变大。铸造气孔的存在降低了材料的热导率,同时气孔的增加也使得材料的线膨胀系数变大。
