A novel combined method for the formation of composite coatings on the Mg-Mn-Ce alloy is developed.Ceramic like matrix was formed on the Mg alloy surface by the plasma electrolytic oxidation.Then the samples were subs...A novel combined method for the formation of composite coatings on the Mg-Mn-Ce alloy is developed.Ceramic like matrix was formed on the Mg alloy surface by the plasma electrolytic oxidation.Then the samples were subsequently processed by dip-coating in an alcohol suspension of superdispersed polytetrafluoroethylene and spraying with the tetrafluoroethylene telomers solution.SEM,OSP,and SPM was used to study structure of formed surfaces.It was established by measurements of CA and CAH,as well as surface free energy calculations that formed coatings demonstrate superhydrophobic properties due to the presence of an irregular hierarchical surface structure and low surface free energy of fluoropolymers.The coating preserves its hydrophobic properties after exposure to high and low temperatures,for a long time as well as being in corrosive environments.EDS and XRD data analysis confirmed the presence of organofluorine compounds in the composite layers,including in the form of crystalline polytetrafluoroethylene.Using potentiodynamic polarization test and EIS,it was found that the resulting coatings significantly increase the corrosion resistance of Mg material.These data are also confirmed by salt spray tests for 40 days.Incorporation of fluoropolymers additionally decrease coatings coefficient of friction.展开更多
Mg and its alloys have been introduced as promising biodegradable materials for biomedical implant applications due to their excellent biocompatibility, mechanical behavior, and biodegradability. However, their suscep...Mg and its alloys have been introduced as promising biodegradable materials for biomedical implant applications due to their excellent biocompatibility, mechanical behavior, and biodegradability. However, their susceptibility to rapid corrosion within the body poses a significant challenge and restricts their applications. To overcome this issue, various surface modification techniques have been developed to enhance the corrosion resistance and bioactivity of Mg-based implants. PEO is a potent technique for producing an oxide film on a surface that significantly minimizes the tendency to corrode. However, the inevitable defects due to discharges and poor biological activity during the coating process remain a concern. Therefore, adding suitable particles during the coating process is a suitable solution. Hydroxyapatite(HAp)has attracted much attention in the development of biomedical applications in the scientific community. HAp shows excellent biocompatibility due to its similarity in chemical composition to the mineral portion of bone. Therefore, its combination with Mg-based implants through PEO has shown significant improvements in their corrosion resistance and bioactivity. This review paper provides a comprehensive overview of the recent advances in the preparation, characterization, corrosion behavior and bioactivity applications of HAp particles on Mg-based implants by PEO.展开更多
Mg alloys are considered the most promising engineering materials because of their unique properties.However,the uncontrolled corrosion rate of these alloys limits their applications.Therefore,in this study,a micro-ar...Mg alloys are considered the most promising engineering materials because of their unique properties.However,the uncontrolled corrosion rate of these alloys limits their applications.Therefore,in this study,a micro-arc oxidation layer was used as a transition layer to“directly”grow a zinc-based metal-organic framework(MOF)composite coating on the surface of a Mg alloy(AZ91D).Herein,the two zeolitic imidazolate framework(ZIF-8)coatings with different morphologies were separately prepared by homologous metal oxide induction and a one-step in-situ growth method.The superhydrophobic composite coating showed strong hydrophobicity and self-cleaning properties,which could prevent the penetration of water and corrosive ions(Cl^(−))into the surface of AZ91D.Electrochemical tests demonstrated that the super-hydrophobic composite coatings greatly enhanced the corrosion resistance of AZ91D,and the corrosion current density decreased from 10^(−5)to 10^(−9)A/cm^(2).These results indicate that the ZIF-8 coatings are beneficial for improving the hydrophobicity and enhancing the corrosion resistance of Mg alloys.Therefore,MOF composite coatings provide a new strategy that can be used to prepare multifunctional anticorrosion coatings on metal substrates.展开更多
The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio,however the poor corrosion resistance limits the application in automobile industry.The Micro-arc Composite Ceramic(MC...The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio,however the poor corrosion resistance limits the application in automobile industry.The Micro-arc Composite Ceramic(MCC)coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation(MAO)and electrophoresis technologies.The microstructure,corrosion resistance,abrasion resistance,stone impact resistance and adhesion of MCC coatings were studied respectively.The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating,and it acted as a shelter against corrosive products.The copper-accelerated acetic acid salt spray Test,abrasion resistance test,stone impact resistance test,thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM.The test results showed the composite coatings meet all the requirements.The MCC coating on Mg presents excellent properties,and it is a promising surface treatment technology on magnesium alloys for production vehicles.展开更多
Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results sho...Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results show that 1) the structure of RE Ni W P B 4C PTFE composite coatings experiences a transformation process from amorphous to mixture then to crystal as the heat treatment temperature rises; 2) incorporating of B 4C greatly increases the hardness of the coating; 3) the wear resistance of the coating is best with heat treatment for 1?h at 300?℃, which is greatly superior to that of the other traditional coatings.展开更多
