Zn reduction was investigated by the vacuum carbothermic reduction of hemimorphite with or without CaF2 as catalyst.Results indicate that CaF2 can catalyze the carbothermic reduction of zinc silicate,decrease the reac...Zn reduction was investigated by the vacuum carbothermic reduction of hemimorphite with or without CaF2 as catalyst.Results indicate that CaF2 can catalyze the carbothermic reduction of zinc silicate,decrease the reaction temperature and time.The lower the reaction temperature and the more the amount of CaF2,the better the catalytic effect.The optimal process condition is obtained as follows：the addition of about 10% CaF2,the reaction temperature of 1373 K,the molar ratio of C to ZnTotal of 2.5,the pressure of system lower than 20 kPa,the reaction time of about 40 min.Under the optimal process condition,the zinc reduction rate is about 93% from hemimorphite.展开更多
Behaviors of TiO2 in the alumina carbothermic reduction and chlorination process in vacuum at different temperatures were investigated experimentally by means of XRD,SEM and EDS.In the preparation of materials,the mol...Behaviors of TiO2 in the alumina carbothermic reduction and chlorination process in vacuum at different temperatures were investigated experimentally by means of XRD,SEM and EDS.In the preparation of materials,the molar ratio of Al2O3 to C was 1：4,and 10% TiO2 and excess AlCl3 were added.The results show that TiC is produced by C and TiO2 after TiO2 transforms from anatase into rutile gradually.In the temperature range of 1 763？1 783 K,the compounds of Ti and Al are not found in slags and condensate.The purity of aluminum reaches 98.35%,and TiO2 does not participate in alumina carbothermic reduction process and chlorination process in vacuum.展开更多
A systematic investigation on the effect of milling time on carbothermic reduction of ilmenite was carried out by a combination of thermal analysis, X-ray diffraction（XRD）, scanning electron microscopy（SEM） and pa...A systematic investigation on the effect of milling time on carbothermic reduction of ilmenite was carried out by a combination of thermal analysis, X-ray diffraction（XRD）, scanning electron microscopy（SEM） and particle size analysis. It was shown that the graphite crystalline structure was easily destroyed along the（002） crystal plane during milling process. The particle size of ilmenite/graphite mixture was largely decreased and a fully mixed composite structure was obtained after milling for 4 h at high milling intensity. Milling exerts positive effect on the decreasing temperatures of ilmenite reduction and gradual deoxidizing of titanium oxides was completed.展开更多
Approximately 2.0-3.0 t of copper slag(CS) containing 35%-45% iron is generated for every ton of copper produced during the pyrometallurgical process from copper concentrate. Therefore, the recovery of iron from CS ut...Approximately 2.0-3.0 t of copper slag(CS) containing 35%-45% iron is generated for every ton of copper produced during the pyrometallurgical process from copper concentrate. Therefore, the recovery of iron from CS utilizes a valuable metal and alleviates the environmental stress caused by stockpile. In this paper, a new method has been developed to realize the enrichment of iron in CS through the selective removal of silica. The thermodynamic analyses and experimental results show that the iron in CS can be fully reduced into metallic iron by carbothermic reduction at 1473 K for 60 min. The silica was converted into free quartz solid solution(QSS) and cristobalite solid solution(CSS). QSS and CSS are readily soluble, whereas metallic iron is insoluble, in NaOH solution. Under optimal leaching conditions, a residue containing 87.32% iron is obtained by decreasing the silica content to 6.02% in the reduction roasted product. The zinc content in the residue is less than 0.05%. This study lays the foundation for the development of a new method to comprehensively extract silicon and iron in CS while avoiding the generation of secondary tailing.展开更多
Effects of calcium compounds on the carbothermic reduction of vanadium titanomagnetite concentrate(VTC) were investigated. It was found that calcium compounds had great effects on the metallization rate of the reducti...Effects of calcium compounds on the carbothermic reduction of vanadium titanomagnetite concentrate(VTC) were investigated. It was found that calcium compounds had great effects on the metallization rate of the reduction product, the order of the metallization rate of reduction product being CaCO3 > no additive > CaSO4 > CaCl2, which indicated that the addition of CaCO3 was more conducive to promoting the reduction of iron than other calcium compounds. Gas analysis showed that there were mainly two processes in the carbothermic reduction of VTC, a solid–solid and a solid–gas reaction. The concentrations of CO and CO2 were highest when CaCO3 was added, while that in a roasting system decreased the most when CaCl2 was added. X-ray diffraction(XRD) analysis showed that calcium compounds could change the reduction process of ilmenite in VTC. The phase compositions of the reduction products were changed from metallic iron(Fe) and anosovite(FeTi2O5) to metallic iron(Fe) and perovekite(CaTiO3) when calcium compounds were added. Additionally, CaSO4 and CaCl2 could significantly promote the growth of metallic iron particles, though the existence of Fe-bearing Mg2TiO4 in reduction products was not conducive to the reduction of iron. The formation of FeS would further hinder the reduction of iron after adding CaSO4.展开更多
