Prepreg stickiness is the adhesion between prepregs or between a prepreg and a mold in lay-up process.It is critical for automated fiber placement,because the stickiness should be small for smooth transport,as well as...Prepreg stickiness is the adhesion between prepregs or between a prepreg and a mold in lay-up process.It is critical for automated fiber placement,because the stickiness should be small for smooth transport,as well as large enough on the laying surface for a good placement performance.To ensure prepreg stickiness always being in the optimum laying window,placement temperature should be changed according to the laying speed.In our work,the relationship between laying speed and emissive power of heating lamp was studied.The heat transfer process between heating lamp and laying surface was analyzed and the control equation of dynamic temperature was derived.Finally,the infrared heating system was built and its effectiveness was verified based on placement experiment.展开更多
A global energy fairing method,applied to automated fiber placement(AFP)tool path,was proposed.The main purpose was to improve the adaptability of AFP path towards part with sharp curvature variation as well as produc...A global energy fairing method,applied to automated fiber placement(AFP)tool path,was proposed.The main purpose was to improve the adaptability of AFP path towards part with sharp curvature variation as well as product quality.The relation between path geometric property and manufacturing property was discussed and a series of experiments were carried out.Based on cubic B-Spline global fairing method,the AFP tool path was faired which decreased the tool path curvature and curvature changing rate.Compared with initial ones,the path faired by the proposed method was relatively flat and smooth,which contributed to layup efficiency and reducing bulking defects.The method was demonstrated potentials in application for AFP manufacturing,especially for aeronautic and aerospace industry practice.展开更多
In-situ consolidation forming of high-performance thermoplastic composites by Automated Fiber Placement(AFP)is of significant interest in aerospace.During the laying process,the heating temperature has a great influen...In-situ consolidation forming of high-performance thermoplastic composites by Automated Fiber Placement(AFP)is of significant interest in aerospace.During the laying process,the heating temperature has a great influence on the quality of the formed components.A threedimensional heat transfer finite element model of Carbon Fiber(CF)/Polyether Ether Ketone(PEEK)heated by Slit Structure Nozzle Hot Gas Torch(SSNHGT)assisted AFP is proposed.The influence of gas flow rate,heat transfer distance,and laying speed on heating temperature is analysed.The results show that the overall temperature increases and then decreases as the gas flow rate increases.With the increase in heat transfer distance and laying speed,the overall temperature decreases.Meanwhile,the gas flow rate has the greatest influence on the temperature of CF/PEEK being heated,followed by the laying speed and finally the heat transfer distance.Furthermore,the model can also be extended to other fiber-reinforced polymer composites formed by hot gas torch assisted AFP,which can guide the optimization of process parameters for subsequent heating temperature control.展开更多
Automated Fiber Placement(AFP)technology facilitates the manufacturing process of composite structures with complex geometry owing to its high efficiency and accuracy.However.the unavoidable imperfections induced by t...Automated Fiber Placement(AFP)technology facilitates the manufacturing process of composite structures with complex geometry owing to its high efficiency and accuracy.However.the unavoidable imperfections induced by the automated layup method bring challenges to the stability of the final mechanical properties of composites.The influence of AFP-induced gaps and overlaps on the modeⅡinterlaminar fracture process of oven-cured laminates is experimentally investigated and explicitly revealed.End-Notched Flexure(ENF)tests were performed to measure the interlaminar fracture toughness of unidirectional laminates under three different defect configurations,namely"Gap""Overlap"and"Gap&Overlap".A marginal decline(about-1.2%in non-precracked tests,-5.1%in precracked tests)and an obvious increase(about 15.2%in nonprecracked tests,5.2%in precracked tests)in fracture toughness were observed for the"Gap"group and the"Overlap"group,respectively.Fractographic studies which involve the metallographic observation and Scanning Electron Microscopy(SEM)observation revealed that the increases in fracture area and crack length helped improve the fracture toughness of the Overlap"group.However,the resin-rich area with high porosity induced by gaps was detrimental to the delamination resistance.To capture the interlaminar stress distribution local to imperfections,a three-dimensional numerical model was established.Gap defects facilitate the local delamination process,and the overlap defect postpones the damage onset and the propagation.展开更多
Layup temperature is a vital factor that affects the production quality of automated fiber placement for thermoset composites.For high quality production,this paper proposes a new prediction model of layup temperature...Layup temperature is a vital factor that affects the production quality of automated fiber placement for thermoset composites.For high quality production,this paper proposes a new prediction model of layup temperature by considering the structure of infrared heater of automatic fiber placement equipment.The model was first verified by comparing with the temperature results of layup experiments.Then a prediction on the effects of heater structure arrangement on layup temperature was conducted in the model.The research shows that the length of infrared tube and the radian of reflective-film have significant influences,rather than other parameters.According to this investigation,a heater structure-based heating strategy was presented in the paper to efficiently achieve constant temperature control in variable speed layup process.展开更多
With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.T...With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.The process of slitting and rewinding of prepreg tape was introduced,and the reason of prepreg tape deviation in slitting process was analyzed.In order to ensure the quality of the narrow prepreg slits,the application of the fuzzy PID algorithm in a closed-loop control system was discussed.A fuzzy PID algorithm was designed by combining fuzzy rules and PID controller.By applying it to precise deviation-rectifying control strategy,the automatic control of rectification could be achieved with accuracy of 0.1 mm,which satisfies the requirement of the prepreg tape both in slitting quality and layup quality for AFP.展开更多
基金supported by the Key Basic Research and Development Program(973)(No.2014CB046501)the Priority Academic Program Development of Jiangsu Higher Education Institutions
文摘Prepreg stickiness is the adhesion between prepregs or between a prepreg and a mold in lay-up process.It is critical for automated fiber placement,because the stickiness should be small for smooth transport,as well as large enough on the laying surface for a good placement performance.To ensure prepreg stickiness always being in the optimum laying window,placement temperature should be changed according to the laying speed.In our work,the relationship between laying speed and emissive power of heating lamp was studied.The heat transfer process between heating lamp and laying surface was analyzed and the control equation of dynamic temperature was derived.Finally,the infrared heating system was built and its effectiveness was verified based on placement experiment.