In-situ synthesized ceramic such as TiC,Cr7C3 and Cr5B3 reinforced Ni-based alloy composite coating was fabricated on the surface of mild steel substrate by reactive braze coating processing with colloidal graphite,Cr...In-situ synthesized ceramic such as TiC,Cr7C3 and Cr5B3 reinforced Ni-based alloy composite coating was fabricated on the surface of mild steel substrate by reactive braze coating processing with colloidal graphite,Cr,Ni,ferro-boron,Si and titanium powders as the raw materials at low temperature of 1000℃,and a new kind of coating materials was developed.By means of SEM,EDS,XRD and surface hardness tester,the microstructures,phases,hardness and wear-resistance of the coating were analyzed,respectively.The results revealed that the coating was mainly composed of the ceramic in-situ synthesized reinforcement phases of TiC,Cr7C3 and Cr5B3 and the binder phases in-situ synthesized of Ni31Si12 and(Ni,Fe)solid solution;The ceramic reinforcement phases of TiC,Cr7C3 and Cr5B3 were randomly distributed in the binder phases of Ni31Si12 and(Ni,Fe)solid solution;The coating had about 15vol%pores and can possibly be applied as a self-lubrication coating;The coating and the substrate were integrated together by metallurgical bonding;The coating had a hardness up to 91-94HR15N.展开更多
The φ pH diagram of Ni B H 2O system was drawn, and the mechanism of electrodepositing Ni B SiC composite coatings was discussed. The results show that the deposition of Ni and B occurs prior to that of H 2 because o...The φ pH diagram of Ni B H 2O system was drawn, and the mechanism of electrodepositing Ni B SiC composite coatings was discussed. The results show that the deposition of Ni and B occurs prior to that of H 2 because of the over potential of H 2 evolution on the Fe substrate. Boron can not singly deposit in aqueous solution. Nickel and boron can co deposit in the form of Ni 4B 3 without evolution of hydrogen when the cathodical potential is kept to be -1.415 ～ -1.700?V.展开更多
In this article,graphene oxide(GO)and benzotriazole-loaded mesoporous silica nanoparticles(BTA/MSNs)are combined on micro scale through the in situ polymerization of polydopamine(PDA),preparing a selfhealing bi-functi...In this article,graphene oxide(GO)and benzotriazole-loaded mesoporous silica nanoparticles(BTA/MSNs)are combined on micro scale through the in situ polymerization of polydopamine(PDA),preparing a selfhealing bi-functional GO(fGO)used as nano-fillers for anti-corrosion enhancement of waterborne epoxy(WEP)coatings.Scanning electronic microscopy(SEM)images show that the BTA/MSNs are uniformly distributed on the surface of high aspect ratio GO nanosheets to endow GO nanocontainer characteristics.UV-vis profiles demonstrate that fGO has p H-controlled release function.Modulus at lowest frequency is generally used for comparing the corrosion resistance of organic coatings.Modulus at lowest frequency(1.42×10^(5)Ωcm^(2))after 30 days immersion in 3.5 wt.%Na Cl solution revealed 2 orders of magnitude higher that of blank WEP(1.17×10^(7)Ωcm^(2)).With artificial cracks on its coatings,fGO/WEP had no obvious rust compared with blank WEP after 240 h of immersion.We anticipate that self-healing and physical barrier bi-functional nanocontainers improve the traditional anticorrosion coating efficiency with better,longer-lasting performance for shipping,oil drilling or bridge maintenance.展开更多
Pure nickel and Ni/Ti3Si(Al)C2 composite coatings were prepared by electrodeposition method from an additive-free nickel Watt's bath and were characterized by X-ray diffraction, laser confocal microscopy and scann...Pure nickel and Ni/Ti3Si(Al)C2 composite coatings were prepared by electrodeposition method from an additive-free nickel Watt's bath and were characterized by X-ray diffraction, laser confocal microscopy and scanning electron microscopy. The e?ect of current and Ti3Si(Al)C2 concentration in the solution on the composition, grain size, preferred orientation and surface morphology of the electrodeposited coatings were investigated. (200)-oriented Ni coatings could be deposited at high current (62.5 mA), while (220)-oriented Ni coatings could be obtained at low current (25 mA). However, the presence of Ti3Si(Al)C2 particles disturbed the surface texture of Ni crystallites in the composite coatings. Based on the simulated morphology and the observed microstructure, the mechanisms for the change of preferred orientation and crystallite shapes in the presence of Ti3Si(Al)C2 particles were discussed. Moreover, microhardness and friction properties of pure nickel and Ni/Ti3Si(Al)C2 composite coatings were also compared.展开更多
In this work, the Zr C-SiC composite coatings were co-deposited by chemical vapor deposition(CVD)using ZrCl4, MTS, CH4 and H2 as raw materials. The morphologies, compositions and phases of the composite coatings were ...In this work, the Zr C-SiC composite coatings were co-deposited by chemical vapor deposition(CVD)using ZrCl4, MTS, CH4 and H2 as raw materials. The morphologies, compositions and phases of the composite coatings were characterized by scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS) and X-ray diffraction(XRD). The results indicated that the morphologies, compositions and phases of the composite coatings were related to the deposition temperature, the flow rate of the carrier H2 gas, and the ratio of C/Zr. Moreover, the co-deposition mechanism of the composite coatings was also studied. It was found that different deposition temperatures resulted in different deposition mechanisms. At temperatures in the range of 1150–1250℃, the Zr C-SiC co-deposition was controlled by the surface kinetic process. At temperatures in the range of 1250–1400℃, the Zr C-SiC co-deposition was controlled by the mass transport process.展开更多
Al_(2)O_(3)-ZrO_(2)-TiO_(2)coatings were successfully prepared by plasma spraying Al_(2)O_(3)-ZrO_(2)composite powders with and without TiO_(2)addition.The effects of TiO_(2)on the phase composition,microstructure and...Al_(2)O_(3)-ZrO_(2)-TiO_(2)coatings were successfully prepared by plasma spraying Al_(2)O_(3)-ZrO_(2)composite powders with and without TiO_(2)addition.The effects of TiO_(2)on the phase composition,microstructure and properties of the Al_(2)O_(3)-ZrO_(2)coating were studied.The results show that the Al_(2)O_(3)-ZrO_(2)-TiO_(2)composite powder was composed of t-ZrO_(2),a-Al_(2)O_(3),m-ZrO_(2)and rutile,while the Al_(2)O_(3)-ZrO_(2)-TiO_(2)composite coating consisted of t-ZrO_(2),a-Al_(2)O_(3)and c-Al_(2)O_(3).The diffraction peaks of TiO_(2)could not be detected in the Al_(2)O_(3)-ZrO_(2)-TiO_(2)coating even up to10 wt%TiO_(2)addition.The reason may be that TiO_(2)was dissolved in the amorphous phase or formed solid solution with c-Al_(2)O_(3)phase in the coating during cooling.Compared with the Al_(2)O_(3)-ZrO_(2)coating,the as-prepared Al_(2)O_(3)-ZrO_(2)-TiO_(2)coating had denser microstructure,less microcracks and more amorphous phases.The density of the Al_(2)O_(3)-ZrO_(2)-TiO_(2)coating increased with the increase of TiO_(2)content.The Al_(2)O_(3)-ZrO_(2)-10 wt%TiO_(2)coating had the most uniform and dense microstructure,possessed higher toughness,adhesive strength and wear resistance compared with the Al_(2)O_(3)-ZrO_(2)coating,which was due to its lower porosity and more uniform microstructure.展开更多