The microwave-assisted carbothermic reduction of ilmenite was investigated by thermogravimetric analysis under argon atmosphere. A comparison between microwave assisted reduction and the conventional one was made. It ...The microwave-assisted carbothermic reduction of ilmenite was investigated by thermogravimetric analysis under argon atmosphere. A comparison between microwave assisted reduction and the conventional one was made. It was demonstrated that the instantaneously volumetric heating of microwaves could significantly enhance the overall reduction process. By microwave application, the reduction could take place at much lower temperatures and the activation energy for the process could be lowered.The mechanism of the reduction was discussed according to the experimental data.展开更多
A clean and efficient route for the utilization of ilmenite concentrates was proposed by direct carbothermic reduction in microwave field.High dosage of Na_(2)CO_(3),which can be recycled,was added to accelerate the r...A clean and efficient route for the utilization of ilmenite concentrates was proposed by direct carbothermic reduction in microwave field.High dosage of Na_(2)CO_(3),which can be recycled,was added to accelerate the reduction reaction of ilmenite concentrates.After microwave heating in the temperature range of 1073−1123 K for 20 min,the main products were Na_(2)TiO_(3) and metallic Fe with the metallization ratios being as high as 92.67%−93.21%.The reduction products were processed by water leaching,ball-milling in CO2 atmosphere and magnetic separation in turn.The final products after magnetic separation were Fe-rich materials and Ti-rich materials(90.04 wt.%TiO2),which can be used to produce iron and TiCl4 or TiO2.The optimized heating temperature was 1123 K in terms of metallization ratios,magnetic separation and caking property of the reduction products.Besides,the reduction mechanism of ilmenite concentrates with the addition of Na_(2)CO_(3) in microwave field was also proposed.展开更多
The carbothermic reduction of vanadium titanomagnetite concentrate(VTC)with the assistance of Na_(2)CO_(3)was conducted in an argon atmosphere between 1073 and 1473 K.X-ray diffraction and scanning electron microscopy...The carbothermic reduction of vanadium titanomagnetite concentrate(VTC)with the assistance of Na_(2)CO_(3)was conducted in an argon atmosphere between 1073 and 1473 K.X-ray diffraction and scanning electron microscopy were used to investigate the phase transformations during the reaction.By investigating the reaction between VTC and Na_(2)CO_(3),it was concluded that molten Na_(2)CO_(3)broke the structure of titanomagnetite by combining with the acidic oxides(Fe_(2)O_(3),TiO_(2),Al_(2)O_(3),and SiO_(2))to form a Na-rich melt and release FeO and MgO.Therefore,Na_(2)CO_(3)accelerated the reduction rate.In addition,adding Na_(2)CO_(3)also benefited the agglomeration of iron particles and the slag–metal separation by decreasing the viscosity of the slag.Thus,Na_(2)CO_(3)assisted carbothermic reduction is a promising method for treating VTC at low temperatures.展开更多
Aluminum spent potlining (SPL) was employed as both the fluxing agent and a source of carbonaceous reductant for the carbothermic reduction of chromite, aiming to allow effective separation of alloy from the slag comp...Aluminum spent potlining (SPL) was employed as both the fluxing agent and a source of carbonaceous reductant for the carbothermic reduction of chromite, aiming to allow effective separation of alloy from the slag component. The experimental results show that the carbonaceous component of the SPL is more reactive towards chromite reduction compared to graphite. The formation of refractory spinel (MgAl2O4) on chromite particles hinders further reduction and alloy growth. The slag-making components of the SPL (e.g. nepheline and NaF) form molten slags at low temperatures (~1300℃) and partly dissolve the refractory spinel as well as the chromite. Destruction of the spinel layer with enhanced mass transfer greatly improves the alloy growth, which can be further promoted by reduction at a higher temperature (e.g. 1500℃). Ferrochrome alloy particles grow large enough at 1500℃ in the presence of SPL, allowing effective separation from the slag component using elutriation separation.展开更多
The effect of CaCO3 addition on the carbothermic reduction of nickel slag was studied,and the mechanism of CaCO3 in improving the reduction was analyzed.The results showed that when the CaCO3 content added to the slag...The effect of CaCO3 addition on the carbothermic reduction of nickel slag was studied,and the mechanism of CaCO3 in improving the reduction was analyzed.The results showed that when the CaCO3 content added to the slag was increased from 0 to 8 wt.%,initiation temperature of the carbothermic reaction decreased from 1100 to 1000℃,the temperature reaching the maximum reduction rate decreased from 1150 to 1100℃,and the reduction degree of the nickel slag increased from 58%to 88%.The iron particles in the reduced nickel slag were coarsened and the X-ray diffraction intensity of metallic iron peaks increased,confirming that the addition of CaCO3 was beneficial to the reduction of nickel slag and recovery of iron.展开更多
The aim of this paper is to experimentally investigate the behavior of magnesium and carbon monoxide vapor in the carbothermic reduction of magnesia at condensing zone temperatures ranging from 923 K to 1223 K.The pha...The aim of this paper is to experimentally investigate the behavior of magnesium and carbon monoxide vapor in the carbothermic reduction of magnesia at condensing zone temperatures ranging from 923 K to 1223 K.The phase,surface morphology,and composition of the condensates obtained were examined by means of scanning electron microscopy and energy-dispersive X-ray spectroscopy.The main findings of this paper include:the reverse reaction products,carbon and magnesium oxide,were formed following the process of magnesium vapor condensation,preventing two metal clusters from mutually combining.Moreover,the nearer the temperature of the condensation zone approached the liquid transformation temperature(810-910 K),the lower the rate of the reverse reaction between carbon monoxide and magnesium vapor.Decrease in the rate of the reverse reaction of magnesium was possible by controlling the condensation temperature.展开更多