基金supported by the Major Science and Technology Projects of China (No.2016ZX04002-001-07)Basic Scientific Research Fund(56XAA15057)
文摘A global energy fairing method,applied to automated fiber placement(AFP)tool path,was proposed.The main purpose was to improve the adaptability of AFP path towards part with sharp curvature variation as well as product quality.The relation between path geometric property and manufacturing property was discussed and a series of experiments were carried out.Based on cubic B-Spline global fairing method,the AFP tool path was faired which decreased the tool path curvature and curvature changing rate.Compared with initial ones,the path faired by the proposed method was relatively flat and smooth,which contributed to layup efficiency and reducing bulking defects.The method was demonstrated potentials in application for AFP manufacturing,especially for aeronautic and aerospace industry practice.
基金co-supported by the National Natural Science Foundation of China(No.52205460)the Heilongjiang Provincial Natural Science Foundation of China(No.LH2023E041)the China Scholarship Council(CSC)to study abroad at the Nanyang Technological University.
文摘In-situ consolidation forming of high-performance thermoplastic composites by Automated Fiber Placement(AFP)is of significant interest in aerospace.During the laying process,the heating temperature has a great influence on the quality of the formed components.A threedimensional heat transfer finite element model of Carbon Fiber(CF)/Polyether Ether Ketone(PEEK)heated by Slit Structure Nozzle Hot Gas Torch(SSNHGT)assisted AFP is proposed.The influence of gas flow rate,heat transfer distance,and laying speed on heating temperature is analysed.The results show that the overall temperature increases and then decreases as the gas flow rate increases.With the increase in heat transfer distance and laying speed,the overall temperature decreases.Meanwhile,the gas flow rate has the greatest influence on the temperature of CF/PEEK being heated,followed by the laying speed and finally the heat transfer distance.Furthermore,the model can also be extended to other fiber-reinforced polymer composites formed by hot gas torch assisted AFP,which can guide the optimization of process parameters for subsequent heating temperature control.
基金the Fundamental Research Funds for the Central Universities, China (No. 2019FZA4001)
文摘Automated Fiber Placement(AFP)technology facilitates the manufacturing process of composite structures with complex geometry owing to its high efficiency and accuracy.However.the unavoidable imperfections induced by the automated layup method bring challenges to the stability of the final mechanical properties of composites.The influence of AFP-induced gaps and overlaps on the modeⅡinterlaminar fracture process of oven-cured laminates is experimentally investigated and explicitly revealed.End-Notched Flexure(ENF)tests were performed to measure the interlaminar fracture toughness of unidirectional laminates under three different defect configurations,namely"Gap""Overlap"and"Gap&Overlap".A marginal decline(about-1.2%in non-precracked tests,-5.1%in precracked tests)and an obvious increase(about 15.2%in nonprecracked tests,5.2%in precracked tests)in fracture toughness were observed for the"Gap"group and the"Overlap"group,respectively.Fractographic studies which involve the metallographic observation and Scanning Electron Microscopy(SEM)observation revealed that the increases in fracture area and crack length helped improve the fracture toughness of the Overlap"group.However,the resin-rich area with high porosity induced by gaps was detrimental to the delamination resistance.To capture the interlaminar stress distribution local to imperfections,a three-dimensional numerical model was established.Gap defects facilitate the local delamination process,and the overlap defect postpones the damage onset and the propagation.
基金supported by the National Natural Science Foundation of China(No.51805476)the Fundamental Research Funds for the Central Universities of China(No.2019FZA4001)the Major Research plan of the National Natural Science Foundation of China(No.91748204).
文摘Layup temperature is a vital factor that affects the production quality of automated fiber placement for thermoset composites.For high quality production,this paper proposes a new prediction model of layup temperature by considering the structure of infrared heater of automatic fiber placement equipment.The model was first verified by comparing with the temperature results of layup experiments.Then a prediction on the effects of heater structure arrangement on layup temperature was conducted in the model.The research shows that the length of infrared tube and the radian of reflective-film have significant influences,rather than other parameters.According to this investigation,a heater structure-based heating strategy was presented in the paper to efficiently achieve constant temperature control in variable speed layup process.
基金financially supported by the National Basic Research Program of China(973Program)the Priority Academic Program Development of Jiangsu Higher Education Institutionsthe Fundamental Research Funds for the Central Universities ( No. 3082615NS2015056)
文摘With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.The process of slitting and rewinding of prepreg tape was introduced,and the reason of prepreg tape deviation in slitting process was analyzed.In order to ensure the quality of the narrow prepreg slits,the application of the fuzzy PID algorithm in a closed-loop control system was discussed.A fuzzy PID algorithm was designed by combining fuzzy rules and PID controller.By applying it to precise deviation-rectifying control strategy,the automatic control of rectification could be achieved with accuracy of 0.1 mm,which satisfies the requirement of the prepreg tape both in slitting quality and layup quality for AFP.