A series of high solid content(30 wt%)epoxy resin(EP)composite coatings reinforced with differently sized cubic boron nitride(CBN)particles were fabricated successfully on 304 L stainless steel.Polydopamine(PDA)was us...A series of high solid content(30 wt%)epoxy resin(EP)composite coatings reinforced with differently sized cubic boron nitride(CBN)particles were fabricated successfully on 304 L stainless steel.Polydopamine(PDA)was used to improve the dispersibility of CBN particles in EP.The structural and morphological features of the CBN particles and the composite coatings were characterized by Raman spectroscopy,scanning electron microscopy(SEM),and transmission electron microscopy(TEM).Moreover,a UMT-3 tribometer and surface profiler were used to investigate the tribological behaviors of the as-prepared composite coatings.Electrochemical impedance spectroscopy(EIS)and Tafel analysis were used to investigate the coatings'anti-corrosion performance.The results demonstrated that the CBN fillers could effectively enhance the tribological and anti-corrosion properties of the EP composite coatings.In addition,when the additive proportion of the microsized(5μm)and nanosized(550 nm)CBN particles was 1:1,the tribological property of the EP composite coatings was optimal for dry sliding,which was attributed to the load carrying capability of the microsized CBN particles and the toughening effect of the nanosized CBN particles.However,when the additive proportion of the microsized and nanosized CBN particles was 2:1,the tribology and corrosion resistance performance were optimal in seawater conditions.We ascribed this to the load-carrying capacity of the microparticles,which played a more important role under the seawater lubrication condition,and the more compact structure,which improved the electrolyte barrier ability for the composite coatings.展开更多
This work focused on the role of Al_(2)O_(3) particles in the corrosion behavior of cold sprayed AA5083 aluminum alloy matrix composite(Al-MMC)coatings.The electrochemical characterization of the coatings was investig...This work focused on the role of Al_(2)O_(3) particles in the corrosion behavior of cold sprayed AA5083 aluminum alloy matrix composite(Al-MMC)coatings.The electrochemical characterization of the coatings was investigated in a 3.5 wt.%NaCl solution as a function of time.The results show that fragmentation of Al_(2)O_(3) particles is not clearly observed in the case of AA5083/20 vol.%Al_(2)O_(3) coating,while the broken Al_(2)O_(3) particles can be seen clearly in AA5083/40 vol.%Al_(2)O_(3) and AA5083/60 vol.%Al_(2)O_(3) coatings.The addition of 20 vol.%Al_(2)O_(3) particles yield the coating with the lowest porosity,and different volume fractions of Al_(2)O_(3)in the feedstock have important effects on the electrochemical behavior of composite coatings.The Al-MMC coating reinforced with 20 vol.%Al_(2)O_(3) particles exhibits the highest Ecorrand the lowest icorrcompared with the other conditions.The order of current density is as follows:AA5083/20vol.%Al_(2)O_(3)<AA5083<AA5083/40 vol.%Al_(2)O_(3)<AA5083/60 vol.%Al_(2)O_(3).展开更多
The directional structure of Ni60/high-aluminum bronze composite coating was formed using induction remelting and forced cooling.The microstructural evolution and the characteristics of interface growth were studied.T...The directional structure of Ni60/high-aluminum bronze composite coating was formed using induction remelting and forced cooling.The microstructural evolution and the characteristics of interface growth were studied.The results showed that the remelted coating formed metallurgical bonding with the substrate.The micros tructures changed from plane crystal to dendrite,cellular dendrite,fine cellular dendrite,and then to dendrite again with the increase in the cooling rate.The crystal grew along the heat flow direction and had(111) and(200)preferred orientations when the cooling rate was 1.886 ml-min^(-1).mm^(-2).The plane crystal,dendrite and cellular dendrite were mainly composed of compounds and solid solutions with Ni,Fe and Cu,and they were surrounded by strengthening phases composed of Cr,C and B.The grain boundary of directional structure coatings showed the characteristic of regular eutectic growth,but grain boundary of remelted coating presented characteristic of divorced eutectic growth.The wear resistance of directional structure coatings is better than that of remelted coating.展开更多
Cu-Cr-W composite coatings were prepared by mechanical alloying(MA)method using different powder ratios,rotational speeds and milling time.The micro structures and chemical compositions of as-synthesized coatings were...Cu-Cr-W composite coatings were prepared by mechanical alloying(MA)method using different powder ratios,rotational speeds and milling time.The micro structures and chemical compositions of as-synthesized coatings were analyzed by scanning electron microscopy(SEM)and energy-dispersive spectroscopy(EDS).Phases of ball-milled powders were identified by X-ray diffraction(XRD).The results indicate that the coating fabricated with powder ratio of 40 wt%Cu-Cr-W has better surface and cross-sectional microstructures and higher microhardness.The comparisons of cross-sectional micro structures of the coatings fabricated at different rotational speeds suggest that rotational speed of 300 r·min-1is the optimal for fabrication the coating,and the optimal milling time for the formation of coating is 7 h.The results of microhardness test show that the hardness of the substrate is largely improved because of the as-fabricated coatings.The results of the friction and wear tests indicate that the wear resistance of the copper substrate is improved after the deposition of Cu-Cr-W coating on it.The coating fabricated for 7 h exhibits the lowest friction coefficient,indicating its favorable friction and wear resistance.The formation mechanism of the coating was elucidated.According to the investigations in this work,the Cu-Cr-W coating fabricated by MA method is considered to be effective to reinforce the copper substrate.展开更多