The reduction of ilmenite (FeTiO_3) has been studied extensively. Temperature for the carbothermic reduction of ilmenite ranges from 900 ℃ to 1 400 ℃, and the reduction degree of Panzhihua ilmenite increases with in...The reduction of ilmenite (FeTiO_3) has been studied extensively. Temperature for the carbothermic reduction of ilmenite ranges from 900 ℃ to 1 400 ℃, and the reduction degree of Panzhihua ilmenite increases with increasing temperature. X-ray diffraction analysis and SEM analysis were used to identify the phase before and after reduction, and to identify the morphology of reduced samples respectively. It is found that the reaction initiates at about 860 ℃. The reaction rate varies with temperature simultaneously. Impurities in Panzhihua ilmenite decrease the reduction degree. Magnesium and calcium oxide-rich zone is formed preventing complete reduction of Fe 2+. In general, the reaction products are iron, Ti_3O_5 and carbon.展开更多
The carbothermic reduction of Panzhihua ilmenite with various additions of activated carbon was investigated byisothermal experiments over the temperature range of1373to1773K in the argon atmosphere.According to the r...The carbothermic reduction of Panzhihua ilmenite with various additions of activated carbon was investigated byisothermal experiments over the temperature range of1373to1773K in the argon atmosphere.According to the reaction kineticsrecorded by the infrared gas analyzer,it was found that the amount of carbon addition had little influence on the reaction rates atvarious temperatures except1473K.When the reaction temperature was above the eutectic temperature of1427K of Fe?C binarysystem,part of carbon would dissolve into Fe to form a liquid phase,which made the liquid Fe as a diffusion channel of carbon todiffuse to the reaction interface.The carbothermic reduction above1573K obeyed the shrinking-core model.The mass fraction ofTiC could be determined by the standard addition technique.展开更多
The formation of calcium titanate in the carbothermic reduction of vanadium titanomagnetite concentrate(VTC)by adding CaCO3 was investigated.Thermodynamic analysis was employed to show the feasibility of calcium titan...The formation of calcium titanate in the carbothermic reduction of vanadium titanomagnetite concentrate(VTC)by adding CaCO3 was investigated.Thermodynamic analysis was employed to show the feasibility of calcium titanate formation by the reaction of ilmenite and Ca CO3 in a reductive atmosphere,where ilmenite is more easily reduced by CO or carbon in the presence of CaCO3.The effects of CaCO3 dosage and reduction temperature on the phase transformation and metallization degree were also investigated in an actual roasting test.Appropriate increase of CaCO3 dosages and reduction temperatures were found to be conducive to the formation of calcium titanate,and the optimum conditions were a CaCO3 dosage of 18 wt%and a reduction temperature of 1400°C.Additionally,scanning electron microscopy–energy dispersive spectrometry(SEM–EDS)analysis shows that calcium titanate produced via the carbothermic reduction of VTC by CaCO3 addition was of higher purity with particle size approximately 50μm.Hence,the separation of calcium titanate and metallic iron will be the focus in the future study.展开更多
Carbothermic reduction alumina in vacuum was conducted, and the products were analysed by means of XRD and gas chromatography. Thermodynamic analysis shows that in vacuum the initial carbothermic reduction reaction te...Carbothermic reduction alumina in vacuum was conducted, and the products were analysed by means of XRD and gas chromatography. Thermodynamic analysis shows that in vacuum the initial carbothermic reduction reaction temperature reduces compared with that under normal pressure, and the preferential order of products is Al404C, Al4C3, Al2OC, Al20 and A1. Experiment results show that the carbothermic reduction products of alumina are A1404C and A14C3, and neither A12OC, Al20 or Al was found. During the carbothermic reduction process, the reaction rate of Al203 and carbon decreases gradually with increasing time. Meanwhile, lower system pressure or higher temperature is beneficial to the carbothermic reduction of alumina process. A1404C is firstly formed in the carbothermic reaction, and then A14C3 is formed in lower system pressure or at higher temperature.展开更多
In present work,we investigate production of magnesium by carbothermic reduction under vacuum conditions.The process was divided into two parts,one is reduction process,and the other one is condensation process.The ex...In present work,we investigate production of magnesium by carbothermic reduction under vacuum conditions.The process was divided into two parts,one is reduction process,and the other one is condensation process.The experimental results revealed that during reduction process,the gas-solid reaction between MgO and CO was not occurred at a temperature and pressure of 1723 K and 30-100 Pa respectively.So the main reduction reaction was MgO(_(s))+C(_(s))=Mg(_(g))+CO(_(g))(under vacuum)and reaction type belonged to solid-solid reaction.In Condensation Process,according to a contrast and analysis,the condensation quality of magnesium is associated with CO concentration.The resultant product C was formed and it followed magnesium vapor condensation which prevents mutual combination of two metal droplets to forms the compact condensation produces.Therefore,in order to compact morphological forms of magnesium crystal whiskers,we must control the technical conditions and find the method to separate the magnesium vapor and carbon monoxide.That's the key factor to get better crystalline structure.展开更多
