With the help of Complex Function Mapping studied results, the analysis function of Conformal Mapping is set up. Since the complicated three dimension’s deformation problems are transferred into two dimension problem...With the help of Complex Function Mapping studied results, the analysis function of Conformal Mapping is set up. Since the complicated three dimension’s deformation problems are transferred into two dimension problems, both the stream function and strain ratio field are analyzed in the metal plastic deformation. Using the upper-bound principles, the theory of metal deformation and die cavity optimized modeling is established for random special-shaped product extrusion. As a result, this enables the realization of intelligent technique target in the die cavity of CAD/CAM integration.展开更多
Aimed at the modeling issues in design and quick processing of extruding die for special-shaped products, with the help of Conformal Mapping theory, Conformal Mapping function is determined by the given method of nume...Aimed at the modeling issues in design and quick processing of extruding die for special-shaped products, with the help of Conformal Mapping theory, Conformal Mapping function is determined by the given method of numerical trigonometric interpolation. Three-dimensional forming problems are transformed into two-dimensional problems, and mathematical model of die cavity surface is established based on different kinds of vertical curve, as well as the mathematical model of plastic flow in extruding deformation of special-shaped products gets completed. By upper bound method, both vertical curves of die cavity and its parameters are optimized. Combining the optimized model with the latest NC technology, NC Program of die cavity and its CAM can be realized. Taking the similar extrusion of square-shaped products with arc radius as instance, both metal plastic similar extrusion and die cavity optimization are carried out.展开更多
According to the rigid-viscoplasticity finite element method,the porthole die extrusion process of an aluminum harmonica-shaped tube was successfully simulated based on software Deform-3D. The distribution of stress f...According to the rigid-viscoplasticity finite element method,the porthole die extrusion process of an aluminum harmonica-shaped tube was successfully simulated based on software Deform-3D. The distribution of stress field,effective strain field,velocity field and temperature field during the extrusion process were discussed and the metal flow in welding extrusion was analyzed. The simulation results show that the material flow velocities in the bearing exit are non-uniform with the originally designed die and the forepart of the profile is not neat or even. Aiming at solving this problem,the modification method of die structure was improved. The result shows that the uniform material flow velocities in the die exit and a perfect extruded are obtained by modification bearing length.展开更多
采用轧制法+模拉法组合异型钢丝成型方法,经过3道连续圆形拉拔加2道轧制及1道异型模拉拔,研制了1.3 mm×0.6 mm 316Ti不锈钢椭圆钢丝。采用金相显微镜与二次元影像测量仪对椭圆钢丝形状及尺寸进行测量,通过相关力学性能检测设备对...采用轧制法+模拉法组合异型钢丝成型方法,经过3道连续圆形拉拔加2道轧制及1道异型模拉拔,研制了1.3 mm×0.6 mm 316Ti不锈钢椭圆钢丝。采用金相显微镜与二次元影像测量仪对椭圆钢丝形状及尺寸进行测量,通过相关力学性能检测设备对其拉伸性能、扭转性能、缠绕及弯曲性能进行检测。结果表明:研制的椭圆钢丝长短轴公差均在±0.005 mm范围内,力学性能均满足技术条件要求。展开更多
文摘With the help of Complex Function Mapping studied results, the analysis function of Conformal Mapping is set up. Since the complicated three dimension’s deformation problems are transferred into two dimension problems, both the stream function and strain ratio field are analyzed in the metal plastic deformation. Using the upper-bound principles, the theory of metal deformation and die cavity optimized modeling is established for random special-shaped product extrusion. As a result, this enables the realization of intelligent technique target in the die cavity of CAD/CAM integration.
文摘Aimed at the modeling issues in design and quick processing of extruding die for special-shaped products, with the help of Conformal Mapping theory, Conformal Mapping function is determined by the given method of numerical trigonometric interpolation. Three-dimensional forming problems are transformed into two-dimensional problems, and mathematical model of die cavity surface is established based on different kinds of vertical curve, as well as the mathematical model of plastic flow in extruding deformation of special-shaped products gets completed. By upper bound method, both vertical curves of die cavity and its parameters are optimized. Combining the optimized model with the latest NC technology, NC Program of die cavity and its CAM can be realized. Taking the similar extrusion of square-shaped products with arc radius as instance, both metal plastic similar extrusion and die cavity optimization are carried out.
基金Project(50674017) supported by the National Natural Science Foundation of China
文摘According to the rigid-viscoplasticity finite element method,the porthole die extrusion process of an aluminum harmonica-shaped tube was successfully simulated based on software Deform-3D. The distribution of stress field,effective strain field,velocity field and temperature field during the extrusion process were discussed and the metal flow in welding extrusion was analyzed. The simulation results show that the material flow velocities in the bearing exit are non-uniform with the originally designed die and the forepart of the profile is not neat or even. Aiming at solving this problem,the modification method of die structure was improved. The result shows that the uniform material flow velocities in the die exit and a perfect extruded are obtained by modification bearing length.
文摘采用轧制法+模拉法组合异型钢丝成型方法,经过3道连续圆形拉拔加2道轧制及1道异型模拉拔,研制了1.3 mm×0.6 mm 316Ti不锈钢椭圆钢丝。采用金相显微镜与二次元影像测量仪对椭圆钢丝形状及尺寸进行测量,通过相关力学性能检测设备对其拉伸性能、扭转性能、缠绕及弯曲性能进行检测。结果表明:研制的椭圆钢丝长短轴公差均在±0.005 mm范围内,力学性能均满足技术条件要求。