Magnesium(Mg)alloys,the lightest metal construction material used in industry,play a vital role in future development.However,the poor corrosion resistance of Mg alloys in corrosion environments largely limits their p...Magnesium(Mg)alloys,the lightest metal construction material used in industry,play a vital role in future development.However,the poor corrosion resistance of Mg alloys in corrosion environments largely limits their potential wide applications.Therefore,a micro-arc oxidation/graphene oxide/stearic acid(MAO/GO/SA)superhydrophobic composite coating with superior corrosion resistance was fabricated on a Mg alloy AZ91D through micro-arc oxidation(MAO)technology,electrodeposition technique,and self-assembly technology.The composition and microstructure of the coating were characterized by scanning electron microscopy,X-ray diffraction,energy dispersive spectroscopy,and Raman spectroscopy.The effective protection of the MAO/GO/SA composite coating applied to a substrate was evaluated using potentiodynamic polarization,electrochemical impedance spectroscopy tests,and salt spray tests.The results showed that the MAO/GO/SA composite coating with a petal spherical structure had the best superhydrophobicity,and it attained a contact angle of 159.53°±2°.The MAO/GO/SA composite coating exhibited high resistance to corrosion,according to electrochemical and salt spray tests.展开更多
An AlSiY coating and two MCrAlY+AlSiY composite coatings with different thickness of MCrAlY interlayer were prepared by arc ion plating(AIP)and vacuum annealing.The isothermal oxidation behavior of coatings at 1100℃ ...An AlSiY coating and two MCrAlY+AlSiY composite coatings with different thickness of MCrAlY interlayer were prepared by arc ion plating(AIP)and vacuum annealing.The isothermal oxidation behavior of coatings at 1100℃ for 300 h was also investigated to characterize the microstructure evolution of coatings during annealing.The composite coatings exhibited a better high-temperature oxidation resistance at 1100℃ .The reason is that the addition of MCrAlY layer can greatly contribute to prevent the diffusion of refractory elements to the outer layer.The inhibition of Al inward diffusion can be much stronger,as the Si content increases in the outer layer during annealing.展开更多
BNi-2/WC composite wear-resisting coating was prepared on carbon steel by the method of induction brazing.The microstructure and phase composition of the composite coating were analyzed,and the bonding strength and we...BNi-2/WC composite wear-resisting coating was prepared on carbon steel by the method of induction brazing.The microstructure and phase composition of the composite coating were analyzed,and the bonding strength and wear-resisting performance of the coating were tested.During the process of induction brazing,the tungsten carbide partially dissolves and reacts with the filler metal alloy to form NiW compound phase,which realizes the metallurgical combination of tungsten carbide and filler metal alloy.The matrix of the filler metal alloy consists of Ni solid solution and Ni_(3)B/Ni_(3)Si eutectic phase,and the metallurgical diffusion reaction occurs between the filler metal alloy and the steel matrix.The mechanical analysis results show that the self-strength of the composite coating reaches 140 MPa and the bonding strength of the filler metal alloy to the steel matrix reaches 360 MPa.The dry sand rubber wheel wear testing machine showed that the coating weight loss was only 0.2824 g,which was only 1/5 of the weight loss of 65 Mn matrix under the same conditions.展开更多
Composite coating on GH4169 alloy is prepared by laser cladding yttria-stabilized zirconia(YSZ)@Ni core-shell powdersmixed with NiCoCrAlY alloy powders.The cyclic oxidation behavior of the coatings,especially the grow...Composite coating on GH4169 alloy is prepared by laser cladding yttria-stabilized zirconia(YSZ)@Ni core-shell powdersmixed with NiCoCrAlY alloy powders.The cyclic oxidation behavior of the coatings,especially the growth process of theoxide layer,is investigated based on experimental research and first-principle calculations.The results indicate that theoxidation resistance of coated GH4169 alloy is beer than that of uncoated GH4169 alloy.The coating has three layers:acellular dendrite outer layer,a planar YSZ interlayer,and an inner layer composed of Cr2O3 formed during laser clading.After oxidation at 1000 and 1050℃,as the oxidation time increases,the cellular dendrite outer layer becomes thicker,andthe planar yttria-stabilized zirconia interlayer becomes thinner.Between the planar interlayer and Cr2O3 inner layer,and Al2O3 layer formed.Notably,cracks formed in the intcrface of Al2O3/Cr2O3 owing to thcir weak interface strength,whichled to the failure of the composite coating.展开更多
The high melting point and strong chemical bonding of NbB_(2)pose a great challenge to the preparation of high-density nanostructured NbB_(2)composite coating.Herein,we report a novel,simple,and efficient method to fa...The high melting point and strong chemical bonding of NbB_(2)pose a great challenge to the preparation of high-density nanostructured NbB_(2)composite coating.Herein,we report a novel,simple,and efficient method to fabricate in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating by plasma spraying Nb_(2)O_(5)–B_(4)C–Al composite powder,aiming at realizing the higher densification and ultra-fine microstructure of NbB_(2)composite coating.The microstructure and properties of in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating were studied comparatively with ex-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating(plasma spraying NbB_(2)–NbC–Al_(2)O_(3)composite powder).The reaction mechanism of Nb_(2)O_(5)–B_(4)C–Al composite powder in plasma jet was analyzed in detail.The results showed that the in-situ nanostructured NbB_(2)–NbC–Al_(2)O_(3)composite coating presented a lower porosity and superior performance including higher microhardness,toughness and wear resistance compared to the plasma sprayed ex-situ NbB_(2)–NbC–Al_(2)O_(3)coating and other boride composite coatings.Densification of the in-situ NbB_(2)–NbC–Al_(2)O_(3)coating was attributed to the low melting point of Nb_(2)O_(5)–B_(4)C–Al composite powder and the exothermic effect of in-situ reaction.The superior performance was ascribed to the density improvement and the strengthening and toughening effect of the nanosized phases.The in-situ reaction path could be expressed as:Nb_(2)O_(5)+Al®Nb+Al_(2)O_(3),and Nb+B_(4)C®NbB_(2)+NbC.展开更多
基金The study was supported by the Russian Science Foundation grant no.22-73-10149,https://rscf.ru/project/22-73-10149/.