The Gibbs free energy and critical reaction conditions of preparing Mg and Ca metal by carbothermic reducing calcined dolomite were calculated and analyzed.New thermodynamic criterion for reduction reaction,including ...The Gibbs free energy and critical reaction conditions of preparing Mg and Ca metal by carbothermic reducing calcined dolomite were calculated and analyzed.New thermodynamic criterion for reduction reaction,including the critical temperature and vacuum degree,was studied.The results show that:when T/P^(0.0449)<1199.2,neither MgO nor CaO can be reduced by carbon;when T/P^(0.0449)≥1199.2 and T/P^(0.0462)<1350.9,MgO can be reduced while CaO can not be;when T/P^(0.0462)≥1350.9,both MgO and CaO can be reduced.According to the requirements,we can obtain only Mg,Mg first then Ca,Mg and Ca simultaneously by controlling temperature,vacuum degree or both of them properly,by carbothermic reducing calcined dolomite.展开更多
As alkali additive,KC1 catalyzes effectively the carbothermic reduction of pre-oxidized ilmenite,and the catalytic effect becomes more remarkable as the amount of KC1 increases.During the carbothermic reduction,the ga...As alkali additive,KC1 catalyzes effectively the carbothermic reduction of pre-oxidized ilmenite,and the catalytic effect becomes more remarkable as the amount of KC1 increases.During the carbothermic reduction,the gaseous product consists mainly of CO,and the partial pressure of which increases with reaction temperature.The EPMA and XPS of the partially reduced ilmenite ore and that of the used graphite as reductant showed that the potassium ions enter both ilmenite particles and graphite powders during reduction.The above-mentioned phenomena result in the distortion of ilmenite and carbon structure by potassium ions and reaction activity of carbon and ilmenite was enhanced.As a result,the overall carbothermic reduction was catalyzed by KC1.展开更多
Mineral sulphide （MS）-lime （CaO） ion exchange reactions （MS ＋ CaO = MO ＋ CaS） and the effect of CaO/C mole ratio during carbothermic reduction （MS ＋ CaO ＋ C = M ＋ CaS ＋ CO（g）） were investigated for com...Mineral sulphide （MS）-lime （CaO） ion exchange reactions （MS ＋ CaO = MO ＋ CaS） and the effect of CaO/C mole ratio during carbothermic reduction （MS ＋ CaO ＋ C = M ＋ CaS ＋ CO（g）） were investigated for complex froth flotation mineral sulphide concentrates. Phases in the partially and fully reacted samples were characterised by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The primary phases during mineral sulphide-lime ion exchange reactions are Fe304, CaSO4 Cu2S, and CaS. A complex liquid phase of Ca2CuFeO3S forms during mineral sulphide-lime exchange reactions above 1173 K. The formation mechanisms of Ca2CuFeO3S liquid phase are determined by characterising the partially reacted samples. The reduction rate and extent of mineral sulphides in the presence of CaO and C increase with the increase in CaO/C ratio. The metallic phases are surrounded by the CaS rich phase at CaO/C 〉 1, but the metallic phases and CaS are found as separate phases at CaO/C 〈 1. Experimental results show that the stoichiometric ratio of carbon should be slightly higher than that of CaO. The reactions between CaO and gangue minerals （SiO2 and A1203） are only observed at CaO/C 〉 1 and the reacted samples are excessively sintered.展开更多
The use of solid state carbothermic reduction as a precursor to the smelting of transition metal ores was examined . The advantages of the introduction of a prereduction stage include enabling the more efficient use o...The use of solid state carbothermic reduction as a precursor to the smelting of transition metal ores was examined . The advantages of the introduction of a prereduction stage include enabling the more efficient use of fines and the achievement of higher energy efficiencies. A solid state reduction using carbon as the reductant offers a simpler alternative for their treatment. Subsequent treatment of the reduced material could include intensive bath smelting to produce ferroalloys or, in some case, solid state separation of the transition metal carbide where this has commercial significance.展开更多
基金Project(2007CB613601) supported by the National Basic Research Program of ChinaProject(51142001) supported the National Natural Science Foundation of China+1 种基金Project(11B099) supported the Scientific Research Fund of the Human Provincial Education Department, ChinaProject(2011TT2038) supported the Scientific Research Fund of the Human Provincial Scientific and Technological Department, China
文摘Zn reduction was investigated by the vacuum carbothermic reduction of hemimorphite with or without CaF2 as catalyst.Results indicate that CaF2 can catalyze the carbothermic reduction of zinc silicate,decrease the reaction temperature and time.The lower the reaction temperature and the more the amount of CaF2,the better the catalytic effect.The optimal process condition is obtained as follows：the addition of about 10% CaF2,the reaction temperature of 1373 K,the molar ratio of C to ZnTotal of 2.5,the pressure of system lower than 20 kPa,the reaction time of about 40 min.Under the optimal process condition,the zinc reduction rate is about 93% from hemimorphite.
