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综合维修信息的重型数控机床FMECA分析
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作者 陈红霞 任杰 +2 位作者 张俊峰 王凡 谢遂心 《机床与液压》 北大核心 2025年第6期9-15,共7页
重型数控机床具有故障发生随机且故障数据少的特点,对其故障进行溯源分析一直是研究难点。传统的FMECA分析主要考虑系统运行中的故障对于整体的影响程度,并没有考虑产品的复杂维护。针对此,将机床的维修成本和维修时间作为重要信息指标... 重型数控机床具有故障发生随机且故障数据少的特点,对其故障进行溯源分析一直是研究难点。传统的FMECA分析主要考虑系统运行中的故障对于整体的影响程度,并没有考虑产品的复杂维护。针对此,将机床的维修成本和维修时间作为重要信息指标,并融合到FMECA分析中,综合故障频率、检测难度、风险优先数、故障影响等指标信息进行分析,基于CBWM法对各指标信息进行权重分配,并采用TOPSIS法对机床综合信息的FMECA分析结果进行排序,最终得到综合多指标信息的FMECA分析结果,确定薄弱程度最高的机床子系统为液压系统,其故障发生频率最高,故障影响性最强。所提分析方法和结果更加符合实际工况,有利于制定机床的维修策略,为提升机床整体的可靠性奠定基础。 展开更多
关键词 重型数控机床 FMECA分析 维修成本 维修时间 cbwm TOPSIS法
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Weakness Ranking Method for Subsystems of Heavy-Duty Machine Tools Based on FMECA Information 被引量:4
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作者 Zhaojun Yang Jinyan Guo +3 位作者 Hailong Tian Chuanhai Chen Yongfu Zhu Jia Liu 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2021年第1期156-167,共12页
Heavy-duty machine tools are composed of many subsystems with different functions,and their reliability is governed by the reliabilities of these subsystems.It is important to rank the weaknesses of subsystems and ide... Heavy-duty machine tools are composed of many subsystems with different functions,and their reliability is governed by the reliabilities of these subsystems.It is important to rank the weaknesses of subsystems and identify the weakest subsystem to optimize products and improve their reliabilities.However,traditional ranking methods based on failure mode effect and critical analysis(FMECA)does not consider the complex maintenance of products.Herein,a weakness ranking method for the subsystems of heavy-duty machine tools is proposed based on generalized FMECA information.In this method,eight reliability indexes,including maintainability and maintenance cost,are considered in the generalized FMECA information.Subsequently,the cognition best worst method is used to calculate the weight of each screened index,and the weaknesses of the subsystems are ranked using a technique for order preference by similarity to an ideal solution.Finally,based on the failure data collected from certain domestic heavy-duty horizontal lathes,the weakness ranking result of the subsystems is obtained to verify the effectiveness of the proposed method.An improved weakness ranking method that can comprehensively analyze and identify weak subsystems is proposed herein for designing and improving the reliability of complex electromechanical products. 展开更多
关键词 Complex electromechanical products Weakness ranking method Failure mode effect and critical analysis(FMECA) Cognition best worst method(cbwm) Technique for order preference by similarity to an ideal solution(TOPSIS)
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