文摘A novel combined method for the formation of composite coatings on the Mg-Mn-Ce alloy is developed.Ceramic like matrix was formed on the Mg alloy surface by the plasma electrolytic oxidation.Then the samples were subsequently processed by dip-coating in an alcohol suspension of superdispersed polytetrafluoroethylene and spraying with the tetrafluoroethylene telomers solution.SEM,OSP,and SPM was used to study structure of formed surfaces.It was established by measurements of CA and CAH,as well as surface free energy calculations that formed coatings demonstrate superhydrophobic properties due to the presence of an irregular hierarchical surface structure and low surface free energy of fluoropolymers.The coating preserves its hydrophobic properties after exposure to high and low temperatures,for a long time as well as being in corrosive environments.EDS and XRD data analysis confirmed the presence of organofluorine compounds in the composite layers,including in the form of crystalline polytetrafluoroethylene.Using potentiodynamic polarization test and EIS,it was found that the resulting coatings significantly increase the corrosion resistance of Mg material.These data are also confirmed by salt spray tests for 40 days.Incorporation of fluoropolymers additionally decrease coatings coefficient of friction.
文摘Mg and its alloys have been introduced as promising biodegradable materials for biomedical implant applications due to their excellent biocompatibility, mechanical behavior, and biodegradability. However, their susceptibility to rapid corrosion within the body poses a significant challenge and restricts their applications. To overcome this issue, various surface modification techniques have been developed to enhance the corrosion resistance and bioactivity of Mg-based implants. PEO is a potent technique for producing an oxide film on a surface that significantly minimizes the tendency to corrode. However, the inevitable defects due to discharges and poor biological activity during the coating process remain a concern. Therefore, adding suitable particles during the coating process is a suitable solution. Hydroxyapatite(HAp)has attracted much attention in the development of biomedical applications in the scientific community. HAp shows excellent biocompatibility due to its similarity in chemical composition to the mineral portion of bone. Therefore, its combination with Mg-based implants through PEO has shown significant improvements in their corrosion resistance and bioactivity. This review paper provides a comprehensive overview of the recent advances in the preparation, characterization, corrosion behavior and bioactivity applications of HAp particles on Mg-based implants by PEO.
基金supported by Guangxi Natural Science Foundation of China(No.2020GXNSFAA159011)National Natural Science Foundation of China(No.51664011)Guangxi Key Laboratory Foundation of China(No.EMFM20211120).
文摘Mg alloys are considered the most promising engineering materials because of their unique properties.However,the uncontrolled corrosion rate of these alloys limits their applications.Therefore,in this study,a micro-arc oxidation layer was used as a transition layer to“directly”grow a zinc-based metal-organic framework(MOF)composite coating on the surface of a Mg alloy(AZ91D).Herein,the two zeolitic imidazolate framework(ZIF-8)coatings with different morphologies were separately prepared by homologous metal oxide induction and a one-step in-situ growth method.The superhydrophobic composite coating showed strong hydrophobicity and self-cleaning properties,which could prevent the penetration of water and corrosive ions(Cl^(−))into the surface of AZ91D.Electrochemical tests demonstrated that the super-hydrophobic composite coatings greatly enhanced the corrosion resistance of AZ91D,and the corrosion current density decreased from 10^(−5)to 10^(−9)A/cm^(2).These results indicate that the ZIF-8 coatings are beneficial for improving the hydrophobicity and enhancing the corrosion resistance of Mg alloys.Therefore,MOF composite coatings provide a new strategy that can be used to prepare multifunctional anticorrosion coatings on metal substrates.
基金Support from National Natural Science Foundation of China(Grant NO.51271144)as well as from the National Key Technologies Research and Development Program of China(Grant No.2011BAE22B05)is gratefully acknowledged.And thanks to General Motors research and development center for provided test equipment.
文摘The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio,however the poor corrosion resistance limits the application in automobile industry.The Micro-arc Composite Ceramic(MCC)coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation(MAO)and electrophoresis technologies.The microstructure,corrosion resistance,abrasion resistance,stone impact resistance and adhesion of MCC coatings were studied respectively.The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating,and it acted as a shelter against corrosive products.The copper-accelerated acetic acid salt spray Test,abrasion resistance test,stone impact resistance test,thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM.The test results showed the composite coatings meet all the requirements.The MCC coating on Mg presents excellent properties,and it is a promising surface treatment technology on magnesium alloys for production vehicles.
文摘Hardness, friction and wear characteristics of electrodeposited RE Ni W P B 4C PTFE composite coatings were studied, and the reason for these fine characteristics was explained in respect of structure. The results show that 1) the structure of RE Ni W P B 4C PTFE composite coatings experiences a transformation process from amorphous to mixture then to crystal as the heat treatment temperature rises; 2) incorporating of B 4C greatly increases the hardness of the coating; 3) the wear resistance of the coating is best with heat treatment for 1?h at 300?℃, which is greatly superior to that of the other traditional coatings.
基金supported by Yangjiang science and technology project (0202010067)Yangjiang polytechnic for providing financial assistance.
文摘In-situ synthesized ceramic such as TiC,Cr7C3 and Cr5B3 reinforced Ni-based alloy composite coating was fabricated on the surface of mild steel substrate by reactive braze coating processing with colloidal graphite,Cr,Ni,ferro-boron,Si and titanium powders as the raw materials at low temperature of 1000℃,and a new kind of coating materials was developed.By means of SEM,EDS,XRD and surface hardness tester,the microstructures,phases,hardness and wear-resistance of the coating were analyzed,respectively.The results revealed that the coating was mainly composed of the ceramic in-situ synthesized reinforcement phases of TiC,Cr7C3 and Cr5B3 and the binder phases in-situ synthesized of Ni31Si12 and(Ni,Fe)solid solution;The ceramic reinforcement phases of TiC,Cr7C3 and Cr5B3 were randomly distributed in the binder phases of Ni31Si12 and(Ni,Fe)solid solution;The coating had about 15vol%pores and can possibly be applied as a self-lubrication coating;The coating and the substrate were integrated together by metallurgical bonding;The coating had a hardness up to 91-94HR15N.