基金Project (u0837604) supported by the Joint Funds of the National Natural Science Foundation of China and Yunnan ProvinceProject (20095314110003) supported by the Special Research Funds of the Doctor Subject of Higher School,China
文摘Behaviors of TiO2 in the alumina carbothermic reduction and chlorination process in vacuum at different temperatures were investigated experimentally by means of XRD,SEM and EDS.In the preparation of materials,the molar ratio of Al2O3 to C was 1：4,and 10% TiO2 and excess AlCl3 were added.The results show that TiC is produced by C and TiO2 after TiO2 transforms from anatase into rutile gradually.In the temperature range of 1 763？1 783 K,the compounds of Ti and Al are not found in slags and condensate.The purity of aluminum reaches 98.35%,and TiO2 does not participate in alumina carbothermic reduction process and chlorination process in vacuum.
基金Project(2014JY0132)supported by the Program for Application Basic Research of Sichuan ProvinceChina+5 种基金Projects(2013CY-G-72014CY-G-26-12015CY-G-18)supported by the Technology Research Program of Panzhihua CityChinaProject(2015TX-11)supported by the Innovative Project of Panzhihua CityChina
文摘A systematic investigation on the effect of milling time on carbothermic reduction of ilmenite was carried out by a combination of thermal analysis, X-ray diffraction（XRD）, scanning electron microscopy（SEM） and particle size analysis. It was shown that the graphite crystalline structure was easily destroyed along the（002） crystal plane during milling process. The particle size of ilmenite/graphite mixture was largely decreased and a fully mixed composite structure was obtained after milling for 4 h at high milling intensity. Milling exerts positive effect on the decreasing temperatures of ilmenite reduction and gradual deoxidizing of titanium oxides was completed.
基金Project(WUT:2019IVA096)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2019M662733)supported by China Postdoctoral Science FoundationProject(2018YFC1901502)supported by National Key Research and Development Program of China。
文摘Approximately 2.0-3.0 t of copper slag(CS) containing 35%-45% iron is generated for every ton of copper produced during the pyrometallurgical process from copper concentrate. Therefore, the recovery of iron from CS utilizes a valuable metal and alleviates the environmental stress caused by stockpile. In this paper, a new method has been developed to realize the enrichment of iron in CS through the selective removal of silica. The thermodynamic analyses and experimental results show that the iron in CS can be fully reduced into metallic iron by carbothermic reduction at 1473 K for 60 min. The silica was converted into free quartz solid solution(QSS) and cristobalite solid solution(CSS). QSS and CSS are readily soluble, whereas metallic iron is insoluble, in NaOH solution. Under optimal leaching conditions, a residue containing 87.32% iron is obtained by decreasing the silica content to 6.02% in the reduction roasted product. The zinc content in the residue is less than 0.05%. This study lays the foundation for the development of a new method to comprehensively extract silicon and iron in CS while avoiding the generation of secondary tailing.
基金financially supported by the National Natural Science Foundation of China(No.51674018)
文摘Effects of calcium compounds on the carbothermic reduction of vanadium titanomagnetite concentrate(VTC) were investigated. It was found that calcium compounds had great effects on the metallization rate of the reduction product, the order of the metallization rate of reduction product being CaCO3 > no additive > CaSO4 > CaCl2, which indicated that the addition of CaCO3 was more conducive to promoting the reduction of iron than other calcium compounds. Gas analysis showed that there were mainly two processes in the carbothermic reduction of VTC, a solid–solid and a solid–gas reaction. The concentrations of CO and CO2 were highest when CaCO3 was added, while that in a roasting system decreased the most when CaCl2 was added. X-ray diffraction(XRD) analysis showed that calcium compounds could change the reduction process of ilmenite in VTC. The phase compositions of the reduction products were changed from metallic iron(Fe) and anosovite(FeTi2O5) to metallic iron(Fe) and perovekite(CaTiO3) when calcium compounds were added. Additionally, CaSO4 and CaCl2 could significantly promote the growth of metallic iron particles, though the existence of Fe-bearing Mg2TiO4 in reduction products was not conducive to the reduction of iron. The formation of FeS would further hinder the reduction of iron after adding CaSO4.
文摘The microwave-assisted carbothermic reduction of ilmenite was investigated by thermogravimetric analysis under argon atmosphere. A comparison between microwave assisted reduction and the conventional one was made. It was demonstrated that the instantaneously volumetric heating of microwaves could significantly enhance the overall reduction process. By microwave application, the reduction could take place at much lower temperatures and the activation energy for the process could be lowered.The mechanism of the reduction was discussed according to the experimental data.
基金financially supported by the National Natural Science Foundation of China(Nos.51734002,51474141)China Postdoctoral Science Foundation(No.2020M671071)Independent Research and Development Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University,China(No.SKLASS 2019-Z014)。
文摘A clean and efficient route for the utilization of ilmenite concentrates was proposed by direct carbothermic reduction in microwave field.High dosage of Na_(2)CO_(3),which can be recycled,was added to accelerate the reduction reaction of ilmenite concentrates.After microwave heating in the temperature range of 1073−1123 K for 20 min,the main products were Na_(2)TiO_(3) and metallic Fe with the metallization ratios being as high as 92.67%−93.21%.The reduction products were processed by water leaching,ball-milling in CO2 atmosphere and magnetic separation in turn.The final products after magnetic separation were Fe-rich materials and Ti-rich materials(90.04 wt.%TiO2),which can be used to produce iron and TiCl4 or TiO2.The optimized heating temperature was 1123 K in terms of metallization ratios,magnetic separation and caking property of the reduction products.Besides,the reduction mechanism of ilmenite concentrates with the addition of Na_(2)CO_(3) in microwave field was also proposed.
基金financially supported by the National Key R&D Program of China(No.2018YFC1900500)the National Natural Science Foundation of China(Nos.21908231,51774260,51804289,and 51904286)+2 种基金the Key Research Program of Frontier Sciences of the Chinese Academy of Sciences(No.QYZDJ-SSW-JSC021)the CAS Interdisciplinary Innovation Teamthe Special Project for Transformation of Major Technological Achievements in Hebei Province,China(No.19044012Z)。
文摘The carbothermic reduction of vanadium titanomagnetite concentrate(VTC)with the assistance of Na_(2)CO_(3)was conducted in an argon atmosphere between 1073 and 1473 K.X-ray diffraction and scanning electron microscopy were used to investigate the phase transformations during the reaction.By investigating the reaction between VTC and Na_(2)CO_(3),it was concluded that molten Na_(2)CO_(3)broke the structure of titanomagnetite by combining with the acidic oxides(Fe_(2)O_(3),TiO_(2),Al_(2)O_(3),and SiO_(2))to form a Na-rich melt and release FeO and MgO.Therefore,Na_(2)CO_(3)accelerated the reduction rate.In addition,adding Na_(2)CO_(3)also benefited the agglomeration of iron particles and the slag–metal separation by decreasing the viscosity of the slag.Thus,Na_(2)CO_(3)assisted carbothermic reduction is a promising method for treating VTC at low temperatures.
基金funded by NRCan under the Rare Earth Elements and Chromite R&D Program
文摘Aluminum spent potlining (SPL) was employed as both the fluxing agent and a source of carbonaceous reductant for the carbothermic reduction of chromite, aiming to allow effective separation of alloy from the slag component. The experimental results show that the carbonaceous component of the SPL is more reactive towards chromite reduction compared to graphite. The formation of refractory spinel (MgAl2O4) on chromite particles hinders further reduction and alloy growth. The slag-making components of the SPL (e.g. nepheline and NaF) form molten slags at low temperatures (~1300℃) and partly dissolve the refractory spinel as well as the chromite. Destruction of the spinel layer with enhanced mass transfer greatly improves the alloy growth, which can be further promoted by reduction at a higher temperature (e.g. 1500℃). Ferrochrome alloy particles grow large enough at 1500℃ in the presence of SPL, allowing effective separation from the slag component using elutriation separation.