文摘The φ pH diagram of Ni B H 2O system was drawn, and the mechanism of electrodepositing Ni B SiC composite coatings was discussed. The results show that the deposition of Ni and B occurs prior to that of H 2 because of the over potential of H 2 evolution on the Fe substrate. Boron can not singly deposit in aqueous solution. Nickel and boron can co deposit in the form of Ni 4B 3 without evolution of hydrogen when the cathodical potential is kept to be -1.415 ～ -1.700?V.
基金supported by the National Natural Science Foundation of China(Grant No.51908031)the China Scholarship Council for a graduate fellowship(201906150013)+2 种基金the support from Guangdong Special Support Program(Grant No.2017TX04N371)ERC Enercapsule project(647969)Royal Society project IECR2202163。
文摘In this article,graphene oxide(GO)and benzotriazole-loaded mesoporous silica nanoparticles(BTA/MSNs)are combined on micro scale through the in situ polymerization of polydopamine(PDA),preparing a selfhealing bi-functional GO(fGO)used as nano-fillers for anti-corrosion enhancement of waterborne epoxy(WEP)coatings.Scanning electronic microscopy(SEM)images show that the BTA/MSNs are uniformly distributed on the surface of high aspect ratio GO nanosheets to endow GO nanocontainer characteristics.UV-vis profiles demonstrate that fGO has p H-controlled release function.Modulus at lowest frequency is generally used for comparing the corrosion resistance of organic coatings.Modulus at lowest frequency(1.42×10^(5)Ωcm^(2))after 30 days immersion in 3.5 wt.%Na Cl solution revealed 2 orders of magnitude higher that of blank WEP(1.17×10^(7)Ωcm^(2)).With artificial cracks on its coatings,fGO/WEP had no obvious rust compared with blank WEP after 240 h of immersion.We anticipate that self-healing and physical barrier bi-functional nanocontainers improve the traditional anticorrosion coating efficiency with better,longer-lasting performance for shipping,oil drilling or bridge maintenance.
基金supported by the National Outstanding Young Scientist Foundation for Y. C. Zhou, Natural Sciences Foundation of China under Grant Nos. 50232040, 50302011, 90403027, 50772114 and 50832008
文摘Pure nickel and Ni/Ti3Si(Al)C2 composite coatings were prepared by electrodeposition method from an additive-free nickel Watt's bath and were characterized by X-ray diffraction, laser confocal microscopy and scanning electron microscopy. The e?ect of current and Ti3Si(Al)C2 concentration in the solution on the composition, grain size, preferred orientation and surface morphology of the electrodeposited coatings were investigated. (200)-oriented Ni coatings could be deposited at high current (62.5 mA), while (220)-oriented Ni coatings could be obtained at low current (25 mA). However, the presence of Ti3Si(Al)C2 particles disturbed the surface texture of Ni crystallites in the composite coatings. Based on the simulated morphology and the observed microstructure, the mechanisms for the change of preferred orientation and crystallite shapes in the presence of Ti3Si(Al)C2 particles were discussed. Moreover, microhardness and friction properties of pure nickel and Ni/Ti3Si(Al)C2 composite coatings were also compared.
文摘In this work, the Zr C-SiC composite coatings were co-deposited by chemical vapor deposition(CVD)using ZrCl4, MTS, CH4 and H2 as raw materials. The morphologies, compositions and phases of the composite coatings were characterized by scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS) and X-ray diffraction(XRD). The results indicated that the morphologies, compositions and phases of the composite coatings were related to the deposition temperature, the flow rate of the carrier H2 gas, and the ratio of C/Zr. Moreover, the co-deposition mechanism of the composite coatings was also studied. It was found that different deposition temperatures resulted in different deposition mechanisms. At temperatures in the range of 1150–1250℃, the Zr C-SiC co-deposition was controlled by the surface kinetic process. At temperatures in the range of 1250–1400℃, the Zr C-SiC co-deposition was controlled by the mass transport process.
基金the National Natural Science Foundation of China(Nos.51672067,51541208 and 51102074)the Natural Science Foundation of Hebei Province(Nos.E2018202034 and E2015202070)+1 种基金the Talent Training Project in Hebei Province(No.A2016002026)the Top Talents in Universities in Hebei Province(No.SLRC2017027)。
文摘Al_(2)O_(3)-ZrO_(2)-TiO_(2)coatings were successfully prepared by plasma spraying Al_(2)O_(3)-ZrO_(2)composite powders with and without TiO_(2)addition.The effects of TiO_(2)on the phase composition,microstructure and properties of the Al_(2)O_(3)-ZrO_(2)coating were studied.The results show that the Al_(2)O_(3)-ZrO_(2)-TiO_(2)composite powder was composed of t-ZrO_(2),a-Al_(2)O_(3),m-ZrO_(2)and rutile,while the Al_(2)O_(3)-ZrO_(2)-TiO_(2)composite coating consisted of t-ZrO_(2),a-Al_(2)O_(3)and c-Al_(2)O_(3).The diffraction peaks of TiO_(2)could not be detected in the Al_(2)O_(3)-ZrO_(2)-TiO_(2)coating even up to10 wt%TiO_(2)addition.The reason may be that TiO_(2)was dissolved in the amorphous phase or formed solid solution with c-Al_(2)O_(3)phase in the coating during cooling.Compared with the Al_(2)O_(3)-ZrO_(2)coating,the as-prepared Al_(2)O_(3)-ZrO_(2)-TiO_(2)coating had denser microstructure,less microcracks and more amorphous phases.The density of the Al_(2)O_(3)-ZrO_(2)-TiO_(2)coating increased with the increase of TiO_(2)content.The Al_(2)O_(3)-ZrO_(2)-10 wt%TiO_(2)coating had the most uniform and dense microstructure,possessed higher toughness,adhesive strength and wear resistance compared with the Al_(2)O_(3)-ZrO_(2)coating,which was due to its lower porosity and more uniform microstructure.
基金the National Natural Science Foundation of China(No.51775540)Key Research Program of Frontier Sciences of the Chinese Academy of Science(No.QYZDY-SSW-JSC009)the Youth Innovation Promotion Association,CAS(No.2017338)。
文摘A series of high solid content(30 wt%)epoxy resin(EP)composite coatings reinforced with differently sized cubic boron nitride(CBN)particles were fabricated successfully on 304 L stainless steel.Polydopamine(PDA)was used to improve the dispersibility of CBN particles in EP.The structural and morphological features of the CBN particles and the composite coatings were characterized by Raman spectroscopy,scanning electron microscopy(SEM),and transmission electron microscopy(TEM).Moreover,a UMT-3 tribometer and surface profiler were used to investigate the tribological behaviors of the as-prepared composite coatings.Electrochemical impedance spectroscopy(EIS)and Tafel analysis were used to investigate the coatings'anti-corrosion performance.The results demonstrated that the CBN fillers could effectively enhance the tribological and anti-corrosion properties of the EP composite coatings.In addition,when the additive proportion of the microsized(5μm)and nanosized(550 nm)CBN particles was 1:1,the tribological property of the EP composite coatings was optimal for dry sliding,which was attributed to the load carrying capability of the microsized CBN particles and the toughening effect of the nanosized CBN particles.However,when the additive proportion of the microsized and nanosized CBN particles was 2:1,the tribology and corrosion resistance performance were optimal in seawater conditions.We ascribed this to the load-carrying capacity of the microparticles,which played a more important role under the seawater lubrication condition,and the more compact structure,which improved the electrolyte barrier ability for the composite coatings.
基金financially supported by the authors would like to acknowledge the National Key Research and Development Program of China(No.2016YFB1100104)the National Natural Science Foundation of China(No.51875470)+1 种基金the State Key Laboratory of Solidification Processing(NPU,China)(No.2019-QZ-01)the financial support from the fund of SAST(No.SAST2016043)。
文摘This work focused on the role of Al_(2)O_(3) particles in the corrosion behavior of cold sprayed AA5083 aluminum alloy matrix composite(Al-MMC)coatings.The electrochemical characterization of the coatings was investigated in a 3.5 wt.%NaCl solution as a function of time.The results show that fragmentation of Al_(2)O_(3) particles is not clearly observed in the case of AA5083/20 vol.%Al_(2)O_(3) coating,while the broken Al_(2)O_(3) particles can be seen clearly in AA5083/40 vol.%Al_(2)O_(3) and AA5083/60 vol.%Al_(2)O_(3) coatings.The addition of 20 vol.%Al_(2)O_(3) particles yield the coating with the lowest porosity,and different volume fractions of Al_(2)O_(3)in the feedstock have important effects on the electrochemical behavior of composite coatings.The Al-MMC coating reinforced with 20 vol.%Al_(2)O_(3) particles exhibits the highest Ecorrand the lowest icorrcompared with the other conditions.The order of current density is as follows:AA5083/20vol.%Al_(2)O_(3)<AA5083<AA5083/40 vol.%Al_(2)O_(3)<AA5083/60 vol.%Al_(2)O_(3).
基金financially supported by the National Natural Science Foundation of China(No.51365024)Zhejiang Provincial Natural Science Foundation of China(No.LGG19E010003)。
文摘The directional structure of Ni60/high-aluminum bronze composite coating was formed using induction remelting and forced cooling.The microstructural evolution and the characteristics of interface growth were studied.The results showed that the remelted coating formed metallurgical bonding with the substrate.The micros tructures changed from plane crystal to dendrite,cellular dendrite,fine cellular dendrite,and then to dendrite again with the increase in the cooling rate.The crystal grew along the heat flow direction and had(111) and(200)preferred orientations when the cooling rate was 1.886 ml-min^(-1).mm^(-2).The plane crystal,dendrite and cellular dendrite were mainly composed of compounds and solid solutions with Ni,Fe and Cu,and they were surrounded by strengthening phases composed of Cr,C and B.The grain boundary of directional structure coatings showed the characteristic of regular eutectic growth,but grain boundary of remelted coating presented characteristic of divorced eutectic growth.The wear resistance of directional structure coatings is better than that of remelted coating.
基金financially supported by the National Nature Science Foundation of China (No.51475232)the Jiangsu Province Natural Science Foundation (No.BK20141411)a Project Founded by the Priority Academic Program Development of Jiangsu Higher Education Institution
文摘Cu-Cr-W composite coatings were prepared by mechanical alloying(MA)method using different powder ratios,rotational speeds and milling time.The micro structures and chemical compositions of as-synthesized coatings were analyzed by scanning electron microscopy(SEM)and energy-dispersive spectroscopy(EDS).Phases of ball-milled powders were identified by X-ray diffraction(XRD).The results indicate that the coating fabricated with powder ratio of 40 wt%Cu-Cr-W has better surface and cross-sectional microstructures and higher microhardness.The comparisons of cross-sectional micro structures of the coatings fabricated at different rotational speeds suggest that rotational speed of 300 r·min-1is the optimal for fabrication the coating,and the optimal milling time for the formation of coating is 7 h.The results of microhardness test show that the hardness of the substrate is largely improved because of the as-fabricated coatings.The results of the friction and wear tests indicate that the wear resistance of the copper substrate is improved after the deposition of Cu-Cr-W coating on it.The coating fabricated for 7 h exhibits the lowest friction coefficient,indicating its favorable friction and wear resistance.The formation mechanism of the coating was elucidated.According to the investigations in this work,the Cu-Cr-W coating fabricated by MA method is considered to be effective to reinforce the copper substrate.
基金financially supported by the Guangxi Natural Science Foundation,China(No.2020GXNSFAA 159011)the National Natural Science Foundation of China(No.51664011).