基金Projects(51774224,51574189) supported by the National Natural Science Foundation of China
文摘The effect of CaCO3 addition on the carbothermic reduction of nickel slag was studied,and the mechanism of CaCO3 in improving the reduction was analyzed.The results showed that when the CaCO3 content added to the slag was increased from 0 to 8 wt.%,initiation temperature of the carbothermic reaction decreased from 1100 to 1000℃,the temperature reaching the maximum reduction rate decreased from 1150 to 1100℃,and the reduction degree of the nickel slag increased from 58%to 88%.The iron particles in the reduced nickel slag were coarsened and the X-ray diffraction intensity of metallic iron peaks increased,confirming that the addition of CaCO3 was beneficial to the reduction of nickel slag and recovery of iron.
基金Foundation item:Project(No.51304095)supported by National Natural Science Foundation of ChinaScience and Technology Planning Project of Yunnan Province,China(No.S2013FZ029)Personnel training Funds of Kunming University of Science and Technology,China(No.14118665).
文摘The aim of this paper is to experimentally investigate the behavior of magnesium and carbon monoxide vapor in the carbothermic reduction of magnesia at condensing zone temperatures ranging from 923 K to 1223 K.The phase,surface morphology,and composition of the condensates obtained were examined by means of scanning electron microscopy and energy-dispersive X-ray spectroscopy.The main findings of this paper include:the reverse reaction products,carbon and magnesium oxide,were formed following the process of magnesium vapor condensation,preventing two metal clusters from mutually combining.Moreover,the nearer the temperature of the condensation zone approached the liquid transformation temperature(810-910 K),the lower the rate of the reverse reaction between carbon monoxide and magnesium vapor.Decrease in the rate of the reverse reaction of magnesium was possible by controlling the condensation temperature.
文摘The reduction of ilmenite (FeTiO_3) has been studied extensively. Temperature for the carbothermic reduction of ilmenite ranges from 900 ℃ to 1 400 ℃, and the reduction degree of Panzhihua ilmenite increases with increasing temperature. X-ray diffraction analysis and SEM analysis were used to identify the phase before and after reduction, and to identify the morphology of reduced samples respectively. It is found that the reaction initiates at about 860 ℃. The reaction rate varies with temperature simultaneously. Impurities in Panzhihua ilmenite decrease the reduction degree. Magnesium and calcium oxide-rich zone is formed preventing complete reduction of Fe 2+. In general, the reaction products are iron, Ti_3O_5 and carbon.
基金Project(FRF-TP-15-009A3) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(U1460201) supported by the National Natural Science Foundation of China
文摘The carbothermic reduction of Panzhihua ilmenite with various additions of activated carbon was investigated byisothermal experiments over the temperature range of1373to1773K in the argon atmosphere.According to the reaction kineticsrecorded by the infrared gas analyzer,it was found that the amount of carbon addition had little influence on the reaction rates atvarious temperatures except1473K.When the reaction temperature was above the eutectic temperature of1427K of Fe?C binarysystem,part of carbon would dissolve into Fe to form a liquid phase,which made the liquid Fe as a diffusion channel of carbon todiffuse to the reaction interface.The carbothermic reduction above1573K obeyed the shrinking-core model.The mass fraction ofTiC could be determined by the standard addition technique.
基金the National Natural Science Foundation of China(No.51674018)。
文摘The formation of calcium titanate in the carbothermic reduction of vanadium titanomagnetite concentrate(VTC)by adding CaCO3 was investigated.Thermodynamic analysis was employed to show the feasibility of calcium titanate formation by the reaction of ilmenite and Ca CO3 in a reductive atmosphere,where ilmenite is more easily reduced by CO or carbon in the presence of CaCO3.The effects of CaCO3 dosage and reduction temperature on the phase transformation and metallization degree were also investigated in an actual roasting test.Appropriate increase of CaCO3 dosages and reduction temperatures were found to be conducive to the formation of calcium titanate,and the optimum conditions were a CaCO3 dosage of 18 wt%and a reduction temperature of 1400°C.Additionally,scanning electron microscopy–energy dispersive spectrometry(SEM–EDS)analysis shows that calcium titanate produced via the carbothermic reduction of VTC by CaCO3 addition was of higher purity with particle size approximately 50μm.Hence,the separation of calcium titanate and metallic iron will be the focus in the future study.
基金Project(U0837604) supported by the Natural Science Foundation of Yunnan Province,ChinaProject(Jinchuan 201114) supported by the Pre Research Foundation of Jinchuan Group Ltd.,ChinaProject(2011148) supported by the Analysis and Testing Funds of Kunming University of Science and Technology,China
文摘Carbothermic reduction alumina in vacuum was conducted, and the products were analysed by means of XRD and gas chromatography. Thermodynamic analysis shows that in vacuum the initial carbothermic reduction reaction temperature reduces compared with that under normal pressure, and the preferential order of products is Al404C, Al4C3, Al2OC, Al20 and A1. Experiment results show that the carbothermic reduction products of alumina are A1404C and A14C3, and neither A12OC, Al20 or Al was found. During the carbothermic reduction process, the reaction rate of Al203 and carbon decreases gradually with increasing time. Meanwhile, lower system pressure or higher temperature is beneficial to the carbothermic reduction of alumina process. A1404C is firstly formed in the carbothermic reaction, and then A14C3 is formed in lower system pressure or at higher temperature.