文摘Magnesium(Mg)alloys,the lightest metal construction material used in industry,play a vital role in future development.However,the poor corrosion resistance of Mg alloys in corrosion environments largely limits their potential wide applications.Therefore,a micro-arc oxidation/graphene oxide/stearic acid(MAO/GO/SA)superhydrophobic composite coating with superior corrosion resistance was fabricated on a Mg alloy AZ91D through micro-arc oxidation(MAO)technology,electrodeposition technique,and self-assembly technology.The composition and microstructure of the coating were characterized by scanning electron microscopy,X-ray diffraction,energy dispersive spectroscopy,and Raman spectroscopy.The effective protection of the MAO/GO/SA composite coating applied to a substrate was evaluated using potentiodynamic polarization,electrochemical impedance spectroscopy tests,and salt spray tests.The results showed that the MAO/GO/SA composite coating with a petal spherical structure had the best superhydrophobicity,and it attained a contact angle of 159.53°±2°.The MAO/GO/SA composite coating exhibited high resistance to corrosion,according to electrochemical and salt spray tests.
基金supported by the Tianjin Major Science and Technology Project of Military-Civil Integration(No.18ZXJMTG00050)National Science and Technology Major Project under Grant(No.2017-VI-0002-0072)the National Natural Science Foundation of China(No.52001177)。
文摘An AlSiY coating and two MCrAlY+AlSiY composite coatings with different thickness of MCrAlY interlayer were prepared by arc ion plating(AIP)and vacuum annealing.The isothermal oxidation behavior of coatings at 1100℃ for 300 h was also investigated to characterize the microstructure evolution of coatings during annealing.The composite coatings exhibited a better high-temperature oxidation resistance at 1100℃ .The reason is that the addition of MCrAlY layer can greatly contribute to prevent the diffusion of refractory elements to the outer layer.The inhibition of Al inward diffusion can be much stronger,as the Si content increases in the outer layer during annealing.
基金supported by the National Natural Science Foundation of China(Grant No.U2004186).
文摘BNi-2/WC composite wear-resisting coating was prepared on carbon steel by the method of induction brazing.The microstructure and phase composition of the composite coating were analyzed,and the bonding strength and wear-resisting performance of the coating were tested.During the process of induction brazing,the tungsten carbide partially dissolves and reacts with the filler metal alloy to form NiW compound phase,which realizes the metallurgical combination of tungsten carbide and filler metal alloy.The matrix of the filler metal alloy consists of Ni solid solution and Ni_(3)B/Ni_(3)Si eutectic phase,and the metallurgical diffusion reaction occurs between the filler metal alloy and the steel matrix.The mechanical analysis results show that the self-strength of the composite coating reaches 140 MPa and the bonding strength of the filler metal alloy to the steel matrix reaches 360 MPa.The dry sand rubber wheel wear testing machine showed that the coating weight loss was only 0.2824 g,which was only 1/5 of the weight loss of 65 Mn matrix under the same conditions.
基金supported by the National Natural Science Foundation of China(Grant No.51361026)the Key Research and Development Plan of Jiangxi Province(Grant No.20181ACH80009)+3 种基金the China Postdoctoral Science Foundation(GrantNo.2017M620576)the Aeronautical Science Foundation of China(2017ZE56015)the Open Foundation of the State Key Laboratory of Refractories and Metallurgy(Wuhan University of Science and Technology)(Grant No.G201808)the Open Foundation of the State Key Laboratory of Advanced Refractories(Grant No.201806).
文摘Composite coating on GH4169 alloy is prepared by laser cladding yttria-stabilized zirconia(YSZ)@Ni core-shell powdersmixed with NiCoCrAlY alloy powders.The cyclic oxidation behavior of the coatings,especially the growth process of theoxide layer,is investigated based on experimental research and first-principle calculations.The results indicate that theoxidation resistance of coated GH4169 alloy is beer than that of uncoated GH4169 alloy.The coating has three layers:acellular dendrite outer layer,a planar YSZ interlayer,and an inner layer composed of Cr2O3 formed during laser clading.After oxidation at 1000 and 1050℃,as the oxidation time increases,the cellular dendrite outer layer becomes thicker,andthe planar yttria-stabilized zirconia interlayer becomes thinner.Between the planar interlayer and Cr2O3 inner layer,and Al2O3 layer formed.Notably,cracks formed in the intcrface of Al2O3/Cr2O3 owing to thcir weak interface strength,whichled to the failure of the composite coating.
基金The authors gratefully acknowledge the financial supports of the National Natural Science Foundation of China(No.52072110)the Natural Science Foundation of Hebei Province(No.E2018202034).
文摘The high melting point and strong chemical bonding of NbB_(2)pose a great challenge to the preparation of high-density nanostructured NbB_(2)composite coating.Herein,we report a novel,simple,and efficient method to fabricate in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating by plasma spraying Nb_(2)O_(5)–B_(4)C–Al composite powder,aiming at realizing the higher densification and ultra-fine microstructure of NbB_(2)composite coating.The microstructure and properties of in-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating were studied comparatively with ex-situ NbB_(2)–NbC–Al_(2)O_(3)composite coating(plasma spraying NbB_(2)–NbC–Al_(2)O_(3)composite powder).The reaction mechanism of Nb_(2)O_(5)–B_(4)C–Al composite powder in plasma jet was analyzed in detail.The results showed that the in-situ nanostructured NbB_(2)–NbC–Al_(2)O_(3)composite coating presented a lower porosity and superior performance including higher microhardness,toughness and wear resistance compared to the plasma sprayed ex-situ NbB_(2)–NbC–Al_(2)O_(3)coating and other boride composite coatings.Densification of the in-situ NbB_(2)–NbC–Al_(2)O_(3)coating was attributed to the low melting point of Nb_(2)O_(5)–B_(4)C–Al composite powder and the exothermic effect of in-situ reaction.The superior performance was ascribed to the density improvement and the strengthening and toughening effect of the nanosized phases.The in-situ reaction path could be expressed as:Nb_(2)O_(5)+Al®Nb+Al_(2)O_(3),and Nb+B_(4)C®NbB_(2)+NbC.