基金Foundation item:Project supported by National Natural Science Foundation of China(No.51304095)the Personnel Training Funds of Kunming University of Science and Technology,China(No.14118665)Educational Commission of Yunnan Province,China(No.14051618).
文摘In present work,we investigate production of magnesium by carbothermic reduction under vacuum conditions.The process was divided into two parts,one is reduction process,and the other one is condensation process.The experimental results revealed that during reduction process,the gas-solid reaction between MgO and CO was not occurred at a temperature and pressure of 1723 K and 30-100 Pa respectively.So the main reduction reaction was MgO(_(s))+C(_(s))=Mg(_(g))+CO(_(g))(under vacuum)and reaction type belonged to solid-solid reaction.In Condensation Process,according to a contrast and analysis,the condensation quality of magnesium is associated with CO concentration.The resultant product C was formed and it followed magnesium vapor condensation which prevents mutual combination of two metal droplets to forms the compact condensation produces.Therefore,in order to compact morphological forms of magnesium crystal whiskers,we must control the technical conditions and find the method to separate the magnesium vapor and carbon monoxide.That's the key factor to get better crystalline structure.
基金appreciate the Ministry of Edu-cation of the People’s Republic of China and Chongqing University with National Undergraduates Innovating Experi-mentation Project 1210611007.
文摘The Gibbs free energy and critical reaction conditions of preparing Mg and Ca metal by carbothermic reducing calcined dolomite were calculated and analyzed.New thermodynamic criterion for reduction reaction,including the critical temperature and vacuum degree,was studied.The results show that:when T/P^(0.0449)<1199.2,neither MgO nor CaO can be reduced by carbon;when T/P^(0.0449)≥1199.2 and T/P^(0.0462)<1350.9,MgO can be reduced while CaO can not be;when T/P^(0.0462)≥1350.9,both MgO and CaO can be reduced.According to the requirements,we can obtain only Mg,Mg first then Ca,Mg and Ca simultaneously by controlling temperature,vacuum degree or both of them properly,by carbothermic reducing calcined dolomite.
基金Item Sponsored by National Natural Science Foundation(59774026)
文摘As alkali additive,KC1 catalyzes effectively the carbothermic reduction of pre-oxidized ilmenite,and the catalytic effect becomes more remarkable as the amount of KC1 increases.During the carbothermic reduction,the gaseous product consists mainly of CO,and the partial pressure of which increases with reaction temperature.The EPMA and XPS of the partially reduced ilmenite ore and that of the used graphite as reductant showed that the potassium ions enter both ilmenite particles and graphite powders during reduction.The above-mentioned phenomena result in the distortion of ilmenite and carbon structure by potassium ions and reaction activity of carbon and ilmenite was enhanced.As a result,the overall carbothermic reduction was catalyzed by KC1.
基金the financial support by the Copperbelt University in Zambia and the Institute of Materials,Minerals and Mining(IOM~3)
文摘Mineral sulphide （MS）-lime （CaO） ion exchange reactions （MS ＋ CaO = MO ＋ CaS） and the effect of CaO/C mole ratio during carbothermic reduction （MS ＋ CaO ＋ C = M ＋ CaS ＋ CO（g）） were investigated for complex froth flotation mineral sulphide concentrates. Phases in the partially and fully reacted samples were characterised by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The primary phases during mineral sulphide-lime ion exchange reactions are Fe304, CaSO4 Cu2S, and CaS. A complex liquid phase of Ca2CuFeO3S forms during mineral sulphide-lime exchange reactions above 1173 K. The formation mechanisms of Ca2CuFeO3S liquid phase are determined by characterising the partially reacted samples. The reduction rate and extent of mineral sulphides in the presence of CaO and C increase with the increase in CaO/C ratio. The metallic phases are surrounded by the CaS rich phase at CaO/C 〉 1, but the metallic phases and CaS are found as separate phases at CaO/C 〈 1. Experimental results show that the stoichiometric ratio of carbon should be slightly higher than that of CaO. The reactions between CaO and gangue minerals （SiO2 and A1203） are only observed at CaO/C 〉 1 and the reacted samples are excessively sintered.
文摘The use of solid state carbothermic reduction as a precursor to the smelting of transition metal ores was examined . The advantages of the introduction of a prereduction stage include enabling the more efficient use of fines and the achievement of higher energy efficiencies. A solid state reduction using carbon as the reductant offers a simpler alternative for their treatment. Subsequent treatment of the reduced material could include intensive bath smelting to produce ferroalloys or, in some case, solid state separation of the transition metal carbide where this has commercial significance.
